CN204775472U - Truck frame front beam connecting device - Google Patents

Truck frame front beam connecting device Download PDF

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Publication number
CN204775472U
CN204775472U CN201520507661.3U CN201520507661U CN204775472U CN 204775472 U CN204775472 U CN 204775472U CN 201520507661 U CN201520507661 U CN 201520507661U CN 204775472 U CN204775472 U CN 204775472U
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China
Prior art keywords
bracket
crossbeam
welded
vehicle frame
connection bracket
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Expired - Fee Related
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CN201520507661.3U
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Chinese (zh)
Inventor
曹东海
李鑫
李正鲁
信思勇
李庆榜
常勇
崔志军
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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Abstract

本实用新型公开了一种卡车车架前横梁连接装置,包括左托架和右托架,左、右托架通过螺栓装配车架前端,前横梁总成通过螺栓装配在左托架与右托架上;左托架为折弯结构,一端为左车架连接支架,另一端为横梁左连接支架,左车架连接支架和横梁左连接支架上设有连接孔,横梁左连接支架外侧焊有固定支架,左托架上方焊有水箱左安装支架;右托架与左托架为对称结构;左、右托架通过左、右车架连接支架分别装配在左、右车架前端;前横梁总成包括焊为一体的前横梁和横梁,两端焊接有连接板,横梁与连接板间焊有加强支架,前横梁总成通过两端的连接板与左、右托架连接。本实用新型增大了车架前端空间,便于水箱装配,结构稳定,安全可靠,成本低。

The utility model discloses a connecting device for a front beam of a truck frame, which comprises a left bracket and a right bracket. On the frame; the left bracket is a bending structure, one end is the left frame connecting bracket, the other end is the left connecting bracket of the beam, the left frame connecting bracket and the left connecting bracket of the beam are provided with connecting holes, and the outside of the left connecting bracket of the beam is welded The fixed bracket, the left mounting bracket of the water tank is welded above the left bracket; the right bracket and the left bracket are symmetrical structures; the left and right brackets are respectively assembled on the front ends of the left and right frames through the left and right frame connecting brackets; the front beam The assembly includes the front crossbeam and the crossbeam which are welded as a whole, the connecting plates are welded at both ends, and the reinforcing bracket is welded between the crossbeam and the connecting plate. The front crossbeam assembly is connected with the left and right brackets through the connecting plates at both ends. The utility model increases the space at the front end of the vehicle frame, facilitates the assembly of the water tank, has stable structure, is safe and reliable, and has low cost.

Description

一种卡车车架前横梁连接装置Connecting device for front beam of truck frame

技术领域technical field

本实用新型涉及一种卡车车架前横梁连接装置,适用于重型汽车,属于汽车零部件技术领域。The utility model relates to a connecting device for a front beam of a truck frame, which is suitable for heavy vehicles and belongs to the technical field of auto parts.

背景技术Background technique

传统的车架前横梁连接装置通常有两种连接方式,一是车架前端直接与前横梁连接,这种连接方式造成车架前端空间狭小,不易水箱等相关零部件的装配;另外一种是采用铸造托架将前横梁与车架连接,其缺点是铸造托架成本高、重量大,而且横梁托架采用铸造工艺加工而成,在加工过程中极易出现铸造缺陷,在长期受力易造成横梁托架出现裂纹甚至断裂。There are usually two connection methods for the traditional frame front cross beam connection device. One is that the front end of the frame is directly connected to the front cross beam. The casting bracket is used to connect the front beam to the frame. The disadvantage is that the casting bracket is high in cost and heavy in weight, and the beam bracket is processed by casting technology. Casting defects are very easy to appear during the processing process, and it is easy to withstand long-term stress. Cause the beam bracket to crack or even break.

发明内容Contents of the invention

本实用新型所要解决的技术问题是针对现有技术存在的缺陷,提供一种新型的车架前横梁连接装置,解决横梁托架因铸造缺陷,长期受力造成横梁托架出现裂纹甚至断裂现象,同时增大车架前端空间,方便水箱等相关零部件的装配。The technical problem to be solved by the utility model is to provide a new type of connection device for the front beam of the vehicle frame in view of the defects of the existing technology, so as to solve the phenomenon that the beam bracket is cracked or even broken due to casting defects and long-term force. At the same time, the space at the front end of the frame is increased to facilitate the assembly of related parts such as water tanks.

为解决这一技术问题,本实用新型提供了一种卡车车架前横梁连接装置,包括左托架和右托架,左托架与右托架通过螺栓装配车架前端,前横梁总成通过螺栓装配在左托架与右托架上。In order to solve this technical problem, the utility model provides a truck frame front beam connection device, which includes a left bracket and a right bracket, the left bracket and the right bracket assemble the front end of the frame through bolts, and the front beam assembly The bolts are assembled on the left bracket and the right bracket.

所述左托架为折弯结构,一端为左车架连接支架,另一端为横梁左连接支架,所述左车架连接支架和横梁左连接支架上设有连接孔,在横梁左连接支架的外侧焊接有固定支架,所述左托架的上方焊接有水箱左安装支架。The left bracket is a bending structure, one end is the left frame connecting bracket, the other end is the left connecting bracket of the crossbeam, the left frame connecting bracket and the left connecting bracket of the crossbeam are provided with connecting holes, and the left connecting bracket of the crossbeam is provided with a connecting hole. The outside is welded with a fixed bracket, and the top of the left bracket is welded with a water tank left installation bracket.

所述右托架与左托架为对称结构,包括右车架连接支架、横梁右连接支架、固定支架和水箱右安装支架。The right bracket and the left bracket are symmetrical structures, including a right vehicle frame connecting bracket, a crossbeam right connecting bracket, a fixing bracket and a water tank right mounting bracket.

所述左托架与右托架通过左车架连接支架和右车架连接支架分别装配在左车架前端和右车架前端。The left bracket and the right bracket are respectively assembled on the front end of the left vehicle frame and the front end of the right vehicle frame through the left vehicle frame connecting bracket and the right vehicle frame connecting bracket.

所述前横梁总成包括焊接为一体的前横梁和横梁,其两端焊接有连接板,在横梁与连接板之间焊接有加强支架,所述前横梁总成通过两端的连接板与左托架和右托架连接。The front crossbeam assembly includes a front crossbeam and a crossbeam that are welded as one, connecting plates are welded at both ends, and a reinforcing bracket is welded between the crossbeam and the connecting plate. bracket and right bracket connection.

在左车架连接支架和横梁左连接支架、以及右车架连接支架和横梁右连接支架的折弯处外侧均焊接有加强筋。Reinforcing ribs are welded on the outer sides of the bends of the left vehicle frame connecting bracket and the left crossbeam connecting bracket, as well as the right vehicle frame connecting bracket and the crossbeam right connecting bracket.

所述左托架的左车架连接支架和横梁左连接支架、右托架的右车架连接支架和横梁右连接支架均为钢板冲压折弯制成的一体结构。The left frame connecting bracket of the left bracket and the left crossbeam connecting bracket, the right frame connecting bracket and the crossbeam right connecting bracket of the right bracket are all integrated structures made of steel plate stamping and bending.

有益效果:本实用新型左托架与右托架采用宽度增大的折弯冲压结构及焊接横梁的结构,增大了车架前端空间,便于水箱装配,该结构性能稳定、因铸造缺陷造成的断裂、以及避免因长期受力出现裂纹甚至断裂现象,同时降低了车架前横梁连接装置总成重量,提高前横梁连接装置的安全性,降低成本。Beneficial effects: the left bracket and the right bracket of the utility model adopt a bending stamping structure with increased width and a welded beam structure, which increases the space at the front end of the frame and facilitates the assembly of the water tank. Fracture, and avoid cracks or even fractures due to long-term stress, while reducing the weight of the front cross beam connection device assembly of the frame, improving the safety of the front cross beam connection device, and reducing costs.

附图说明Description of drawings

图1为本实用新型左托架的结构示意图;Fig. 1 is the structural representation of the utility model left bracket;

图2为本实用新型右托架的结构示意图;Fig. 2 is the structural representation of the utility model right bracket;

图3为本实用新型前横梁总成的结构示意图;Fig. 3 is the structural representation of the utility model front beam assembly;

图4为本实用新型的组装示意图。Fig. 4 is a schematic diagram of assembly of the utility model.

图中:1左托架、2右托架、3前横梁总成、4左车架连接支架、5横梁左连接支架、6左车架前端、7固定支架、8水箱左安装支架、9加强筋、10右车架连接支架、11横梁右连接支架、12水箱右安装支架、13右车架前端、14前横梁、15横梁、16连接板、17加强支架。In the figure: 1 left bracket, 2 right bracket, 3 front beam assembly, 4 left frame connection bracket, 5 beam left connection bracket, 6 front end of left frame, 7 fixed bracket, 8 left water tank installation bracket, 9 reinforcement Rib, 10 right vehicle frame connecting bracket, 11 crossbeam right connecting bracket, 12 water tank right mounting brackets, 13 right vehicle frame front ends, 14 front crossbeams, 15 crossbeams, 16 connecting plates, 17 reinforcing brackets.

具体实施方式Detailed ways

下面结合附图及实施例对本实用新型做具体描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.

本实用新型包括左托架1和右托架2,左托架1与右托架2通过螺栓装配车架前端,前横梁总成3通过螺栓装配在左托架1与右托架2上。The utility model comprises a left bracket 1 and a right bracket 2, the left bracket 1 and the right bracket 2 assemble the vehicle frame front end through bolts, and the front beam assembly 3 is assembled on the left bracket 1 and the right bracket 2 through bolts.

图1所示为本实用新型左托架的结构示意图。Fig. 1 shows the structural representation of the utility model left bracket.

所述左托架1为折弯结构,一端为左车架连接支架4,另一端为横梁左连接支架5。The left bracket 1 is a bending structure, one end is the left frame connecting bracket 4, and the other end is the left connecting bracket 5 of the beam.

所述左托架1的左车架连接支架4和横梁左连接支架5为钢板冲压折弯制成的一体结构。The left frame connecting bracket 4 of the left bracket 1 and the crossbeam left connecting bracket 5 are an integral structure made of steel plate punching and bending.

在横梁左连接支架5的外侧焊接有固定支架7。A fixed bracket 7 is welded on the outside of the left connecting bracket 5 of the crossbeam.

所述左托架1的上方焊接有水箱左安装支架8。The top of the left bracket 1 is welded with a water tank left mounting bracket 8 .

在左车架连接支架4和横梁左连接支架5折弯处外侧焊接有加强筋9。A reinforcing rib 9 is welded on the outer side of the bend of the left vehicle frame connecting bracket 4 and the crossbeam left connecting bracket 5 .

所述左车架连接支架4和横梁左连接支架5上设有连接孔。The left frame connecting bracket 4 and the crossbeam left connecting bracket 5 are provided with connecting holes.

所述左托架1通过左车架连接支架4装配在左车架前端6。The left bracket 1 is assembled on the front end 6 of the left frame through the left frame connecting bracket 4 .

图2所示为本实用新型右托架的结构示意图。Figure 2 is a schematic structural view of the right bracket of the present invention.

所述右托架2与左托架1为对称结构,包括右车架连接支架10、横梁右连接支架11、固定支架7和水箱右安装支架12。The right bracket 2 and the left bracket 1 are symmetrical structures, including a right vehicle frame connecting bracket 10 , a crossbeam right connecting bracket 11 , a fixing bracket 7 and a water tank right mounting bracket 12 .

所述右托架2的右车架连接支架10和横梁右连接支架11为钢板冲压折弯制成的一体结构。The right frame connecting bracket 10 of the right bracket 2 and the crossbeam right connecting bracket 11 are an integral structure made of steel plate punching and bending.

在横梁右连接支架10的外侧焊接有固定支架7。Be welded with fixed bracket 7 on the outside of crossbeam right connecting bracket 10.

所述右托架2的上方焊接有水箱右安装支架12。The top of the right bracket 2 is welded with a water tank right mounting bracket 12 .

在右车架连接支架10和横梁右连接支架11折弯处外侧焊接有加强筋9。A reinforcing rib 9 is welded on the outer side of the bend of the right vehicle frame connecting bracket 10 and the crossbeam right connecting bracket 11 .

所述右车架连接支架10和横梁右连接支架11上设有连接孔。The right frame connecting bracket 10 and the crossbeam right connecting bracket 11 are provided with connecting holes.

所述右托架2通过右车架连接支架10装配在右车架前端13。The right bracket 2 is assembled on the front end 13 of the right frame through the right frame connecting bracket 10 .

图3所示为本实用新型前横梁总成的结构示意图。Figure 3 is a schematic structural view of the front beam assembly of the present invention.

所述前横梁总成3包括焊接为一体的前横梁14和横梁15,其两端焊接有连接板16,在横梁15与连接板16之间焊接有加强支架17。The front crossbeam assembly 3 includes a front crossbeam 14 and a crossbeam 15 which are welded as one, connecting plates 16 are welded at both ends, and reinforcing brackets 17 are welded between the crossbeam 15 and the connecting plate 16 .

图4所示为本实用新型的组装示意图。Fig. 4 shows the assembly diagram of the utility model.

所述前横梁总成3通过两端的连接板14与左托架1和右托架2连接。The front beam assembly 3 is connected to the left bracket 1 and the right bracket 2 through the connecting plates 14 at both ends.

本实用新型的工作原理:Working principle of the utility model:

在行车过程中当车架承受扭转载荷时,载荷传递到左托架1与右托架2上,因左托架1与右托架2采用折弯冲压结构,而且与前横梁总成3通过螺栓连接在一起,防止托架及前横梁因承受载荷出现变形及断裂现象,并避免因铸造缺陷造成的断裂;左托架1与右托架2采用了宽度增大的折弯结构,增大了车架前端空间,便于水箱等相关产品的装配,并减轻了车架前横梁连接装置重量。When the frame is subjected to torsional load during driving, the load is transmitted to the left bracket 1 and the right bracket 2, because the left bracket 1 and the right bracket 2 adopt a bending and stamping structure, and pass through the front beam assembly 3 The bolts are connected together to prevent the deformation and fracture of the bracket and the front beam due to the load, and to avoid the fracture caused by casting defects; the left bracket 1 and the right bracket 2 adopt a bending structure with an increased width, increasing the The space at the front end of the vehicle frame is increased, the assembly of water tanks and other related products is facilitated, and the weight of the connecting device for the front beam of the vehicle frame is reduced.

本实用新型左托架与右托架采用宽度增大的折弯冲压结构及焊接横梁的结构,增大了车架前端空间,便于水箱装配,该结构性能稳定、因铸造缺陷造成的断裂、以及避免因长期受力出现裂纹甚至断裂现象,同时降低了车架前横梁连接装置总成重量,提高前横梁连接装置的安全性,降低成本。The left bracket and the right bracket of the utility model adopt a bending and stamping structure with an increased width and a welded beam structure, which increases the space at the front end of the frame and facilitates the assembly of the water tank. It avoids cracks or even fractures due to long-term stress, and at the same time reduces the weight of the front cross beam connection device assembly of the vehicle frame, improves the safety of the front cross beam connection device, and reduces costs.

本实用新型上述实施方案,只是举例说明,不是仅有的,所有在本实用新型范围内或等同本实用新型的范围内的改变均被本实用新型包围。The above-mentioned embodiments of the utility model are only examples, not the only ones, and all changes within the scope of the utility model or equivalent to the scope of the utility model are surrounded by the utility model.

Claims (3)

1. a truck frame front cross rail connecting device, it is characterized in that: comprise left tray (1) and right bracket (2), left tray (1) and right bracket (2) by bolts assemblies vehicle frame front end, front cross rail assembly (3) by bolts assemblies on left tray (1) with right bracket (2);
Described left tray (1) is bending structure, one end is left vehicle frame connection bracket (4), the other end is the left connection bracket of crossbeam (5), described left vehicle frame connection bracket (4) and the left connection bracket of crossbeam (5) are provided with connecting bore, be welded with fixed support (7) in the outside of the left connection bracket of crossbeam (5), the top of described left tray (1) is welded with water tank left installation bracket (8);
Described right bracket (2) and left tray (1) are symmetrical structure, comprise right vehicle frame connection bracket (10), the right connection bracket of crossbeam (11), fixed support (7) and water tank right mounting bracket (12);
Described left tray (1) and right bracket (2) are assemblied in left vehicle frame front end (6) and right vehicle frame front end (13) respectively by left vehicle frame connection bracket (4) and right vehicle frame connection bracket (10);
Described front cross rail assembly (3) comprises the front cross rail (14) and crossbeam (15) that are welded as a whole, its two ends are welded with connecting panel (16), between crossbeam (15) and connecting panel (16), be welded with reinforced support (17), described front cross rail assembly (3) is connected with left tray (1) and right bracket (2) by the connecting panel (14) at two ends.
2. truck frame front cross rail connecting device according to claim 1, is characterized in that: outside the bending part of left vehicle frame connection bracket (4) and the left connection bracket of crossbeam (5) and right vehicle frame connection bracket (10) and the right connection bracket of crossbeam (11), be all welded with reinforced rib (9).
3. truck frame front cross rail connecting device according to claim 1, is characterized in that: the right vehicle frame connection bracket (10) of the left vehicle frame connection bracket (4) of described left tray (1) and the left connection bracket of crossbeam (5), right bracket (2) and the right connection bracket of crossbeam (11) are the integrative-structure that steel plate punched bending is made.
CN201520507661.3U 2015-07-14 2015-07-14 Truck frame front beam connecting device Expired - Fee Related CN204775472U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106627767A (en) * 2016-12-28 2017-05-10 安徽安凯汽车股份有限公司 Electric motor coach tail longitudinal beam structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106627767A (en) * 2016-12-28 2017-05-10 安徽安凯汽车股份有限公司 Electric motor coach tail longitudinal beam structure

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Granted publication date: 20151118

Termination date: 20190714