CN204773655U - Manipulator is controlled magnetic current body pressure and is pressed forming device - Google Patents
Manipulator is controlled magnetic current body pressure and is pressed forming device Download PDFInfo
- Publication number
- CN204773655U CN204773655U CN201520475164.XU CN201520475164U CN204773655U CN 204773655 U CN204773655 U CN 204773655U CN 201520475164 U CN201520475164 U CN 201520475164U CN 204773655 U CN204773655 U CN 204773655U
- Authority
- CN
- China
- Prior art keywords
- pressure
- mode system
- manipulator
- presses
- mode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The utility model provides a manipulator is controlled magnetic current body pressure and is pressed forming device, mainly by pay -off preheating device, cut closing device, the device is pressed to the pressure, the single -mode system, the die heating device with get mechanical hand and constitute, pay -off preheating device is located whole forming device front end, it unreels the roller to be equipped with on pay -off preheating device's the transport base, conveyer motor driven conveying roller is equipped with at the top, be close to the conveying roller of single -mode system and be preheating roller simultaneously, press for the convenience and press the shaping, establish at same height with the single mode upper surface of single -mode system on the roller top place plane of below conveying roller, cut closing device, the device is pressed to the pressure and the die heating device is all installed on the single -mode system, the device was pressed to the pressure slider manipulator can realize that three axial motion are with convenient adjustment of pressing when pressing, the die heating unit bit is in the single -mode system side, vacuum chuck's the rear end that a mechanical hand is located whole forming device of getting is equipped with, the utility model has the characteristics of simple high -efficient, degree of automation is high, be suitable for processing complicated shape goods.
Description
Technical field
The utility model relates to plastics forming field, refers in particular to a kind of manipulator manipulation magnetic fluid pressure realizing fiber prepreg tablet material forming and presses shaped device.
Background technology
At present, the common plastics such as extrusion molding, injection moulding forming technique is very ripe, but along with expanding economy, the requirement of people to plastic products is also more and more higher, because traditional plastic shaping mode exists many deficiencies, its moulded products can not meet the demand of society.Therefore in recent years, various novel plastic shaping mode is developed, as compression blow molding, hot-forming, plastics sucking moulding etc.
For baroque plastic part, injection molding forming method can be used at present shaping, but die manufacturing cost is too large, and mould must be equipped with the auxiliary body such as template, pull bar, more exacerbates the complexity of injecting systems, and cost is increased further.
Shaping for fibre reinforced materials, current existing technology comprises hand pasting forming, injection molding, fiber winding forming, compression molding etc.Wherein, hand pasting forming belongs to early stage forming method, and shaping efficiency is low, and quality of item is wayward, and stability is not high; It is low to there is product strength in injection molding, heavy-polluted shortcoming; Fiber winding forming equipment is comparatively complicated, and technical difficulty is large, and process is relatively various; Compression molding is the method that current fiber prepreg material sheet forming process is conventional, a kind of compression moulding method for prepreg is referred in patent " compression moulding method for prepreg " (201110273346.5), but adopt bimodulus still to increase cost, and the investment of press is also very high.Patent " is filled 0 ° of carbon fiber prepreg preformed frock and preforming process " in (201410072102.4) and be have employed vacuum debulk forming method to prepreg, but molding cycle is long, and for the goods relative difficulty of processed complex.
In order to solve the problem, patent proposes manipulator manipulation magnetic fluid pressure and presses shaped device and method, for realizing the shaping of fiber prepreg material composite.
Utility model content
The purpose of this utility model is to provide a kind of manipulator manipulation magnetic fluid pressure and presses shaped device, without the need to traditional injection device, adopts single-mode system can complete the shaping of fiber prepreg material material, is specially adapted to the processing of the plastic products of complex contour.Single mode involved by this device is the concept proposed relative to traditional moulds, and traditional moulds is made up of die and punch, and a single mode i.e. employing punch or die is in order to machine-shaping.
The technical scheme realizing above-mentioned purpose is, manipulator manipulation magnetic fluid pressure presses shaped device, primarily of feeding preheating device, shear hold down gag, pressure presses device, single-mode system, mold heating device and pickup mechanical hand composition, feeding preheating device is positioned at whole shaped device front end, the conveying base of feeding preheating device is equipped with let off roll, the motor-driven conveying roller of conveying is equipped with at top, conveying roller near single-mode system is double does preheat roll, press shaping for convenience of pressure, the roller top place plane of lower transport rollers and the single mode upper surface of single-mode system are set in sustained height, shear hold down gag, pressure presses device and mold heating device is installed on single-mode system, pressure is pressed device and is in single-mode system top, adjustment when its slide block manipulator can realize three axially-movables to facilitate pressure to press, mold heating device is positioned at single-mode system side, the pickup mechanical hand that vacuum cup is housed is positioned at the rear end of whole shaped device.
The manipulator manipulation magnetic fluid pressure that the utility model relates to presses shaped device, when machine-shaping starts, fiber prepreg material launches to unreel by the let off roll of feeding preheating device, conveying driven by motor conveying roller is carried curling fiber prepreg material, and fiber prepreg material enters single mode after preheat roll preheating; Now carry stopping, shearing hold down gag and move down, shear and compress fiber prepreg material; Then pressure is pressed device and is carried out pressure to it and press, and after shaping end, ejecting mechanism ejects goods; Last pickup mechanical hand takes out goods, carries out next one circulation.
Below the feeding preheating device that the utility model manipulator manipulation magnetic fluid pressure presses shaped device, place, the top plane of preheat roll and single mode upper surface are in same level, conveying motor temporarily stops conveying after quantitative convey materials, realizes a molding cycle circulation.
The shearing hold down gag that the utility model manipulator manipulation magnetic fluid pressure presses shaped device is driven by hydraulic system, and adopt band sword boss structure, the lower sword groove on single mode is highly higher than sword itself, ensures to be fixed material after cut-out material.
The single-mode system that the utility model manipulator manipulation magnetic fluid pressure presses shaped device comprises single mode and ejecting mechanism.Single mode and material contact surface are working face, in order to processing and forming material, give the shape and size that material needs; Single mode is heated it by mold heating system, and electrical heating elements can be adopted to realize.
The utility model manipulator manipulation magnetic fluid pressure is pressed in shaped device, presses the pressure pressing device to press head and can realize three axially-movables on Three Degree Of Freedom guide rail, and carries out fully pressing pressing to material.Pressure is pressed header structure and is followed successively by from outside to inside: tight loop, elasticity urceolus, coating film, inner core, electromagnet, heat insulation layer and electrically heated rod.Magnetic fluid is coated by coating film, and film is fastened on inner core, and inner core is connected with slide block manipulator, and inner core is equipped with electromagnet and electrically heated rod, and both are separated by heat insulation layer.Pressure is pressed in process, electrically heated rod and electromagnet energising, add hydrothermomagnetic make its with fiber prepreg material temperature degree close to thus facilitate pressure to press, raising quality of item; Magnetic fluid osmosis under the magnetic fields of electromagnet is strengthened, and can produce extra pressure, further compacting preform to fiber prepreg material.
The utility model manipulator manipulation magnetic fluid pressure presses forming method, adopts magnetic fluid to carry out pressure to fiber prepreg body and presses.Magnetic fluid has certain resistance to elevated temperatures, and the coating film of coated magnetic fluid has flexibility and heat-resisting quantity, can according to the suitable magnetic fluid matrix of the different choice of processing materials and membrane material.
The utility model manipulator manipulation magnetic fluid pressure presses forming method, and pressure presses head inside electromagnet, can produce magnetic field after energising in magnetic fluid inside, and magnetic fluid shape is changed with the change in setting magnetic field.Pressure is pressed head inside and electrically heated rod is housed, and can heat magnetic fluid.
The utility model manipulator manipulation magnetic fluid pressure presses forming method, and selected magnetic fluid is recommended as HJ01; Select membrane material to be recommended as polyimides and PI, this material thermal resistance is high, and intensity is also higher.
The beneficial effect that the utility model manipulator manipulation magnetic fluid pressure presses shaped device is: adopt single mode, without the need to injection, has that the simple cost of structure is low, automaticity is high, the feature of plastic complex-shaped goods.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the utility model manipulator manipulation magnetic fluid pressure presses shaped device.
Fig. 2 is the feeding preheating device schematic diagram that the utility model manipulator manipulation magnetic fluid pressure presses shaped device.
Fig. 3 is the assembly front view that pressure presses device, single-mode system, mold heating device.
Fig. 4 is that the pressure that the utility model manipulator manipulation magnetic fluid pressure presses shaped device presses the decomposition elevation that device pressure presses head.
Fig. 5 is the goods faceform citing that the utility model manipulator manipulation magnetic fluid pressure is pressed shaped device and is suitable for processing.
In figure: 1. feeding preheating device, 2. shear hold down gag, 3. pressure presses device, 4. single-mode system, 5. mold heating device, 6. pickup mechanical hand.
Wherein: 1-1. carries base, 1-2. let off roll, 1-3. fiber prepreg material, 1-4 carries motor, 1-5. conveying roller, 1-6. preheat roll, 3-1. slide block manipulator, 3-2. guide rail, 3-3 electrically heated rod, 3-4 inner core, 3-5 elasticity urceolus, 3-6 tight loop, 3-7 electromagnet, 3-8 heat insulation layer, 3-9 coating film, 4-1. single mode, 4-2. ejecting mechanism.
Detailed description of the invention
The utility model proposes manipulator manipulation magnetic fluid pressure and press shaped device, press the compositions such as device 3, single-mode system 4, mold heating device 5 and pickup mechanical hand 6 primarily of feeding preheating device 1, shearing hold down gag 2, pressure.The let off roll 1-2 of feeding preheating device 1 is fixed on conveying base 1-1, the conveying roller 1-5 that conveying motor 1-4 drives is equipped with at top, the conveying roller of conveying end is double is preheat roll 1-6, and place, top plane and the single mode 4-1 upper surface of lower transport rollers are in sustained height; Shear hold down gag 2, pressure presses device 3 and mold heating device 5 is installed on single-mode system 4, pressure presses the top that device 3 is in single-mode system 4, adjustment when its slide block manipulator 3-1 can realize three axially-movables to facilitate pressure to press, mold heating device 5 is positioned at single-mode system 4 side, and the pickup mechanical hand 6 that vacuum cup is housed is positioned at the rear end of whole shaped device.
Manipulator manipulation magnetic fluid pressure presses shaped device, when machine-shaping starts, fiber prepreg material 1-3 launches to unreel by the let off roll 1-2 of feeding preheating device 1, conveying motor 1-4 drives conveying roller 1-5 to carry curling fiber prepreg material 1-3, and fiber prepreg material 1-3 enters single mode 4-1 after preheat roll 1-6 preheating; Now carry stopping, shearing hold down gag 2 and move down, shear and compress fiber prepreg material 1-3; Then pressure is pressed device 3 and is carried out pressure to it and press, and after shaping end, ejecting mechanism 4-2 ejects goods; Last pickup mechanical hand 6 takes out goods, carries out next one circulation.
The utility model manipulator manipulation magnetic fluid pressure presses place, the top plane of feeding preheating device 1 lower transport rollers of shaped device and single mode 4-1 upper surface in same level, conveying motor 1-4 temporarily stops conveying after the quantitative material of conveying, with a molding cycle circulation.
The shearing hold down gag 2 that the utility model manipulator manipulation magnetic fluid pressure presses shaped device is driven by auxiliary hydraulic system, adopt band sword boss structure, lower sword groove on single mode 4-1 is highly higher than sword itself, ensures to be fixed material after cut-out material.
The single-mode system 4 that the utility model manipulator manipulation magnetic fluid pressure presses shaped device comprises single mode 4-1 and ejecting mechanism 4-2.Single mode 4-1's is working face with material contact surface, in order to processing and forming material, gives the shape and size required for material; Single mode 4-1 can, by mold heating system 5 to its heating, can adopt electrical heating elements heating or other modes to realize.
The utility model manipulator manipulation magnetic fluid pressure is pressed in shaped device, presses the pressure pressing device 2 to press head and can realize three axially-movables on Three Degree Of Freedom guide rail 3-2, and carries out fully pressing pressing to material.Pressure is pressed header structure and is followed successively by from outside to inside: tight loop 3-6, elasticity urceolus 3-5, coating film 3-9, inner core 3-4, electromagnet 3-7, heat insulation layer 3-8, electrically heated rod 3-3.Magnetic fluid is coated by coating film 3-9, and film is fastened on inner core 3-4, and inner core 3-4 is connected with slide block manipulator 3-1, and inner core 3-4 is equipped with electromagnet 3-7 and electrically heated rod 3-3, and both are separated by heat insulation layer 3-8.Pressure is pressed in process, and electrically heated rod 3-3 and electromagnet 3-7 be energized, adds hydrothermomagnetic and makes it close with fiber prepreg material temperature degree thus facilitate pressure to press, raising quality of item; Magnetic fluid osmosis under the magnetic fields of electromagnet 3-7 is strengthened, and can produce extra pressure, further compacting preform to fiber prepreg material.
The above is concrete instrument and supplies situation of the present utility model, coordinates each figure to be explained.But the utility model is not limited to above-described concrete instrument and supplies process, any based on above-mentioned said for relevant device amendment or replacement, any based on the above-mentioned said local directed complete set for related process, as long as within the scope of realm of spirit of the present utility model, all belong to the utility model.
Claims (3)
1. manipulator manipulation magnetic fluid pressure presses shaped device, it is characterized in that: primarily of feeding preheating device, shear hold down gag, pressure presses device, single-mode system, mold heating device and pickup mechanical hand composition, feeding preheating device is positioned at whole shaped device front end, the conveying base of feeding preheating device is equipped with let off roll, the motor-driven conveying roller of conveying is equipped with at top, conveying roller near single-mode system is double does preheat roll, press shaping for convenience of pressure, the roller top place plane of lower transport rollers and the single mode upper surface of single-mode system are set in sustained height, shear hold down gag, pressure presses device and mold heating device is installed on single-mode system, pressure is pressed device and is in single-mode system top, adjustment when its slide block manipulator can realize three axially-movables to facilitate pressure to press, mold heating device is positioned at single-mode system side, the pickup mechanical hand that vacuum cup is housed is positioned at the rear end of whole shaped device.
2. manipulator manipulation magnetic fluid pressure according to claim 1 presses shaped device, and it is characterized in that: shear hold down gag and driven by hydraulic system, adopt band sword boss structure, the lower sword groove on single mode is highly higher than sword itself.
3. manipulator manipulation magnetic fluid pressure according to claim 1 presses shaped device, it is characterized in that: pressure presses head inside electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520475164.XU CN204773655U (en) | 2015-06-30 | 2015-06-30 | Manipulator is controlled magnetic current body pressure and is pressed forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520475164.XU CN204773655U (en) | 2015-06-30 | 2015-06-30 | Manipulator is controlled magnetic current body pressure and is pressed forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204773655U true CN204773655U (en) | 2015-11-18 |
Family
ID=54513777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520475164.XU Expired - Fee Related CN204773655U (en) | 2015-06-30 | 2015-06-30 | Manipulator is controlled magnetic current body pressure and is pressed forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204773655U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943201A (en) * | 2015-06-30 | 2015-09-30 | 北京化工大学 | Manipulator control magnetofluid pressing molding device and method |
| CN116061467A (en) * | 2022-12-12 | 2023-05-05 | 安徽佳力奇先进复合材料科技股份公司 | Composite material forming device and forming method thereof |
-
2015
- 2015-06-30 CN CN201520475164.XU patent/CN204773655U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943201A (en) * | 2015-06-30 | 2015-09-30 | 北京化工大学 | Manipulator control magnetofluid pressing molding device and method |
| CN104943201B (en) * | 2015-06-30 | 2017-03-08 | 北京化工大学 | Manipulator manipulation magnetic fluid pressure presses shaped device and method |
| CN116061467A (en) * | 2022-12-12 | 2023-05-05 | 安徽佳力奇先进复合材料科技股份公司 | Composite material forming device and forming method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101791861A (en) | One-step molding device for double-layer thick plastic sheet and molding process thereof | |
| CN204773655U (en) | Manipulator is controlled magnetic current body pressure and is pressed forming device | |
| CN206703492U (en) | A kind of high-speed full-automatic plastic bottle blowing system | |
| CN204869608U (en) | Full -automatic cavity shaping manufacturing installation of ball on christmas | |
| CN207240999U (en) | Urinal automatic moulding machine | |
| CN203818557U (en) | Single-die-head double-station blow-molding machine | |
| CN112720766A (en) | Process and equipment for processing special-shaped bamboo frame | |
| CN104943201B (en) | Manipulator manipulation magnetic fluid pressure presses shaped device and method | |
| CN201645832U (en) | One-time forming device for a double-layer thick plastic plate | |
| CN110614759A (en) | Continuous extrusion high-energy-saving positive and negative pressure thermal forming mechanism | |
| CN205969884U (en) | Polycarbonate cavity sheet forming draw gear | |
| CN2931059Y (en) | Die structure | |
| CN102029694A (en) | Sharp cooling and sharp heating highlight forming die | |
| CN210026241U (en) | Novel stretch bending blow molding equipment for plastic bent bottle | |
| CN203141833U (en) | Movable forming mechanism for vacuum forming machine | |
| CN203527875U (en) | Progressive molding device for natural fiber composite material column decorative plate of vehicle | |
| CN209126155U (en) | A kind of automatic shifting furnace structure of vacuum plastic-absorbing machine | |
| CN207861429U (en) | Apply the transmission mechanism on non-spherical glass lens moulding press | |
| CN202114914U (en) | Forming device of suction molding machine | |
| CN206186211U (en) | Continuous type cold pressing forming machine | |
| CN202006564U (en) | Rubber injection molding mold with double-layer structure | |
| CN110065216A (en) | A kind of novel stretch bending blow molding equipment of the curved bottle of plastics | |
| CN215242791U (en) | Forming device of drinking water bucket | |
| CN217169408U (en) | Polyester fiber acoustic panel hot briquetting device | |
| CN210617261U (en) | Semi-automatization pile bucket former |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20180630 |