CN112720766A - Process and equipment for processing special-shaped bamboo frame - Google Patents
Process and equipment for processing special-shaped bamboo frame Download PDFInfo
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- CN112720766A CN112720766A CN202011616944.3A CN202011616944A CN112720766A CN 112720766 A CN112720766 A CN 112720766A CN 202011616944 A CN202011616944 A CN 202011616944A CN 112720766 A CN112720766 A CN 112720766A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 161
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 161
- 241001330002 Bambuseae Species 0.000 title claims abstract description 161
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 161
- 239000011425 bamboo Substances 0.000 title claims abstract description 161
- 238000012545 processing Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 9
- 206010066054 Dysmorphism Diseases 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 18
- 238000004026 adhesive bonding Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 241001391944 Commicarpus scandens Species 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27H—BENDING WOOD OR SIMILAR MATERIAL; COOPERAGE; MAKING WHEELS FROM WOOD OR SIMILAR MATERIAL
- B27H1/00—Bending wood stock, e.g. boards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/06—Softening or hardening of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
A technology for processing the shaped bamboo frame includes such steps as 1) cutting the shaped bamboo strips by a certain length → 2) moulding the bamboo strips on a mould → 3) closing mould and positioning → 4) constant-temp shaping → 5) taking out the product. This mode design ideal of processing dysmorphism bamboo frame, simple structure, forming die small in size, easy and simple to handle, efficient, the special-shaped bamboo frame steady quality of processing moreover, and the effect is very good, and convenient the maintenance, need not to use bulky hot press, and the energy consumption is little, and the cost of manufacture is low, convenient to popularize and use.
Description
Technical Field
The invention relates to the technical field of processing of bamboo frames, in particular to a process and equipment for processing a special-shaped bamboo frame.
Background
The bamboo product is a product manufactured by taking bamboo as a processing raw material, the traditional bamboo product process is that bamboo is cut into bamboo special-shaped plates with different shapes, but the remaining bamboo leftover materials are discarded, so that a large amount of resources are wasted, meanwhile, the process is greatly influenced by manual experience, so that the product quality is not stable, the commercialization requirement is not met, people are more and more advocated, and people are willing to use articles made of natural materials such as bamboo and wood in the aspect of living appliances, but do not like products made of materials such as plastics and metals. Especially bamboo, have pliability, waterproof nature, characteristics such as firm, especially are fit for making articles for daily use, such as bamboo dish, special-shaped bamboo frame, bamboo strainer, bamboo dustpan, bamboo basket etc.. Taking a bamboo frame as an example, the process for processing the special-shaped bamboo frame comprises the following steps: the bamboo frame products with the shapes of rings, rings and the like are made of bamboo materials, bamboo chips are compounded manually, and then the compounded bamboo chips are bent and shaped manually, so that the efficiency is low, the product quality is unstable, and the effect is very poor. In addition, some manufacturers use a bulky hot press to bend and shape the compounded bamboo material, but the hot press has the disadvantages of large volume, complex structure, high energy consumption, high cost and difficulty in popularization and application.
Disclosure of Invention
The invention provides a process and equipment for processing a special-shaped bamboo frame, and mainly aims to overcome the defects that the existing mode for processing the special-shaped bamboo frame is not ideal enough, the processing efficiency is not high, the quality of the prepared special-shaped bamboo frame is unstable, the modeling effect is not good and the like.
In order to solve the problems, the invention adopts the following technical scheme:
a process for processing a special-shaped bamboo frame comprises the following steps of 1) cutting bamboo batten profiles into fixed lengths, carrying out fixed length cutting operation on the bamboo batten profiles according to the size specification requirements of the special-shaped bamboo frame to be processed, and selecting bamboo billets with standard lengths; 2) the bamboo billet upper die is used for gluing the bamboo billet, then the forming die is opened, and the bamboo billet is sent into the forming die to be bent and fixed initially; 3) closing the die and positioning, closing the forming die, and finally bending the bamboo billet into the required special-shaped bamboo frame after the end part of the bamboo billet is closed; 4) performing constant-temperature shaping, namely heating the special-shaped bamboo frame at constant temperature through a forming die to enable the special-shaped bamboo frame to meet the shaping requirement; 5) and taking out the product, stopping heating at constant temperature, opening the forming die, and taking out the special-shaped bamboo frame.
Further, before the step 2), softening treatment needs to be performed, and the bamboo billets are softened at high temperature and high pressure, so that the toughness of the bamboo billets is ensured, the bamboo billets can be bent freely, the bamboo fibers of the bamboo billets are not easy to break, and the performance of the bamboo billets is not affected.
Further, the bamboo billets in the step 1) are bamboo strips, and the number of the bamboo strips is multiple; in the step 2), gluing the upper surface, the lower surface and the end surfaces of the plurality of bamboo battens, opening the forming die, and sequentially overlapping the plurality of bamboo battens from bottom to top in a horizontally bent manner in the left and right modules of the forming die to ensure that the bamboo battens are initially bent and fixed; and 3) after the forming die is closed in the step 3), starting a pressing mechanism right above the left die block and the right die block, and compacting the top surface of the bent upper layer bamboo strip through a lower pressing plate of the pressing mechanism.
Further, the bamboo billet in the step 1) is a bamboo batten.
An apparatus for processing the special-shaped bamboo frame, including the stander, install the forming die on the stander and heating arrangement to heat the forming die at constant temperature, the forming die includes fixing the left module on the mesa of stander and right module in connection with left module activity, one end of the right module is connected with an end of the left module through the link, another end of the right module drives it and another end of the left module to make and open and close the cooperation through the drive arrangement; heating device is including the temperature sensor who is used for responding to forming die upper temperature, install respectively on left and right module left and right heating plate and control left and right heating plate carry out the controller that adds the thermal operation to forming die, temperature sensor is connected with the controller.
The left module and the right module are both semicircular modules.
The connecting piece is a hinge; the right module is provided with a lug with a first through hole on one side of the other end, the driving device is an air cylinder horizontally arranged on the table surface of the rack, the end part of a piston rod of the air cylinder is connected with a U-shaped clamping piece with a second through hole, the U-shaped clamping piece is clamped on the first lug, the axes of the first through hole and the second through hole are on the same straight line, and the piston rod of the air cylinder is inserted on the first through hole and the second through hole through a first bolt and is movably connected with the first lug.
The outer side walls of the left module and the right module are respectively provided with an L-shaped clamping piece, and the left heating piece is limited and fixed on the outer side wall of the left module through a group of L-shaped clamping pieces and is limited and fixed through the group of L-shaped clamping pieces; the right heating plate is fixed on the outer side wall of the right module in a limiting mode through another group of L-shaped clamping pieces and is fixed in a limiting mode through the group of L-shaped clamping pieces.
The device for processing the special-shaped bamboo frame further comprises an adjusting device for micro-adjusting the closing degree of the forming die, wherein the adjusting device comprises a second lug arranged at the other end of the left die block, a horizontal through hole penetrating left and right is formed in the second lug, and a second bolt is arranged in the horizontal through hole; the adjusting means further comprises a third lug provided at the other end of the right module and interference-engageable with the end of the screw of the second bolt.
The controller is arranged on the bottom of the frame; the bottom of left side module is equipped with the temperature that is used for surveying real-time temperature in the forming die and surveys the hole, temperature sensor installs in the temperature surveys downthehole.
The utility model provides an equipment of processing dysmorphism bamboo frame, still includes and is used for using the forming die cooperation and be located its directly over pushing down the mechanism, should push down the mechanism and include the holding down plate that carries out compaction operation and the vertical cylinder that drives the holding down plate and reciprocate to the upper bamboo strip top surface of crooked in the forming die
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: this mode of processing dysmorphism bamboo frame, the design ideal, simple structure, forming die small in size, easy and simple to handle, efficient, the special-shaped bamboo frame steady quality of processing moreover, and the effect is very good, and convenient the maintenance, need not to use bulky hot press, and the energy consumption is little, and the cost of manufacture is low, convenient to popularize and use.
Drawings
FIG. 1 is a schematic view of the processing flow of the present invention, in which bamboo strips are used as raw materials for processing.
Fig. 2 is a schematic view of the apparatus for processing the deformed bamboo frame of the present invention.
Fig. 3 is a schematic view of the apparatus for processing the bamboo frame of the present invention, wherein the heat insulating jacket is not shown.
Fig. 4 is a schematic view of a forming die of the present invention.
Fig. 5 is a schematic view of the molding die of the present invention in a top view, in an open state.
Fig. 6 is a schematic view of the forming mold of the present invention in a top view, in a closed state.
Fig. 7 is a schematic view of another apparatus for molding and processing a bamboo frame with a special shape according to the present invention.
FIG. 8 is a schematic view of the processing flow of the present invention, wherein the processing is performed using bamboo battens as raw materials.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Reference is made to figure 1. The bamboo strip 1 is used as raw material for processing. The bamboo strips are long strips with certain specification and size and narrow cross section formed by machining after the bamboo tubes are split.
Reference is made to figures 1 and 2. A process for processing a special-shaped bamboo frame comprises the following steps of 1) cutting bamboo batten profiles into fixed lengths, carrying out fixed length cutting operation on the bamboo batten profiles according to the size specification requirements of the special-shaped bamboo frame to be processed, and selecting bamboo billets with standard lengths; the bamboo billet is bamboo strips 1, and the number of the bamboo strips 1 is multiple.
2) Softening, namely performing high-temperature and high-pressure softening treatment on the plurality of bamboo battens 1 to ensure the toughness of the plurality of bamboo battens 1 and achieve free bending, wherein bamboo fibers of the plurality of bamboo battens 1 are not easy to break, and the performance of the plurality of bamboo battens 1 is not affected.
3) The bamboo billet upper die is used for gluing a plurality of bamboo battens 1, opening the forming die 20, and feeding the plurality of bamboo battens 1 into the forming die to be bent and fixed initially; specifically, the upper, lower and end faces of the plurality of bamboo strips 1 are glued, the forming mold 20 is opened, and the plurality of bamboo strips 1 are sequentially stacked from bottom to top in a horizontally bent manner in the left and right blocks 21, 22 of the forming mold 20 to be initially bent and fixed.
4) Closing the die and positioning, closing the forming die 20, starting the pressing mechanism 3 positioned right above the left and right modules 21 and 22, and compacting the top surface of the bent upper layer bamboo strip 1 through the pressing plate 30 of the pressing mechanism 3, so that the ends of the plurality of bamboo strips 1 are closed and then bent into the required special-shaped bamboo frame 100.
5) Performing constant-temperature shaping, namely heating the special-shaped bamboo frame 100 at constant temperature through the forming die 20 to enable the special-shaped bamboo frame 100 to meet the shaping requirement;
6) and (5) taking out the product, stopping heating at constant temperature, opening the forming die 20, and taking out the special-shaped bamboo frame 100.
In addition, refer to fig. 7 and 8. The bamboo batten A is used as a raw material for processing. The bamboo batten A is a board and a square timber which are formed by gluing and pressing a piece of fine bamboo batten processed and have wider cross section. A technology for machining the shaped bamboo frame includes such steps as 1) cutting the bamboo strips by a certain length, cutting the bamboo strips B by a certain length according to the size of shaped bamboo frame, and choosing bamboo strips with standard length.
2) Softening, namely performing high-temperature and high-pressure softening treatment on the bamboo billets (namely the bamboo batten A) to ensure the toughness of the bamboo billets so as to achieve free bending, and the bamboo fibers of the bamboo billets are not easy to break, so that the performance of the bamboo billets is not affected.
3) The bamboo billet upper die firstly carries out gluing operation (only gluing the end surface of the bamboo billet) on the bamboo billet (namely the bamboo billet A), then opens the forming die 20 ', and sends the bamboo billet into the forming die 20' to be bent and fixed initially.
4) And closing the dies for positioning, and closing the forming die 20' to finally bend the bamboo blank strips into the required special-shaped bamboo frame C after the end parts of the bamboo blank strips are closed.
5) And (5) performing constant-temperature shaping, namely heating the special-shaped bamboo frame C at constant temperature through a forming die 20' so that the special-shaped bamboo frame meets the shaping requirement.
6) Taking out the product, stopping heating at constant temperature, opening the forming mold 20', and taking out the special-shaped bamboo frame C.
Reference is made to fig. 2, 3, 5 and 6. The utility model provides an equipment of processing special-shaped bamboo frame, which comprises a frame 2, install forming die 20 and the heating device who carries out the constant temperature heating to forming die 20 on frame 2, this forming die 20 is including fixing left module 21 on frame 2 mesa and with left module 21 swing joint's right module 22, this right module 22's a tip passes through connecting piece 4 and a tip connection of left module 21, this right module 22's another tip drives its and another tip of left module 21 through drive arrangement and does the cooperation of opening and closed. The heating device comprises a temperature sensor 50 for sensing the temperature on the forming die 20, left and right heating sheets 51 and 52 respectively arranged on the left and right modules 21 and 22, and a controller 6 for controlling the left and right heating sheets 51 and 52 to heat the forming die 20, wherein the temperature sensor 50 is connected with the controller 6. The left module 21 and the right module 22 are both semicircular modules.
In addition, the left module 21 and the right module 22 may be other irregular ring modules (such as a semi-ellipse).
Reference is made to figures 2, 3 and 4. The connecting piece 4 is a hinge; the other end side of the right module 22 is provided with a lug 220 with a first through hole, the driving device is an air cylinder 7 horizontally arranged on the table surface of the rack, the end of a piston rod of the air cylinder 7 is connected with a U-shaped clamping piece 70 with a second through hole, the U-shaped clamping piece 70 is clamped on the first lug 220, the axle centers of the first through hole and the second through hole are on the same straight line, and the piston rod of the air cylinder 7 is inserted on the first through hole and the second through hole through a first bolt 71 and is movably connected with the first lug 220.
Reference is made to fig. 3, 4 and 5. The outer side walls of the left module 21 and the right module 22 are respectively provided with an L-shaped clamping piece, and the left heating piece 51 is limited and fixed on the outer side wall of the left module 21 through a group of L-shaped clamping pieces 53 and is limited and fixed through the group of L-shaped clamping pieces 53; the right heating plate 52 is fixed on the outer side wall of the right module 22 by another set of L-shaped clamping pieces 54 and fixed by the set of L-shaped clamping pieces 54.
Reference is made to fig. 3, 4, 5 and 6. The equipment for processing the special-shaped bamboo frame further comprises an adjusting device for micro-adjusting the closing degree of the forming die 20, wherein the adjusting device comprises a second lug 81 arranged at the other end part of the left die block 21, a horizontal through hole penetrating left and right is formed in the second lug 81, and a second bolt 82 is arranged in the horizontal through hole; the adjustment means further comprises a third lug 83 provided at the other end of the right module 22 and being interference-engageable with the screw end of the second bolt 82. The controller 6 is arranged on the bottom of the frame 2; the bottom of left side module 21 is equipped with the temperature that is used for surveying real-time temperature in the forming die 20 and surveys the hole, temperature sensor 50 installs in the temperature surveys the hole.
Reference is made to fig. 2 and 4. The equipment for processing the special-shaped bamboo frame further comprises a heat-insulating sheath (such as a high-temperature-resistant plastic shell or a ceramic shell) for insulating the forming die 20 and high-temperature-resistant heat-insulating coating layers 90 coated on the outer side surface, the top surface and the bottom surface of the forming die 20. The insulating sheath includes a left sheath 91 mounted on the left module 21 and a left sheath 92 mounted on the right module 22. The high-temperature-resistant heat-insulating coating is formed by finely processing inorganic raw materials such as nano ceramic hollow microspheres and silicon-aluminum fibers, the temperature resistance range reaches 1800 ℃, the heat conductivity coefficient of the high-temperature-resistant heat-insulating coating layer 90 is only 0.03W/m.K (measured at 70 ℃), the heat insulation rate reaches more than 90 percent, and the heat insulation performance of the high-temperature-resistant heat-insulating coating is improved by more than 3 times compared with that of the traditional heat-insulating material.
Reference is made to figures 1, 2 and 3. The equipment for processing the special-shaped bamboo frame further comprises a pressing mechanism which is used for matching the forming mould 20 and is positioned right above the forming mould, wherein the pressing mechanism comprises a lower pressing plate 30 for compacting the top surface of upper bamboo strips bent in the forming mould 20 and a vertical cylinder 3 for driving the lower pressing plate 30 to move up and down.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.
Claims (10)
1. A process for processing a special-shaped bamboo frame is characterized by comprising the following steps: the method comprises the following steps of 1) cutting the bamboo batten profile into fixed length, carrying out fixed length cutting operation on the bamboo batten profile according to the size specification requirement of processing the special-shaped bamboo frame, and selecting bamboo billets with standard length; 2) the bamboo billet upper die is used for gluing the bamboo billet, then the forming die is opened, and the bamboo billet is sent into the forming die to be bent and fixed initially; 3) closing the die and positioning, closing the forming die, and finally bending the bamboo billet into the required special-shaped bamboo frame after the end part of the bamboo billet is closed; 4) performing constant-temperature shaping, namely heating the special-shaped bamboo frame at constant temperature through a forming die to enable the special-shaped bamboo frame to meet the shaping requirement; 5) and taking out the product, stopping heating at constant temperature, opening the forming die, and taking out the special-shaped bamboo frame.
2. The process for manufacturing the special-shaped bamboo frame as claimed in claim 1, wherein: the bamboo billet strips in the step 1) are a plurality of bamboo strips; in the step 2), gluing the upper surface, the lower surface and the end surfaces of the plurality of bamboo battens, opening the forming die, and sequentially overlapping the plurality of bamboo battens from bottom to top in a horizontally bent manner in the left and right modules of the forming die to ensure that the bamboo battens are initially bent and fixed; and 3) after the forming die is closed in the step 3), starting a pressing mechanism right above the left die block and the right die block, and compacting the top surface of the bent upper layer bamboo strip through a lower pressing plate of the pressing mechanism.
3. The process for manufacturing the special-shaped bamboo frame as claimed in claim 1, wherein: the bamboo billet in the step 1) is a bamboo batten.
4. The utility model provides an equipment of processing dysmorphism bamboo frame which characterized in that: the forming die comprises a left module fixed on the table surface of the machine frame and a right module movably connected with the left module, one end of the right module is connected with one end of the left module through a connecting piece, and the other end of the right module is driven by a driving device to be matched with the other end of the left module in an opening and closing manner; heating device is including the temperature sensor who is used for responding to forming die upper temperature, install respectively on left and right module left and right heating plate and control left and right heating plate carry out the controller that adds the thermal operation to forming die, temperature sensor is connected with the controller.
5. The apparatus for processing the bamboo frame as claimed in claim 4, wherein: the left module and the right module are both semicircular modules.
6. An apparatus for processing a bamboo frame having a special shape as claimed in claim 4 or 5, wherein: the connecting piece is a hinge; the right module is provided with a lug with a first through hole on one side of the other end, the driving device is an air cylinder horizontally arranged on the table surface of the rack, the end part of a piston rod of the air cylinder is connected with a U-shaped clamping piece with a second through hole, the U-shaped clamping piece is clamped on the first lug, the axes of the first through hole and the second through hole are on the same straight line, and the piston rod of the air cylinder is inserted on the first through hole and the second through hole through a first bolt and is movably connected with the first lug.
7. The apparatus for processing the bamboo frame as claimed in claim 4, wherein: the outer side walls of the left module and the right module are respectively provided with an L-shaped clamping piece, and the left heating piece is limited and fixed on the outer side wall of the left module through a group of L-shaped clamping pieces and is limited and fixed through the group of L-shaped clamping pieces; the right heating plate is fixed on the outer side wall of the right module in a limiting mode through another group of L-shaped clamping pieces and is fixed in a limiting mode through the group of L-shaped clamping pieces.
8. The apparatus for processing the bamboo frame as claimed in claim 4, wherein: the adjusting device comprises a second lug arranged at the other end of the left module, a horizontal through hole penetrating left and right is arranged on the second lug, and a second bolt is arranged in the horizontal through hole; the adjusting means further comprises a third lug provided at the other end of the right module and interference-engageable with the end of the screw of the second bolt.
9. The apparatus for processing the irregular bamboo frame as recited in claim 5, wherein: the controller is arranged on the bottom of the frame; the bottom of left side module is equipped with the temperature that is used for surveying real-time temperature in the forming die and surveys the hole, temperature sensor installs in the temperature surveys downthehole.
10. The apparatus for processing the irregular bamboo frame as recited in claim 5, wherein: the device also comprises a pressing mechanism which is used for matching the forming die and is positioned right above the forming die, and the pressing mechanism comprises a pressing plate for compacting the top surface of the upper-layer bamboo strip bent in the forming die and a vertical cylinder for driving the pressing plate to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011616944.3A CN112720766A (en) | 2020-12-31 | 2020-12-31 | Process and equipment for processing special-shaped bamboo frame |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011616944.3A CN112720766A (en) | 2020-12-31 | 2020-12-31 | Process and equipment for processing special-shaped bamboo frame |
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| CN112720766A true CN112720766A (en) | 2021-04-30 |
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| CN202011616944.3A Pending CN112720766A (en) | 2020-12-31 | 2020-12-31 | Process and equipment for processing special-shaped bamboo frame |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478596A (en) * | 2021-07-16 | 2021-10-08 | 河源盛宴竹业科技有限公司 | Bamboo product special-shaped hot press and hot pressing process thereof |
| CN113650118A (en) * | 2021-07-19 | 2021-11-16 | 何文静 | Processing method of bamboo strips made by environmental art bamboo art |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2153953A1 (en) * | 2008-08-12 | 2010-02-17 | Wen-Tsan Wang | Modularized bamboo frame member set |
| CN105799032A (en) * | 2016-05-13 | 2016-07-27 | 福建正标竹木有限公司 | Molding device of basket woven from bamboo and technology thereof |
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| CN112092128A (en) * | 2020-10-10 | 2020-12-18 | 程进华 | Round shaping device and method for outer frame of food steamer |
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| EP2153953A1 (en) * | 2008-08-12 | 2010-02-17 | Wen-Tsan Wang | Modularized bamboo frame member set |
| CN105799032A (en) * | 2016-05-13 | 2016-07-27 | 福建正标竹木有限公司 | Molding device of basket woven from bamboo and technology thereof |
| CN107243963A (en) * | 2017-07-22 | 2017-10-13 | 福建双羿竹木发展有限公司 | A kind of method that utilization multi-layer sheet is molded frame structure |
| CN107745425A (en) * | 2017-10-17 | 2018-03-02 | 福建双羿竹木发展有限公司 | A kind of bamboo frame moulding process |
| CN208263049U (en) * | 2018-05-30 | 2018-12-21 | 福建省银泰林业开发有限公司 | Round bamboo frame molding equipment |
| CN209491860U (en) * | 2018-12-14 | 2019-10-15 | 政和县瑞昌工艺品有限公司 | A kind of processing unit (plant) being molded special-shaped bamboo product |
| CN211053969U (en) * | 2019-06-21 | 2020-07-21 | 宁德市威泰竹木制品有限公司 | Food steamer frame setting device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113478596A (en) * | 2021-07-16 | 2021-10-08 | 河源盛宴竹业科技有限公司 | Bamboo product special-shaped hot press and hot pressing process thereof |
| CN113478596B (en) * | 2021-07-16 | 2022-04-29 | 河源盛宴竹业科技有限公司 | Bamboo product special-shaped hot press and hot pressing process thereof |
| CN113650118A (en) * | 2021-07-19 | 2021-11-16 | 何文静 | Processing method of bamboo strips made by environmental art bamboo art |
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