CN204771858U - Machining center is united to modularization - Google Patents

Machining center is united to modularization Download PDF

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Publication number
CN204771858U
CN204771858U CN201520387740.5U CN201520387740U CN204771858U CN 204771858 U CN204771858 U CN 204771858U CN 201520387740 U CN201520387740 U CN 201520387740U CN 204771858 U CN204771858 U CN 204771858U
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CN
China
Prior art keywords
supporting plate
machining center
line slideway
angle rotating
modularization
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Withdrawn - After Issue
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CN201520387740.5U
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Chinese (zh)
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刘连忠
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Individual
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Individual
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Priority to CN201520387740.5U priority Critical patent/CN204771858U/en
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Abstract

The utility model discloses a machining center is united to modularization adopts the modularized design, and the complete machine can be according to the size of user's product, what of manufacturing procedure, and set for the modular unit who corresponds, every modular unit can be according to the size of work piece and scale the piecemeal and accomplish, do not receive the restriction of machine tool machining and transportation, the complicacy clamping of spare part adoption, realized the simultaneous processing of multiaspect, multistation, high efficiency, high accuracy. Compared with the prior art, the utility model discloses realized original processing work step in order clamping subitem, divided face simultaneous processing's assembly line procedure, both guaranteed the requirements for quality of product, shortened process time again, guaranteed product output, reduced personnel's quantity and operating personnel's intensity of labour simultaneously, dwindled equipment occupation space simultaneously, the organization and administration of the large -scale production of being convenient for.

Description

A kind of modularization associating machining center
Technical field
The utility model relates to machine-building processing technique field, is specifically related to a kind of modularization associating machining center.
Background technology
At present, machining center uses widely in machinery industry, traditional parts need a series of process before machining, its processing method one adopts the processing of multiple devices subitem, because need multiple clamping, the error brought in clamping process each time, to the quality of product and Accuracy larger; One adopts machining center, although reach the requirement of clamped one time, ensure that quality and the precision of product to a certain extent, but machining center is need each work step to complete in order in process, once single-sided process can only be completed, this processing mode seriously constrains production efficiency, in order to enhance productivity, often can only reach need of production by the many complete equipments of buying, this considerably increases the cost of enterprise, the development of the market Zhong Shi enterprise of competition become very unfavorable.
Summary of the invention
For addressing the aforementioned drawbacks, the purpose of this utility model is to provide a kind of modularization associating machining center, the streamline processing mode that clamped one time is itemized, point face processes simultaneously can be realized, not only ensure that quality and the required precision of product, improve operating efficiency, and decrease number of workers labour intensity, and greatly reduce the cost of enterprise, significant to the development of Processing Firm.
For achieving the above object, the technical solution adopted in the utility model is: a kind of modularization associating machining center, comprise modular disc base and some machining center bodies, described modular disc base is made up of some fanlike die blocks, and described modular disc base center is provided with decile angle rotating platform, described decile angle rotating platform is laid with several C axle frock angle rotating platforms, and described C axle frock angle rotating platform is provided with frock clamp, described some fanlike die blocks are corresponding with described some machining center bodies respectively, described machining center body comprises the column being located at described fanlike die block end face, described column is provided with horizontal line slideway in the side near described fanlike die block, described horizontal line slideway is provided with X to supporting plate, described X is provided with longitudinal line slideway to pallet side, below is provided with supporting plate auxiliary stand, described longitudinal line slideway surface is provided with Y-direction supporting plate, weight balancing oil cylinder is connected with below described Y-direction supporting plate, described weight balancing oil cylinder is supported by described supporting plate auxiliary stand, also supporting slide block is provided with above corresponding described fanlike die block below described supporting plate auxiliary stand, Z-direction line slideway is provided with above described Y-direction supporting plate, described Z-direction line slideway surface is provided with Z-direction supporting plate, realize described X to supporting plate, the three-way linkage of Y-direction supporting plate and Z-direction supporting plate, described machining center body also comprises the main shaft be located on described Z-direction supporting plate, and described main shaft is corresponding with C axle frock angle rotating platform, and is provided with tool-changing mechanical arm above described main shaft.
Preferably, described horizontal line slideway is connected with ball-screw, and described ball-screw is externally connected to servomotor, and it is mobile that described X relies on the rotation of described ball-screw to realize to supporting plate.
The magnitude setting of described fanlike die block is consistent with work pieces process step number.
The diameter that arranges of described modular disc base is directly proportional to workpiece size.
The utility model in use, first the first step that the cutter of a wherein machining center body needs according to work pieces process step is finished changing, then the cutter of other machining center bodies is finished changing according to remaining procedure of processing, afterwards by workpiece successively clamping on all C axle frock angle rotating platforms, when starting working, rotate and wait point angle rotating platform, workpiece is circulated successively and is placed in below corresponding machining center body, start machining center body, start first step processing, process to rotate and wait point angle rotating platform, workpiece is made to enter next work step in order successively, realize clamped one time to have circulated all procedure of processings of workpiece, after often completing a procedure of processing, decile angle rotating platform often rotates once, take off with regard to there being the workpiece of completion of processing, change a new blank workpiece and enter procedure, this makes whole procedure of processings of workpiece achieve pipelining on the utility model, make the processing beat of workpiece shorten to the several seconds by original a few minutes, production efficiency improves 10-15 doubly quickly.
The beneficial effects of the utility model are: the utility model adopts flat back die blocking to decompose, and avoid the difficulty of casting and the processing brought more greatly because of equipment volume when overall processing, reduce the manufacture difficulty of equipment; The utility model by originally needing some single device, several times clamping could realize completing of work pieces process step, change the streamline processing mode that clamped one time is itemized, point face processes simultaneously into, improve operating efficiency, ensure that quality and the required precision of work pieces process; Z axis in conventional method is creatively located on column by the utility model, X-axis is located on base and Y-axis is located in X-axis, change into that X-axis is located on column, Y-axis is located in X-axis and Z axis is located in Y-axis, achieve the serial module structure of X to, Y-direction and Z-direction, reduce taking up room of equipment, be convenient to the organization and administration of large-scale production; Described horizontal line slideway relies on the ball-screw being connected with servomotor to realize driving, ensure that the uniformity of X to supporting plate movement, to a certain degree avoids manufacturing tolerance; The weight balancing oil cylinder that described Y-direction supporting plate and described supporting plate auxiliary stand increase, can prevent the whereabouts deviation that Y-direction supporting plate causes because of gravity own; The supporting slide block that described supporting plate auxiliary stand and described fanlike die block surface are provided with, stabilizes the integral rigidity of three axial series; The tool-changing mechanical arm be provided with above described main shaft, directly carry 2-3 cutter, automation can realize repeatedly rapid changing knife, make the functional enhancing of described main shaft, be convenient to the coupling of process time between multiple operation, for the versatility of Product processing and the raising of operating efficiency significant; The described C axle frock angle rotating platform position distribution corresponding with described main shaft is arranged on decile angle rotating platform, and be provided with frock clamp, make the processing being completed multiaspect, multiple work step in workpiece streamline process by the rotation of frock, to reach the beat match between each work step.
The work pieces process mode that a kind of reason many people multiple stage machining center completes by the utility model, the processing mode that the single single device of simmer down to just can complete, can realize that more complicated workpiece is adopted clamped one time, achieve multiaspect, multistation, high efficiency, high-precisionly to process simultaneously, the utility model adopts modularized design simultaneously, complete machine can according to the size of workpiece, the number of manufacturing procedure, and the modular unit that setting is corresponding, each modular unit can carry out convergent-divergent piecemeal according to the size of workpiece to be completed, and is not subject to the restriction of machine tooling and transport.
Compared with prior art; the streamline procedure that original tooling step is achieved clamped one time subitem by the utility model in order, point face processes simultaneously; both ensure that the quality requirement of product; shorten process time again; ensure that product yield; decrease the labour intensity of personnel amount and operating personnel simultaneously, reduce equipment occupation space simultaneously, be convenient to the organization and administration of large-scale production.
Accompanying drawing explanation
Below with reference to the accompanying drawings and embodiment, structure of the present utility model and feature are described further.
Fig. 1 is structural representation of the present utility model.
In Fig. 1,1. fanlike die block, 2. column, 3. supporting plate auxiliary stand, 4.X is to supporting plate, and 5.Y is to supporting plate, 6.Z to supporting plate, 7. main shaft, 8. tool-changing mechanical arm, 9. grade divides angle rotating platform, 10.C axle frock angle rotating platform, and 11.Z is to line slideway, 12. horizontal line slideways, 13. longitudinal line slideways, 14. weight balancing oil cylinders, 15. supporting slide blocks, 16. ball-screws.
Detailed description of the invention
Referring to Fig. 1, a kind of modularization associating machining center, comprise modular disc base and some machining center bodies, described modular disc base is made up of some fanlike die blocks 1, and described modular disc base center is provided with decile angle rotating platform 9, described decile angle rotating platform 9 is laid with several C axle frock angle rotating platforms 10, described C axle frock angle rotating platform 10 is provided with frock clamp, the design quantity of described fanlike die block 1 is consistent with work pieces process step number, the intended diameter of described modular disc base is directly proportional to diameter of work size, demand enterprise should design workpiece size and processing step number before placing an order to supply unit, obtain satisfied product.
Described some fanlike die blocks 1 are corresponding with described some machining center bodies respectively, described machining center body comprises the column 2 being located at described fanlike die block 1 end face, described column 2 is provided with horizontal line slideway 12 in the side near described fanlike die block 1, described horizontal line slideway 12 is provided with X to supporting plate 4, described X is provided with longitudinal line slideway 13 to supporting plate 4 side, below is provided with supporting plate auxiliary stand 3, described longitudinal line slideway 13 surface is provided with Y-direction supporting plate 5, weight balancing oil cylinder 14 is connected with below described Y-direction supporting plate 5, described weight balancing oil cylinder 14 is supported by described supporting plate auxiliary stand 3, supporting slide block 15 is also provided with above corresponding described fanlike die block 1 below described supporting plate auxiliary stand 3, Z-direction line slideway 11 is provided with above described Y-direction supporting plate 5, described Z-direction line slideway 11 surface is provided with Z-direction supporting plate 6, realize described X to supporting plate 4, the three-way linkage of Y-direction supporting plate 5 and Z-direction supporting plate 6, achieve X to, the serial module structure of Y-direction and Z-direction, the weight balancing oil cylinder 14 that described Y-direction supporting plate 5 increases with described supporting plate auxiliary stand 3, can prevent the whereabouts deviation that Y-direction supporting plate 5 causes because of gravity own, the transverse shifting slide block that described supporting plate auxiliary stand and described fanlike die block surface are provided with, stabilizes the integral rigidity of three axial series,
Described machining center body also comprises the main shaft 7 be located on described Z-direction supporting plate 6, described main shaft 7 is corresponding with C axle frock angle rotating platform 10, and be provided with tool-changing mechanical arm 8 above described main shaft 7, described tool-changing mechanical arm 8 directly carries 2-3 cutter, automation can realize repeatedly rapid changing knife, make the functional enhancing of described main shaft, be convenient to the coupling of process time between multiple operation, for the versatility of Product processing and efficiency significant;
Described horizontal line slideway is connected with ball-screw, described ball-screw is externally connected to servomotor, it is mobile that described X relies on the rotation of described ball-screw to realize to supporting plate, described horizontal line slideway relies on the ball-screw being connected with servomotor to realize driving, ensure that the uniformity of X to supporting plate movement, to a certain degree avoid manufacturing tolerance.
The utility model in use, first the first step that the blade of a wherein machining center body needs according to work pieces process step is finished changing, then the blade of other machining center bodies is finished changing according to remaining procedure of processing, afterwards by some workpiece successively clamping on all C axle frock angle rotating platforms, when starting working, rotate and wait a point angle rotating platform, workpiece is circulated successively be placed in below corresponding machining center body to process simultaneously; After procedure of processing completes, decile angle rotating platform often rotates once, the workpiece being about to a completion of processing takes off, another new blank workpiece is loaded onto, start new procedure of processing, whole procedure of processing realizes clamped one time streamline and fulfils assignment, and makes the processing beat of workpiece shorten to the several seconds by original a few minutes, and production efficiency improves 10-15 doubly.
The streamline procedure that original tooling step is achieved clamped one time subitem by the utility model in order, point face processes simultaneously; both ensure that the quality requirement of product; shorten process time again; ensure that product yield; decrease the labour intensity of personnel amount and operating personnel simultaneously; reduce equipment occupation space simultaneously, be convenient to the organization and administration of large-scale production.
Described above is only preferred embodiment of the present utility model; above-mentioned specific embodiment is not to restriction of the present utility model; all those of ordinary skill in the art, according to describing retouching, the amendment made above or equivalent replacing, all belong to protection domain of the present utility model.

Claims (4)

1. a modularization associating machining center, it is characterized in that: comprise modular disc base and some machining center bodies, described modular disc base is made up of some fanlike die blocks, and described modular disc base center is provided with decile angle rotating platform, described decile angle rotating platform is laid with several C axle frock angle rotating platforms, and described C axle frock angle rotating platform is provided with frock clamp, described some fanlike die blocks are corresponding with described some machining center bodies respectively, described machining center body comprises the column being located at described fanlike die block end face, described column is provided with horizontal line slideway in the side near described fanlike die block, described horizontal line slideway is provided with X to supporting plate, described X is provided with longitudinal line slideway to pallet side, below is provided with supporting plate auxiliary stand, described longitudinal line slideway surface is provided with Y-direction supporting plate, weight balancing oil cylinder is connected with below described Y-direction supporting plate, described weight balancing oil cylinder is supported by described supporting plate auxiliary stand, also supporting slide block is provided with above corresponding described fanlike die block below described supporting plate auxiliary stand, Z-direction line slideway is provided with above described Y-direction supporting plate, described Z-direction line slideway surface is provided with Z-direction supporting plate, realize described X to supporting plate, the three-way linkage of Y-direction supporting plate and Z-direction supporting plate, described machining center body also comprises the main shaft be located on described Z-direction supporting plate, and described main shaft is corresponding with C axle frock angle rotating platform, and is provided with tool-changing mechanical arm above described main shaft.
2. modularization associating machining center according to claim 1, is characterized in that: described horizontal line slideway is connected with ball-screw, and described ball-screw is externally connected to servomotor, and it is mobile that described X relies on the rotation of described ball-screw to realize to supporting plate.
3. modularization associating machining center according to claim 1, is characterized in that: the magnitude setting of described fanlike die block is consistent with work pieces process step number.
4. modularization associating machining center according to claim 1, is characterized in that: the diameter that arranges of described modular disc base is directly proportional to diameter of work.
CN201520387740.5U 2015-06-08 2015-06-08 Machining center is united to modularization Withdrawn - After Issue CN204771858U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520387740.5U CN204771858U (en) 2015-06-08 2015-06-08 Machining center is united to modularization

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520387740.5U CN204771858U (en) 2015-06-08 2015-06-08 Machining center is united to modularization

Publications (1)

Publication Number Publication Date
CN204771858U true CN204771858U (en) 2015-11-18

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889826A (en) * 2015-06-08 2015-09-09 刘连忠 Modularized combined machining center

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889826A (en) * 2015-06-08 2015-09-09 刘连忠 Modularized combined machining center
CN104889826B (en) * 2015-06-08 2017-07-28 刘连忠 A kind of modularization combines machining center

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AV01 Patent right actively abandoned

Granted publication date: 20151118

Effective date of abandoning: 20170728

AV01 Patent right actively abandoned