Utility model content
Technical problem to be solved in the utility model: the disintegrating machine for prior art adopts electric boiling plate to carry out heating and there is the problem that technical costs is high, operating cost is high, service life is short, difficult in maintenance, a kind of steam heater of disintegrating machine is now provided, this steam heater significantly reduces manufacture purchase cost, decrease operating cost and maintenance cost, and long service life.
The technical problem that the utility model solves can realize by the following technical solutions:
A steam heater for disintegrating machine, comprises the two substrates be separately positioned on the counterpunch board back side of disintegrating machine both sides; It is characterized in that, also comprise:
Be separately positioned on the jet chimney heater block on each substrate, each jet chimney heater block has a steam inlet and a steam (vapor) outlet respectively;
One is connected with the steam inlet of each jet chimney heater block and steam inlet duct member for importing from steam to each jet chimney heater block respectively; And
One is connected with the steam (vapor) outlet of each jet chimney heater block and steam (vapor) outlet pipeline parts for deriving the steam in each jet chimney heater block respectively.
In a preferred embodiment of the present utility model, each jet chimney heater block comprises:
Longitudinally be disposed on upper, lower horizontal on described substrate to water back, described upper, lower horizontal is to the closed at both ends of water back, and the steam import and export of described jet chimney heater block lays respectively at described upper, lower horizontal on water back; And
Somely transversely to be disposed on described substrate and at described upper, lower horizontal to the longitudinal water back between water back, the upper orifice of each longitudinal water back is communicated with described upper transverse heating tube road respectively, and the lower nozzle of each longitudinal water back is communicated with described lower horizontal water back respectively.
In a preferred embodiment of the present utility model, each jet chimney heater block also comprises at least one upper partition panel and at least one lower partition panel, described upper partition panel to be arranged in described upper transverse heating tube road and between adjacent two longitudinal water backs, described lower partition panel to be arranged in described lower horizontal water back and between adjacent two longitudinal water backs, and described upper and lower partition panel is not between same two adjacent longitudinal heating tubes.
In a preferred embodiment of the present utility model, at least one of described upper transverse heating tube road, lower horizontal water back and some longitudinal water backs offers osculum.
In a preferred embodiment of the present utility model, at described upper, lower horizontal between water back and be provided with insulation material between adjacent two longitudinal water backs, described insulation material is asbestos.
In a preferred embodiment of the present utility model, described steam inlet parts comprise:
Upper three-way connection, described upper three-way connection has enterprising gas port and gas outlet on first, second, and the enterprising gas port of described upper three-way connection is connected with vapour source;
First, second control valve, one end of first, second control valve described respectively with described upper three-way connection first, second on gas outlet be connected; And
Tube connector on first, second, described on first, second one end of tube connector be connected with the other end of first, second control valve described respectively, described on first, second other end of tube connector be connected with the steam inlet of each jet chimney heater block respectively.
In a preferred embodiment of the present utility model, described steam (vapor) outlet pipeline parts comprise:
Lower three-way connection, described lower three-way connection has lower gas outlet and first, second lower air inlet; And
First, second lower tube connector, described first, second is connected with first, second lower air inlet of described lower three-way connection one end of tube connector down, and described first, second descends the other end of tube connector and be connected with the steam (vapor) outlet of each jet chimney heater block respectively.
In a preferred embodiment of the present utility model, be connected respectively by steam pipe flexible on first, second between the other end and the steam inlet of each jet chimney heater block of described tube connector on first, second; Be connected respectively by first, second lower flexible steam pipe between one end and the steam (vapor) outlet of each jet chimney heater block of first, second lower tube connector described.
In a preferred embodiment of the present utility model, described on first, second tube connector with described on first, second between flexible steam pipe and described first, second to be all connected by snap joint between flexible steam pipe with the steam inlet of each jet chimney heater block; Between first, second lower tube connector described and first, second lower flexible steam pipe described and described first, second to be all connected by snap joint between flexible steam pipe with the steam (vapor) outlet of each jet chimney heater block down.
In a preferred embodiment of the present utility model, be provided with some pipe clamps in order to fixing described flexible steam pipe on first, second on the top of each substrate; Some pipe clamps in order to fixing first, second lower flexible steam pipe described are provided with in the bottom of each substrate.
Owing to have employed technical scheme as above, the beneficial effects of the utility model are:
1, save manufacture purchase cost: the heating plate of existing electric-heating technology needs relevant manufacturers to purchase heating plate, and needs customization, and thus procurement cycle is long, and because customization reason cost is also very high, substantially every platform disintegrating machine expense needs more than 200,000.And the utility model adopts the jet chimney of Steam Heating technology can to weld in manufactory, cost is lower.
2, operating cost is saved: for 1618 type disintegrating machines, electric-heating technology is adopted to need the power of 74KW, heating power is adopted to be similarly the Steam Heating of 74KW, steam price comparatively electrical heating low price under same power condition, if adopt the exhaust steam of plant area can reduce heating cost further as vapour source.
3, increase the service life: electric-heating technology is because heating wire is subject to the shock effect of disintegrating machine, and the life-span can shorten further, factory's running example proved the life-span many in half a year by about 1 year.The utility model adopts Steam Heating then to there is not this problem, and steam pipework, because adopting solder technology airtight, as long as adopt the solder technology of vibration resistance, can ensure long operation.
4, reduce maintenance cost: after adopting the electric boiling plate of electric-heating technology to be out of order, the heating plate that the heating plate that needs to dismantle more renews, because heating plate cost is higher, therefore cause maintenance cost to rise thereupon.After adopting the broken wall of Steam Heating technology to occur steam leakage situation, take in leak position repair welding measure just can, greatly save maintenance cost.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the utility model further.
Please be the steam heater of disintegrating machine 10 of the present utility model see what provide in Fig. 1 to Fig. 4, figure, comprise substrate 100a, 100b, jet chimney heater block 200a, 200b, steam inlet parts 300 and steam (vapor) outlet pipeline parts 400.
Substrate 100a, 100b are separately positioned on the back side of counterpunch board 11a, 11b of disintegrating machine 10 both sides.Jet chimney heater block 200a, 200b are separately positioned on substrate 100a, 100b, and jet chimney heater block 200a, 200b have steam inlet 210a, 210b and steam (vapor) outlet 220a, 220b respectively.Steam inlet parts 300 are positioned at the top of jet chimney heater block 200a, 200b and are connected with steam inlet 210a, 210b of jet chimney heater block 200a, 200b respectively, for importing steam to jet chimney heater block 200a, 200b.Steam (vapor) outlet pipeline parts 400 are positioned at the below of jet chimney heater block 200a, 200b and are connected with steam (vapor) outlet 220a, 220b of jet chimney heater block 200a, 200b respectively, for by outside the steam guiding system in jet chimney heater block 200a, 200b.
Jet chimney heater block 200a comprises upper, lower horizontal to water back 230a, 240a and eight longitudinal water back 250a.Certainly, the quantity of longitudinal water back 250a is not limited to the quantity in the present embodiment, and its quantity should be determined according to the heating requirements of reality and basic area.
Upper, lower horizontal is longitudinally disposed on substrate 100a to water back 230a, 240a, and be positioned at the upper and lower of substrate 100a, upper, lower horizontal is to the closed at both ends of water back 230a, 240a, and the steam inlet 210a of jet chimney heater block 200a is positioned on the upper side of the left end of upper transverse heating tube road 230a, its steam (vapor) outlet 220a is positioned on the downside of the right-hand member of lower horizontal water back 240a.Eight longitudinal water back 250a are transversely disposed in an evenly spaced relation on substrate 100a, and at upper, lower horizontal between water back 230a, 240a, the upper orifice of each longitudinal water back 250a is communicated with upper transverse heating tube road 230a respectively, and the lower nozzle of each longitudinal water back 250a is communicated with lower horizontal water back 240a respectively.Longitudinal water back 250a and upper, lower horizontal preferably adopt to the connection between water back 230a, 240a and are welded to connect.
In addition, jet chimney heater block 200a also to comprise on one partition panel and once partition panel (not shown), and certainly, the quantity of upper and lower partition panel is not limited to and the quantity in the present embodiment yet.In the present embodiment, upper partition panel is arranged in upper transverse heating tube road 230a, and between the longitudinal water back 250a of second, third root that direction number rises from left to right, lower partition panel is arranged in lower horizontal water back 240a, and direction number from left to right rise the 5th, between the longitudinal water back 250a of the six roots of sensation, that is, upper and lower partition panel is not between same two adjacent longitudinal water back 250a.Because jet chimney heater block 200a to be defined the snakelike route of steam by upper and lower partition panel, steam spreads all over all pipelines in jet chimney heater block 200a substantially, effectively ensure that the homogeneous heating effect of jet chimney heater block 200a to counterpunch board 11a.
The condensed water conveniently formed in jet chimney heater block 200a is discharged, prevent condensed water from accumulating in jet chimney heater block 200a, upper transverse heating tube road 230a, lower horizontal water back 240a and eight longitudinal water back 250a at least one on offer osculum, but it should be noted that, the diameter of osculum is unsuitable excessive or too small, excessive, and steam can be overflowed, too small, cannot discharge condensed water, in the present embodiment, the diameter of osculum is preferably 5mm.
In order to increase the heat insulation effect of jet chimney heater block 200a, insulation material is provided with between water back 230a, 240a and between adjacent two longitudinal water back 250a at upper, lower horizontal, in the present embodiment, insulation material is preferably selected and is used asbestos.
Longitudinal water back 250a conveniently in jet chimney heater block 200a and upper, lower horizontal to water back 230a, 240a fixed installation and strengthen the intensity of substrate 100a, substrate 100a is welded with many substrate reinforcement 110a, substrate reinforcement 110a offers installing hole (not shown), and the longitudinal water back 250a in jet chimney heater block 200a and upper, lower horizontal are fixedly mounted in the installing hole on substrate reinforcement 110a to water back 230a, 240a.
Jet chimney heater block 200b comprises upper, lower horizontal to water back 230b, 240b and eight longitudinal water back 250b.Certainly, the quantity of longitudinal water back 250b is not limited to the quantity in the present embodiment, and its quantity should be determined according to the heating requirements of reality and basic area.
Upper, lower horizontal is longitudinally disposed on substrate 100b to water back 230b, 240b, and be positioned at the upper and lower of substrate 100b, upper, lower horizontal is to the closed at both ends of water back 230b, 240b, and the steam inlet 210b of jet chimney heater block 200b is positioned on the upper side of the left end of upper transverse heating tube road 230b, its steam (vapor) outlet 220b is positioned on the downside of the right-hand member of lower horizontal water back 240b.Eight longitudinal water back 250b are transversely disposed in an evenly spaced relation on substrate 100b, and at upper, lower horizontal between water back 230b, 240b, the upper orifice of each longitudinal water back 250b is communicated with upper transverse heating tube road 230b respectively, and the lower nozzle of each longitudinal water back 250b is communicated with lower horizontal water back 240b respectively.Longitudinal water back 250b and upper, lower horizontal preferably adopt to the connection between water back 230b, 240b and are welded to connect.
In addition, jet chimney heater block 200b also to comprise on one partition panel and once partition panel (not shown), and certainly, the quantity of upper and lower partition panel is not limited to and the quantity in the present embodiment yet.In the present embodiment, upper partition panel is arranged in upper transverse heating tube road 230b, and between the longitudinal water back 250b of second, third root that direction number rises from left to right, lower partition panel is arranged in lower horizontal water back 240b, and direction number from left to right rise the 5th, between the longitudinal water back 250b of the six roots of sensation, that is, upper and lower partition panel is not between same two adjacent longitudinal water back 250b.Because jet chimney heater block 200b to be defined the snakelike route of steam by upper and lower partition panel, steam spreads all over all pipelines in jet chimney heater block 200b substantially, effectively ensure that the homogeneous heating effect of jet chimney heater block 200b to counterpunch board 11b.
The condensed water conveniently formed in jet chimney heater block 200b is discharged, prevent condensed water from accumulating in jet chimney heater block 200b, upper transverse heating tube road 230b, lower horizontal water back 240b and eight longitudinal water back 250b at least one on offer osculum, but it should be noted that, the diameter of osculum is unsuitable excessive or too small, excessive, and steam can be overflowed, too small, cannot discharge condensed water, in the present embodiment, the diameter of osculum is preferably 5mm.
In order to increase the heat insulation effect of jet chimney heater block 200b, insulation material is provided with between water back 230b, 240b and between adjacent two longitudinal water back 250b at upper, lower horizontal, in the present embodiment, insulation material is preferably selected and is used asbestos.
Longitudinal water back 250b conveniently in jet chimney heater block 200b and upper, lower horizontal to water back 230b, 240b fixed installation and strengthen the intensity of substrate 100b, substrate 100b is welded with many substrate reinforcement 110b, substrate reinforcement 110b offers installing hole (not shown), and the longitudinal water back 250b in jet chimney heater block 200b and upper, lower horizontal are fixedly mounted in the installing hole on substrate reinforcement 110b to water back 230b, 240b.
Steam inlet parts 300 comprise three-way connection 310, control valve 320a, 320b and upper tube connector 330a, 330b.Upper three-way connection 310 has an enterprising gas port 311 and upper gas outlet 312,313, control valve 320a, 320b one end is connected with the upper gas outlet 312,313 of upper three-way connection 310 respectively by flange, the other end of control valve 320a, 320b is connected by flange one end with upper tube connector 330a, 330b, and the other end of upper tube connector 330a, 330b is connected with the steam inlet 210a of jet chimney heater block 200a and the steam inlet 210b of jet chimney heater block 200b by upper flexible steam pipe 340a, 340b.
Upper tube connector 330a, 330b to be flexiblely all connected by snap joint between steam pipe 340a, 340b and between the steam inlet 210a of upper flexible steam pipe 340a, 340b and jet chimney heater block 200a and the steam inlet 210b of jet chimney heater block 200b with upper.
Due to disintegrating machine when actual motion only broken side need heating, non-broken side does not need to heat, thus control valve 320a, 320b by arranging on steam inlet parts 300, the heating of jet chimney heater block 200a, 200b can be controlled, that is, close the jet chimney heater block of non-broken side by control valve, effectively can save energy consumption.In addition, because the connection between jet chimney heater block 200a, 200b and steam inlet parts 300 adopts flexible duct to connect, movable because of when needs adjust broken dynamics of counterpunch board 11a, 11b so just can be adapted to.And in order to avoid upper flexible steam pipe 340a, 340b cause ponding because mid portion is sagging, the top of substrate 100a, 100b is provided with some pipe clamps in order to fix flexible steam pipe 340a, 340b, ensure that whole device normally runs.
Steam (vapor) outlet pipeline parts 400 comprise lower three-way connection 410 and lower tube connector 420a, 420b.Lower three-way connection 410 has gas outlet 411 and lower air inlet 412,413, the lower gas outlet 411 of lower three-way connection 410 is communicated with outside atmosphere, for steam is derived in outside atmosphere, the lower air inlet 412,413 of lower three-way connection is connected with one end of tube connector 420a, 420b under lower tube connector respectively by flange, and the other end of lower tube connector 420a, 420b is connected with the steam (vapor) outlet 220a of jet chimney heater block 200a and the steam (vapor) outlet 220b of jet chimney heater block 200b by lower flexible steam pipe 430a, 430b.
Lower tube connector 420a, 420b to be flexiblely all connected by snap joint between steam pipe 430a, 430b and between the steam (vapor) outlet 220a of lower flexible steam pipe 430a, 430b and jet chimney heater block 200a and the steam (vapor) outlet 220b of jet chimney heater block 200b with lower.
Because the connection between jet chimney heater block 200a, 200b and steam inlet parts 300 adopts flexible duct to connect, movable because of when needs adjust broken dynamics of counterpunch board 11a, 11b so just can be adapted to.And in order to avoid lower flexible steam pipe 430a, 430b cause ponding because mid portion is sagging, be provided with some pipe clamps in order to fixing lower flexible steam pipe 430a, 430b in the bottom of substrate 100a, 100b, ensure that whole device normally runs.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.