CN204753624U - Shock-absorbing foundation structure of equipment - Google Patents

Shock-absorbing foundation structure of equipment Download PDF

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Publication number
CN204753624U
CN204753624U CN201520544510.5U CN201520544510U CN204753624U CN 204753624 U CN204753624 U CN 204753624U CN 201520544510 U CN201520544510 U CN 201520544510U CN 204753624 U CN204753624 U CN 204753624U
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China
Prior art keywords
damping
layer
damper
equipment
mounting
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Withdrawn - After Issue
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CN201520544510.5U
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Chinese (zh)
Inventor
毛兴平
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China 19th Metallurgical Group Co ltd
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China 19th Metallurgical Group Co ltd
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Abstract

The utility model discloses a can improve shock attenuation effect, reduce the shock attenuation foundation structure of equipment of maintenance cost. The damping foundation structure comprises a foundation layer, a filling layer, a damper and a secondary foundation; the base layer is provided with a damping groove; the shock absorber is provided with a mounting surface and a shock absorption surface; the mounting surface of the shock absorber is mounted on a base plate of the shock absorption groove; the filling layer is arranged on the inner wall of the shock absorption groove and the foundation slab, and the filling height of the filling layer above the foundation slab of the shock absorption groove is lower than the shock absorption surface of the shock absorber and is not more than 30 mm; the filling layer forms a mounting groove; the secondary foundation is arranged in the mounting groove formed by the filling layer and is positioned on the damping surface of the damper. By adopting the damping foundation structure, the damping effect can be improved, and the maintenance cost and the construction cost are reduced. The damping base structure can be widely applied to damping and noise reduction of vibration equipment, and particularly can be used as equipment bases of large-scale precise instrument equipment with higher installation precision.

Description

The damping foundation structure of equipment
Technical field
The utility model relates to damping basic technology field, especially a kind of damping foundation structure of equipment.
Background technology
Known: the on-stream generation vibration of industrial plant equipment is difficult to avoid, and the vibration exceeding holding capacity will produce harm greatly to equipment itself, also can produce noise pollution to surrounding enviroment.Traditional usual way of equipment damping is the shape steel bracket directly installed yielding rubber pad or install with damper on base surface, but the damping effect of traditional shock-dampening method is all bad.
Because shock-absorption device is arranged on basis, therefore in the installation process of plant equipment, needing first to carry out installation centering to shock-absorption device, then carrying out installation centering to plant equipment on shock-absorption device, therefore complexity being installed.Shock-absorption device is arranged on basis simultaneously, and be easily subject to the corrosion of pollutant in external environment, application life is shorter.Because shock-absorption device is arranged on basis, be exposed to the external world, be therefore easily subject to the interference of external condition.When shock-absorption device is set on basis simultaneously,, at each bearing point of plant equipment, corresponding damping device is installed, the shock-absorption device installed due to each point cannot ensure the consistent of its damping effect, and each installs that fulcrum damping effect is inconsistent causes damage to plant equipment therefore may to cause plant equipment.
In sum, traditional shock-dampening method damping effect is poor, and need frequent maintenance, maintenance cost is higher simultaneously.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of damping foundation structure that can improve damping effect, reduce the equipment of maintenance cost.
The utility model solves the technical scheme that its technical problem adopts: the damping foundation structure of equipment, comprises basal layer, packed layer, damper, secondary basis;
Described basal layer has damping trough; Described damper has installed surface and damping area; The installed surface of described damper is arranged on the sole plate that damping trough has; Described packed layer is arranged on the inwall and sole plate that damping trough has, and the packed layer packed height above the sole plate of described damping trough lower than the damping area of damper, and is no more than 30mm; Described packed layer forms mounting groove; Described secondary basis is arranged in the mounting groove of packed layer formation, and is positioned on the damping area of damper.
Further, the damping foundation structure of described equipment, also comprises waterproofing course; Described waterproofing course is arranged between the inwall of damping trough and packed layer, and between the sole plate of damping trough and packed layer.
Preferably, described damper comprises buffer layer, mounting layer, damping device, damping rubber pad, damping spring, pressing plate and slide bar;
Described buffer layer is arranged on above mounting layer, and described damping device is arranged on buffer layer between mounting layer; Described damping rubber pad is arranged on mounting layer, and described pressing plate is arranged on above mounting layer, and is positioned at below buffer layer;
Described damping spring is arranged between damping rubber pad and pressing plate; Described buffer layer and pressing plate are provided with the through hole mated with slide bar, and described slide bar one end coordinates with the through hole on buffer layer, and the other end coordinates with the through hole on pressing plate; Position between pressing plate and buffer layer is provided with flange with described slide bar; Described damping device between buffer layer and mounting layer, and is uniformly distributed in pressing plate surrounding, and described damping device one end is connected with buffer layer, and the other end is connected with mounting layer.
Further, described buffer layer comprises top board, beam, infill panel and steel plate;
Described top board, beam, infill panel and steel plate set gradually from the bottom to top; The upper surface of described top board is damping area;
Described mounting layer comprises the first beam, the first steel plate, the second beam, installing plate;
Described first beam, the first steel plate, the second beam, installing plate set gradually from the bottom to top, and the bottom surface of described installing plate is installed surface.
Preferably, described secondary basis comprises cage of reinforcement and concrete; Described cage of reinforcement is installed in the mounting groove of packed layer formation, and is positioned at above damper; Described Concrete Filled reinforcing bar frame forms secondary basis.
Further, described damper at least has four, and is evenly distributed on the waterproofing course on the base plate of damping trough.
The beneficial effects of the utility model are: the damping foundation structure of equipment described in the utility model, by arranging basal layer and secondary basis, and arrange shock-absorption device between basal layer and secondary basis, final formation damping basis; Thus make whole damping basis possess damping effect.Described damper is set directly in damping basis, can not be subject to external interference, can improve damping effect, increase the service life, and reduces maintenance cost.Can noise be absorbed simultaneously, reduce in the plant equipment course of work, the noise pollution of formation.By on mechanical equipment installation to damping foundation structure time, vibrations when plant equipment can be made to work obtain certain buffering, jerk energy is also consumed by damper damping portion, thus alleviate equipment jerk, the vibrations reducing equipment component damage, the stability of raising equipment precision, work and reliability.Damping foundation structure can significantly reduce vibration equipment energy, reduces the harm of noise of equipment.The damping noise reduction of vibratory equipment can be widely used in, the Large-Scale Precision Instrument and Equipment that particularly some installation accuracies are higher, as ball mill, crushing engine, cup press, stretching-machine etc. produce the equipment base of vibration noise.
Accompanying drawing explanation
Fig. 1 is the structural representation of the damping foundation structure of equipment in the utility model embodiment;
Fig. 2 is the structural representation of basal layer in the utility model embodiment;
Fig. 3 is the top view of the damping foundation structure of equipment in the utility model embodiment;
Fig. 4 is A-A sectional view in Fig. 3;
Fig. 5 is the structural representation of damper in the utility model embodiment;
Indicate in figure: 1-basal layer, 11-damping trough, 2-waterproofing course, 3-packed layer, 31-mounting groove, 4-damper, 41-buffer layer, 411-top board, 412-beam, 413-infill panel, 414-steel plate, 415-damping area, 42-mounting layer, 421-first beam, 422-first steel plate, 423-second beam, 424-installing plate, 425-installed surface, 43-damping device, 44-damping rubber pad, 45-damping spring, 46-pressing plate, 47-slide bar, 48-flange, 5-cage of reinforcement.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
As Figure 1-Figure 5, the damping foundation structure of equipment described in the utility model, comprises basal layer 1, packed layer 3, damper 4, secondary basis;
Described basal layer 1 has damping trough 11; Described damper 4 has installed surface 425 and damping area 415; The installed surface 425 of described damper 4 is arranged on the sole plate that damping trough 11 has; Described packed layer 3 is arranged on the inwall and sole plate that damping trough 11 has, and packed layer 3 packed height above the sole plate of described damping trough 11 lower than the damping area 415 of damper 4, and is no more than 30mm; Described packed layer 3 forms mounting groove 31; Described secondary basis is arranged in the mounting groove 31 of packed layer 3 formation, and is positioned on the damping area 415 of damper 4.
Packed layer 3 packed height above the sole plate of described damping trough 11 lower than the damping area 415 of damper 4, and is no more than 30mm; Described secondary basis is positioned on the damping area 415 of damper 4 simultaneously.Packed layer 3 packed height above the sole plate of described damping trough 11 is lower than the damping area 415 of damper 4, and be no more than the damping area 415 of packed layer 3 packed height above sole plate that 30mm refers to described damping trough 11 lower than damper 4, and difference in height is between the two no more than 30mm.Therefore, it is possible to make secondary basis directly contact with damper 4, realize secondary basis by damper 4 and there is shock-absorbing function.
If the height that packed layer 3 is filled is too low, lower than below the damping area 30mm of damper 4; So when packed layer 3 upper forms secondary basis, concrete likely penetrates in damper 4, thus makes defective shock absorber.
If the height that packed layer 3 is filled is too high, when packed layer 3 upper forms secondary basis, secondary basis directly can not contact with damper 4, therefore can reduce the damping effect on secondary basis, makes damping effect poor.Preferably, the packed layer 3 above the sole plate of described damping trough 11 is filled to the position of height lower than the damping area 415 (15 ~ 25mm) of damper 4.
Described packed layer 3 is arranged on the inwall and sole plate that damping trough 11 has, described secondary basis is arranged in the mounting groove 31 of packed layer 3 formation, thus secondary basis can be made to separate with basal layer 1, secondary basis relative to basal layer, can realize the less displacement on vertical direction.
When by mechanical equipment installation to the damping foundation structure of equipment time, by mechanical equipment installation on secondary basis, plant equipment work by generation vibrate, because mechanical equipment installation is in the damping foundation structure of equipment; Therefore the vibration of plant equipment is directly delivered on secondary basis, owing to being provided with damper 4 between secondary basis and basal layer 1, by the damped motion of damper 4, thus alleviates vibratory impulse.Because secondary basis is positioned at basal layer 1, therefore the shock-absorption device between secondary basis and basal layer 1 is sealed between secondary basis and basal layer 1, thus be conducive to the application life extending shock-absorption device, simultaneously because plant equipment integral installation is on secondary basis, secondary base integral has shock-absorbing function, and the shock-absorbing function of each point is consistent on secondary basis, therefore, it is possible to improve damping effect.
Therefore in sum, the damping foundation structure of equipment described in the utility model, by arranging basal layer 1 and secondary basis, and arranges shock-absorption device between basal layer 1 and secondary basis, final formation damping basis; Thus make whole damping basis possess damping effect.Described damper 4 is set directly in damping basis, can not be subject to external interference, can improve damping effect, increase the service life.Can noise be absorbed simultaneously, reduce in the plant equipment course of work, the noise pollution of formation.By on mechanical equipment installation to damping foundation structure time, vibrations when plant equipment can be made to work obtain certain buffering, jerk energy is also consumed by damper damping portion, thus alleviate equipment jerk, the vibrations reducing equipment component damage, the stability of raising equipment precision, work and reliability.Damping foundation structure can significantly reduce vibration equipment energy, reduces the harm of noise of equipment.The damping noise reduction of vibratory equipment can be widely used in, the Large-Scale Precision Instrument and Equipment that particularly some installation accuracies are higher, as ball mill, crushing engine, cup press, stretching-machine etc. produce the equipment base of vibration noise.
In order to protect damper 4, extend the application life of damper 4, further, the damping foundation structure of described equipment, also comprises waterproofing course 2 simultaneously; Described waterproofing course 2 is arranged between the inwall of damping trough 11 and packed layer 3, and between the sole plate of damping trough 11 and packed layer 3.Waterproofing course 2 can avoid moisture to enter between basal layer 1 and secondary basis; thus the device between basal layer 1 and secondary basis is protected; simultaneously between secondary basis and basal layer 1, waterproofing course 2 is set, can make basal layer 1 and secondary basis completely isolated, realize damping sound absorption object.Improve the damping effect to plant equipment.
Described damper 4 can adopt traditional spring damper, pad damper etc.In order to improve damping effect, preferably, described damper 4 comprises buffer layer 41, mounting layer 42, damping device 43, damping rubber pad 44, damping spring 45, pressing plate 46 and slide bar 47;
Described buffer layer 41 is arranged on above mounting layer 42, and described damping device 43 is arranged on buffer layer 41 between mounting layer 42; Described damping rubber pad 44 is arranged on mounting layer 42, and described pressing plate 46 is arranged on above mounting layer 42, and is positioned at below buffer layer 41;
Described damping spring 45 is arranged between damping rubber pad 44 and pressing plate 46; Described buffer layer 41 and pressing plate 46 are provided with the through hole mated with slide bar 47, and described slide bar 47 one end coordinates with the through hole on buffer layer 41, and the other end coordinates with the through hole on pressing plate 46; Position between pressing plate 46 and buffer layer 41 is provided with flange 48 with described slide bar 47; Described damping device 43 between buffer layer 41 and mounting layer 42, and is uniformly distributed in pressing plate 46 surrounding, and described damping device 43 one end is connected with buffer layer 41, and the other end is connected with mounting layer 42.
Above-mentioned damper 4 is in the process realizing shock-absorbing function, and first impact force has buffer layer 41 to be delivered to damping device 43, is cushioned by the damping device 43 between buffer layer 41 and mounting layer 42.When buffer layer 41 is being subject to greater impact power, when damping device 43 cannot play good damping effect, buffer layer 41 moves downward, when buffer layer 41 move to contact with the flange 48 on slide bar 47 time, band moving slide-bar 47 moves downward, flange 48 on slide bar 47 extrudes pressing plate 46, and pressing plate 46 extrudes relief spring 45, and relief spring 45 is squeezed air-damping rubber pad 44 further; Thus the damping realized compared with limits.
Therefore in sum, adopt above-mentioned damper 4 to realize secondary shock-absorbing, improve damping effect.
In order to avoid damper 4 suffers damage in shock absorbing process, further, described buffer layer 41 comprises top board 411, beam 412, infill panel 413 and steel plate 414;
Described top board 411, beam 412, infill panel 413 and steel plate 414 set gradually from the bottom to top; The upper surface of described top board 411 is damping area 415;
Described mounting layer 42 comprises the first beam 421, first steel plate 422, second beam 423, installing plate 424;
Described first beam 421, first steel plate 422, second beam 423, installing plate 424 set gradually from the bottom to top, and the bottom surface of described installing plate 424 is installed surface 425.
By the design to buffer layer 41 and mounting layer 42, arrange the rigidity that steel plate 414 can increase buffer layer 41 in buffer layer 41, in buffer layer 41, arrange beam 412 further can improve damping effect simultaneously; First beam 421, first steel plate 422, second beam 423 is set in mounting layer 42, damping effect and rigidity that installing plate 424 can improve mounting layer, the installation accuracy of damper can be ensured.Therefore, it is possible to make the buffer layer 41 of damper 4 and mounting layer 42 stable, durable.In sum, adopt above-mentioned damper 4, the self-protection ability of damper can be improved, extend the application life of damper 4.
Secondary basis can be accomplished in several ways, in order to make secondary basis be the entirety of a rigidity, concrete: described secondary basis comprises cage of reinforcement 5 and concrete; Described cage of reinforcement 5 is arranged in the mounting groove 31 of packed layer 3 formation, and is positioned at above damper 4; Described Concrete Filled reinforcing bar frame 5 forms secondary basis.
In order to improve damping effect, further, described damper 4 at least has four, and is evenly distributed on the waterproofing course 2 on the base plate of damping trough 11.
The construction method adopted in the process that the carrying out of the damping foundation structure to equipment described in the utility model is built, comprises the following steps:
1) according to design drawing measurement and positioning, unwrapping wire excavation pit, concreting bed course;
2) on concrete cushion, unwrapping wire, formwork, assembling reinforcement, concreting form the basal layer 1 with damping trough 11;
3) mounting shock absorber 4 on the sole plate of the damping trough 11 of basal layer 1;
4), after damper 4 installs, the inwall and sole plate of the damping trough 11 of basal layer 1 paste waterproofing course 2;
5) after waterproofing course 2 has been constructed, packed layer 3 that waterproofing course 2 is constructed; Packed layer 3 packed height above the sole plate of described damping trough 11 lower than the damping area 415 of damper 4, and is no more than 30mm; Institute's packed layer 3 forms mounting groove 31;
6), after waterproofing course 2 and packed layer 3 have been constructed, the cage of reinforcement 5 on integral hoisting secondary basis is in mounting groove 31;
7), after cage of reinforcement 5 hoisted in position, concreting forms secondary basis.
In step 1) according to design drawing measurement and positioning, unwrapping wire excavation pit, concreting bed course; For cast basal layer is ready.
In step 2) in unwrapping wire, formwork, assembling reinforcement on concrete cushion, concreting is formed has the basal layer 1 of damping trough 11; Wherein unwrapping wire, formwork are the forming accuracies in order to ensure basal layer 1, and described assembling reinforcement is to make basal layer 1 have good rigidity, can carrying larger pressure.
In step 3) on the sole plate of basal layer 1 mounting shock absorber 4; The concrete designing requirement according to mounting shock absorber 4, in the mounting points that on sole plate damper 4 being installed to the damping trough 11 of basal layer 1, mounting design requires.
In step 4) in after damper 4 installs, the inwall and sole plate of the damping trough 11 of basal layer 1 paste waterproofing course 2; The Main Function arranging waterproofing course 2 avoids moisture to enter between basal layer 1 and secondary basis; thus the device between basal layer 1 and secondary basis is protected; between secondary basis and basal layer 1, waterproofing course 2 is set simultaneously; can make basal layer 1 and secondary basis completely isolated, realize damping sound absorption object.Improve the damping effect to plant equipment.
In step 5) in after waterproofing course 2 constructed, packed layer 3 that waterproofing course 2 is constructed; Packed layer 3 packed height above the sole plate of described damping trough 11 lower than the damping area 415 of damper 4, and is no more than 30mm; Institute's packed layer 3 forms mounting groove 31.Separate completely with basal layer 1 after packed layer 3 being set secondary basis can be made to be shaped, the basic less displacement that can realize relative to basal layer 1 on vertical direction of secondary.
In step 6) and step 7) in after waterproofing course 2 and packed layer 3 constructed, the cage of reinforcement 5 on integral hoisting secondary basis is in mounting groove 31; After cage of reinforcement 5 hoisted in position, concreting forms secondary basis.Achieve the castable on secondary basis, and adopt reinforced concrete structure, therefore, it is possible to make secondary basis be the entirety of a rigidity, good damping effect can be had by the effect of damper 4.
The construction method of damping foundation structure described in the utility model in sum, by first castable basal layer 1, then mounting shock absorber 4, construction packed layer 3 on basal layer, then second pouring shaping secondary basis in packed layer 3; Thus form damping basis.Therefore the construction method of the damping foundation structure of the said equipment, construction technology is simple, and constructability, can effectively reduce the construction cost on damping basis; This construction method obtains damping basis simultaneously, has good shock-absorbing function, can alleviate equipment jerk, and the vibrations reducing equipment component damage, the stability of raising equipment precision, work and reliability.
In order to ensure the quality on the damping basis after being shaped, further, further comprising the steps of after step 7: the complete rear timely water seasoning of secondary basis concreting, make concrete keep moistening, curing time is no less than 7 days.
Packed layer 3 in steps of 5 can adopt various material, as: XPS extruded polystyrene board, eps foam plate, EPE pearl wool, glass wool board, rock wool etc.; In order to reduce costs, constructability, preferably, packed layer 3 adopts XPS extruded polystyrene board to fill.

Claims (6)

1. the damping foundation structure of equipment, is characterized in that: comprise basal layer (1), packed layer (3), damper (4), secondary basis;
Described basal layer (1) has damping trough (11); Described damper (4) has installed surface (425) and damping area (415); The installed surface (425) of described damper (4) is arranged on the sole plate that damping trough (11) has; Described packed layer (3) is arranged on the inwall and sole plate that damping trough (11) has, packed layer (3) packed height above the sole plate of described damping trough (11) lower than the damping area (415) of damper (4), and is no more than 30mm; Described packed layer (3) forms mounting groove (31); Described secondary basis is arranged in the mounting groove (31) that packed layer (3) formed, and is positioned on the damping area (415) of damper (4).
2. the damping foundation structure of equipment as claimed in claim 1, is characterized in that: also comprise waterproofing course (2); Described waterproofing course (2) is arranged between the inwall of damping trough (11) and packed layer (3), and between the sole plate of damping trough (11) and packed layer (3).
3. the damping foundation structure of equipment as claimed in claim 2, is characterized in that: described damper (4) comprises buffer layer (41), mounting layer (42), damping device (43), damping rubber pad (44), damping spring (45), pressing plate (46) and slide bar (47);
Described buffer layer (41) is arranged on mounting layer (42) top, and described damping device (43) is arranged on buffer layer (41) between mounting layer (42); Described damping rubber pad (44) is arranged on mounting layer (42), and described pressing plate (46) is arranged on mounting layer (42) top, and is positioned at buffer layer (41) below;
Described damping spring (45) is arranged between damping rubber pad (44) and pressing plate (46); Described buffer layer (41) and pressing plate (46) are provided with the through hole mated with slide bar (47), described slide bar (47) one end coordinates with the through hole on buffer layer (41), and the other end coordinates with the through hole on pressing plate (46); Described slide bar (47) is positioned on the position between pressing plate (46) and buffer layer (41) and is provided with flange (48); Described damping device (43) is positioned between buffer layer (41) and mounting layer (42), and be uniformly distributed in pressing plate (46) surrounding, described damping device (43) one end is connected with buffer layer (41), and the other end is connected with mounting layer (42).
4. the damping foundation structure of equipment as claimed in claim 3, is characterized in that: described buffer layer (41) comprises top board (411), beam (412), infill panel (413) and steel plate (414);
Described top board (411), beam (412), infill panel (413) and steel plate (414) set gradually from the bottom to top; The upper surface of described top board (411) is damping area (415);
Described mounting layer (42) comprises the first beam (421), the first steel plate (422), the second beam (423), installing plate (424);
Described first beam (421), the first steel plate (422), the second beam (423), installing plate (424) set gradually from the bottom to top, and the bottom surface of described installing plate (424) is installed surface (425).
5. the damping foundation structure of equipment as claimed in claim 1, is characterized in that: described secondary basis comprises cage of reinforcement (5) and concrete; Described cage of reinforcement (5) is arranged in the mounting groove (31) that packed layer (3) formed, and is positioned at damper (4) top; Described Concrete Filled reinforcing bar frame (5) forms secondary basis.
6. the damping foundation structure of equipment as claimed in claim 1, is characterized in that: described damper (4) at least has four, and is evenly distributed on the waterproofing course (2) on the base plate of damping trough (11).
CN201520544510.5U 2015-07-24 2015-07-24 Shock-absorbing foundation structure of equipment Withdrawn - After Issue CN204753624U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520544510.5U CN204753624U (en) 2015-07-24 2015-07-24 Shock-absorbing foundation structure of equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520544510.5U CN204753624U (en) 2015-07-24 2015-07-24 Shock-absorbing foundation structure of equipment

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CN201520544510.5U Withdrawn - After Issue CN204753624U (en) 2015-07-24 2015-07-24 Shock-absorbing foundation structure of equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064392A (en) * 2015-07-24 2015-11-18 中国十九冶集团有限公司 Shock-absorbing foundation structure of equipment and construction method thereof
CN107386315A (en) * 2017-07-28 2017-11-24 武汉船用机械有限责任公司 A kind of construction method of architecture basics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064392A (en) * 2015-07-24 2015-11-18 中国十九冶集团有限公司 Shock-absorbing foundation structure of equipment and construction method thereof
CN107386315A (en) * 2017-07-28 2017-11-24 武汉船用机械有限责任公司 A kind of construction method of architecture basics
CN107386315B (en) * 2017-07-28 2019-08-02 武汉船用机械有限责任公司 A kind of construction method of structure basis

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Granted publication date: 20151111

Effective date of abandoning: 20170531