CN204749195U - Syntropy twin -screw hot melt extrusion equipment - Google Patents
Syntropy twin -screw hot melt extrusion equipment Download PDFInfo
- Publication number
- CN204749195U CN204749195U CN201520448177.8U CN201520448177U CN204749195U CN 204749195 U CN204749195 U CN 204749195U CN 201520448177 U CN201520448177 U CN 201520448177U CN 204749195 U CN204749195 U CN 204749195U
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- CN
- China
- Prior art keywords
- threaded block
- extruder
- screw
- servo motor
- parallel dual
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
- B29C48/914—Cooling of flat articles, e.g. using specially adapted supporting means cooling drums
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a syntropy twin -screw hot melt extrusion equipment, including installing AC servo motor (4) on the equipment base in proper order, moment of torsion restriction coupler (19), gearbox (3) and extruder, gearbox (3) is connected to the output of AC servo motor (4), the extruder is connected to the output of gearbox (3), the extruder is syntropy double screw extruder, the pan feeding mouth top of extruder upper end is equipped with feeding machine (14), the discharge end of extruder has connected gradually press mold device (13), chill roll device (15) and an eager grain device (16), AC servo motor (4), feeding machine (14), press mold device (13), chill roll device (15), cut grain device (16) respectively through circuit connection control system, the utility model discloses an energy consumption, raw and other materials, process have been saved in the improvement of productivity, quality, precision and effect, also make processing, operation, control, use more simple and convenient.
Description
[technical field]
The utility model relates to extruder equipment technical field, specifically a kind of parallel dual-screw hot-melt extruded equipment.
[background technology]
Torching mark (hot-meltextrusion, HME) be a kind of process technology being applied to plastics and food at first, progressively apply to medicine as a kind of novel drug delivery techniques in recent years and prepare aspect, creatively engineering is combined with pharmacy and carry out drug delivery research.At present, the state such as American-European-Japanese at this input research on the one hand, for improving the dissolution rate of insoluble drug, thus preparing sustained-release preparation etc., finding that torching mark demonstrates unique advantage in above-mentioned energetically.According to statistics, existing tens kinds of drug use torching mark are produced and go on the market in the world at present, use torching mark to produce, can reach 15% in Europe at U.S.'s oral class medicine thing existing 20%.Although at home, hot-melt extruded application is still in the starting stage, also progressively paid close attention to, and medicinal hot-melt extruded equipment is the pharmaceutical equipment realizing this technology.And current existing medicinal hot-melt extruded equipment cannot provide desirable productive rate, quality, precision and effect.
[utility model content]
The purpose of this utility model is exactly will solve above-mentioned deficiency and provide a kind of parallel dual-screw hot-melt extruded equipment, achieve the raising of productive rate, quality, precision and effect, save energy consumption, raw material, operation, also make processing, operation, control, use easier, alleviate the control of environmental pollution.
Design a kind of parallel dual-screw hot-melt extruded equipment for achieving the above object, comprise pedestal 23, described pedestal 23 is provided with plant bottom case 1, described plant bottom case 1 is provided with AC servo motor 4 successively, moment of torsion restriction coupler 19, gearbox 3 and extruder, the output of described AC servo motor 4 connects gearbox 3 by moment of torsion restriction coupler 19, the output connecting extruder of described gearbox 3, described extruder is parallel dual-screw extruding machine, described extruder upper end is provided with feeding mouth, feeding machine 14 is provided with above described feeding mouth, the discharge end of described extruder is connected with film pressing device 13, the discharge end of described film pressing device 13 is connected with cooling roller device 15, the discharge end of described cooling roller device 15 connects pellet device 16, described AC servo motor 4, feeding machine 14, film pressing device 13, cooling roller device 15, pellet device 16 is respectively by the control system in connection master control cabinet 10.
Described parallel dual-screw extruding machine comprises threaded block assembly, screw shaft and barrel assembly 2, described barrel assembly 2 is installed on plant bottom case 1 by cartridge holder 6, described screw shaft is arranged in barrel assembly, described screw shaft is connected with the output of gearbox 3, described screw shaft is set with threaded block assembly.
Described threaded block assembly is combined by threaded block 1, threaded block 29, threaded block 3 24, threaded block 4 25, and described threaded block 1, threaded block 29 are delivery module, and described threaded block 3 24 is shear module, and described threaded block 4 25 is melting module.
Described barrel assembly 2 adopts cover-lifting type barrel, and the upper and lower of described cover-lifting type barrel is connected to electric heater unit and water-cooling apparatus, and described electric heater unit, water-cooling apparatus are respectively by the control system in connection master control cabinet 10.
The front side of described barrel assembly 2 is provided with multiple matched moulds toggle 11, and the rear side of described barrel assembly 2 is provided with terminal box 5 and distribution box assembly 21, and described barrel assembly 2 upper end is provided with vacuum subassembly 12, and described vacuum subassembly 12 connects vacuum system 22 by pipeline.
The front end face of described cooling roller device 15, pellet device 16 is respectively equipped with cooling roller device instrument board 17, pellet device instrument board 18, described cooling roller device instrument board 17, pellet device instrument board 18 are respectively by the control system in connection master control cabinet 10.
Described AC servo motor 4 and moment of torsion limit between coupler 19 and are provided with backing plate 7, and the rear side of described AC servo motor 4 is provided with termination box assembly 20.
The utility model compared with the existing technology, novel structure, simply, reasonable in design, by being disposed with AC servo motor, moment of torsion restriction coupler, gearbox and extruder, and extruder is designed to parallel dual-screw extruding machine, feeding machine is provided with above the feeding mouth of extruder upper end, the discharge end of extruder is disposed with film pressing device, cooling roller device and pellet device, achieve productive rate, quality, the raising of precision and effect, save energy consumption, raw material, operation, also processing is made, operation, control, use easier, alleviate the control of environmental pollution, and granulate compared to the true method of tradition, wet granulation, hot-melt extruded machine is used to realize continuous seepage, batch production relatively loaded down with trivial details before replacement, the utility model is without the need to solvent or water, and its Combination is better, even particle distribution, sustainable production, and production technology is flexible, in addition, the utility model improves bioavilability, reduces spillage of material, and without the need to drying, be easy to cleaning, and whole operating process is controlled online, operating data can be preserved, and operating procedure is simple, convenient, is worthy of popularization.
[accompanying drawing explanation]
Fig. 1 is Facad structure schematic diagram of the present utility model;
Fig. 2 is lateral inner structural representation of the present utility model;
Fig. 3 is top view of the present utility model;
Fig. 4 is the Facad structure schematic diagram of main control cabinet in the utility model;
Fig. 5 is the side structure schematic diagram of Fig. 4;
Fig. 6 is operation principle schematic diagram of the present utility model;
Fig. 7 is twin-screw rotation direction schematic diagram in the utility model;
Fig. 8 is twin-screw scheme of installation in the utility model;
Fig. 9 is that in the utility model, cover-lifting type barrel cools and the structural representation heated up and down;
Figure 10 is the structural representation of threaded block one in the utility model;
Figure 11 is the structural representation of threaded block two in the utility model;
Figure 12 is the structural representation of threaded block three in the utility model;
Figure 13 is the structural representation of threaded block four in the utility model;
In figure: 1, plant bottom case 2, barrel assembly 3, gearbox 4, AC servo motor 5, terminal box 6, cartridge holder 7, backing plate 8, threaded block 1, threaded block 2 10, main control cabinet 11, matched moulds toggle 12, vacuum subassembly 13, film pressing device 14, feeding machine 15, cooling roller device 16, pellet device 17, cooling roller device instrument board 18, pellet device instrument board 19, moment of torsion restriction coupler 20, termination box assembly 21, distribution box assembly 22, vacuum system 23, pedestal 24, threaded block 3 25, threaded block 4 26, cover-lifting type barrel top 27, cover-lifting type barrel bottom.
[detailed description of the invention]
Below in conjunction with accompanying drawing, following further illustrating is done to the utility model:
As shown in drawings, the utility model comprises: pedestal 23, pedestal 23 is provided with plant bottom case 1, plant bottom case 1 is provided with AC servo motor 4 successively, moment of torsion restriction coupler 19, gearbox 3 and extruder, the output of AC servo motor 4 connects gearbox 3 by moment of torsion restriction coupler 19, the output connecting extruder of gearbox 3, extruder is parallel dual-screw extruding machine, extruder upper end is provided with feeding mouth, feeding machine 14 is provided with above feeding mouth, the discharge end of extruder is connected with film pressing device 13, the discharge end of film pressing device 13 is connected with cooling roller device 15, the discharge end of cooling roller device 15 connects pellet device 16, AC servo motor 4, feeding machine 14, film pressing device 13, cooling roller device 15, pellet device 16 is respectively by the control system in connection master control cabinet 10.
In the utility model, parallel dual-screw extruding machine comprises threaded block assembly, screw shaft and barrel assembly 2, barrel assembly 2 is installed on plant bottom case 1 by cartridge holder 6, screw shaft is arranged in barrel assembly, screw shaft is connected with the output of gearbox 3, screw shaft is set with threaded block assembly.Wherein, threaded block assembly is combined according to concrete material characteristic and processing needs by threaded block 1, threaded block 29, threaded block 3 24, threaded block 4 25, its structure is respectively as shown in accompanying drawing 10 to accompanying drawing 13, wherein, threaded block 1, threaded block 29 are delivery module, threaded block one is for common material transmission, threaded block two is for special material transmission, threaded block 3 24 is shear module, threaded block three is for improving the shearing force of material, threaded block 4 25 is melting module, and threaded block four is for making material high-efficiency melting.Namely, the screw rod of this parallel dual-screw medicine hot melt extruder adopts the design of threaded block modularized combination type, different threaded blocks has different specific functions, the processing section of parallel dual-screw extruding machine can be divided into material delivery section, hot melt section, mixing section, exhaust section and extrudate transportation section five part according to function difference, first be material delivery section, for transmitting and compressed material; Hot melt section makes the abundant melting of material; Mixing section carries out the mixing of dispersed mixed distribution, makes material fully be sheared and mix; Exhaust section can add the impurity and aqueous vapor discharge that produce man-hour; Extrudate transportation section realizes output and the shaping of extrudate.
In the utility model, barrel assembly adopts cover-lifting type barrel, as shown in Figure 9, cover-lifting type barrel top and the bottom (i.e. cover-lifting type barrel top 26 and cover-lifting type barrel bottom 27) are connected to electric heater unit and water-cooling apparatus, and electric heater unit, water-cooling apparatus are respectively by the control system in connection master control cabinet.This design makes more convenient to operate, and be also convenient to dismounting and cleaning, whole processing district of extruding can be divided into 8 sections, and adopt sectional temperature to control, realize accurately controlling separately each processing zone temperatures, adjacent two zone temperatures differences can reach 50 DEG C.This equipment has the design of heating and cooling at two parts up and down of clamshell design, adopt electrical heating, water cooling respectively, the each processing section of cooling water pipe parallel connection access, efficiency and the effect of experimental facilities cooling can be improved, and can realize in the design of cover-lifting type cooling up and down simultaneously, thus the accurate control to processing temperature, avoid material due to the too high carbonization in barrel of temperature in time.
In the utility model, the front side of barrel assembly 2 is provided with multiple matched moulds toggle 11, and the rear side of barrel assembly 2 is provided with terminal box 5 and distribution box assembly 21, and barrel assembly 2 upper end is provided with vacuum subassembly 12, and vacuum subassembly 12 connects vacuum system 22 by pipeline.The front end face of cooling roller device 15, pellet device 16 is respectively equipped with cooling roller device instrument board 17, pellet device instrument board 18, cooling roller device instrument board 17, pellet device instrument board 18 are respectively by the control system in connection master control cabinet 10.AC servo motor 4 and moment of torsion limit between coupler 19 and are provided with backing plate 7, and the rear side of AC servo motor 4 is provided with termination box assembly 20.
Parallel dual-screw hot-melt extruded equipment described in the utility model is a pharmaceutical equipment of the research and development for torching mark (hot-meltextrusiontechnique, HME).HME is the process for preparing medicine by being applied to the aspects such as insoluble drug solubilising, slowly-releasing, taste masking to the shearing of material and mixing.This parallel dual-screw hot-melt extruded equipment can meet and torching mark applied to medicine preparation, with realize improving insoluble drug dissolution rate, medicine biological activity and availability are provided, prepare odor mask and prepare the application such as sustained-release preparation.
As shown in Figure 6, the general principle of this parallel dual-screw medicinal hot-melt extruded machine arranges multiple unit operations continuously in an axial space, multi-component masses particle diameter in via the process in this space is constantly reduced, the symmetry of simultaneously carrying out locus to each other exchanges and infiltration, finally reach the mixing of molecular level, in exit by nib to its figuration, according to the difference of die orifice shape, extrudate only needs further cutting, just can obtain the formulations such as tablet, film, granule and implant.It, primarily of three part compositions, is feeding respectively, extrudes and downstream corollary equipment.
Wherein, feeding part is mixed with one or more auxiliary materials by raw material, then be fed in extruder by mixed material, feeding machine generally has volume type and weight-loss type feeding machine two kinds, specifically should select according to concrete material characteristic and output demand.Extruding zone is parallel dual-screw medicine hot melt extruder core processing section, the screw-rod structure adopted is parallel dual-screw structure, as shown in accompanying drawing 7 and accompanying drawing 8, show structure and the rotation direction of screw rod, outer screw diameter and the ratio of screw inner diameter are the diameter ratio of screw rod, also compression ratio is claimed, it is the important parameter weighing threaded rod shear shear force and shear rate, equipment configuration has the screw rod of different-diameter ratio (as diameter ratio is respectively 1.27,1.42,1.55,1.71), can meet the demand of research and development institution's needs to the research of multiple different material.The utility model adopts Co rotating Twin Screw Extrusion technology, instead of singe screw or conical double-screw are because Co rotating Twin Screw Extrusion ensure that the high shear force of screw rod to material, material viscosity under the effect of high shear force declines, and temperature raises, and obtains abundant melting.Compared with single screw extrusion machine, the procedure regulation of this twin screw hot melt extruder becomes more meticulous more, and mixed effect better can greatly improve product quality and production efficiency.
Maximum drive power of the present utility model is 1.5kw, and maximum screw speed is 900rpm, and moment of torsion is maximum reaches 7.5Nm, and output is 500g-2kg/h.This equipment operating can realize omnidistance PLC on-line monitoring (PAT), by PLC programmed process, equipment can realize automatic control, all process technology capable setting parameters are also presented in man-machine interface, anyone operates at any time on equipment all can record, all record data can download in PC from equipment, and its electronic data record meets 21CFRpart11.
This equipment can provide a complete set of GMP, cGMP authentication document.GMP is the management that a kind of special emphasis implements in process of production to food and medicine safe and sanitary, provides the basic norm of pharmaceutical production and quality management, and pharmaceutical production must meet the requirement of GMP, and drug quality must meet statutory standards.The medicine hot melt extrusion equipment of company can provide and detect omnibearing authentication document from producing to, guarantees that the quality of final medicine meets the requirement of regulation.Contact material parts steel used are all medical rank stainless steel SSX15TN.
The utility model technology is mainly used in: (1) insoluble drug solubilising is applied, and as gram force sesame (Ritonavir)-AIDS virus, can reduce administration frequency, improve soft gel stability, FDA ratifies fast traffic lane, nifedipine; (2) slowly-releasing application, as the melbine for diabetes, and for analgesic paracetamol; (3) taste masking application, as brufen.
The utility model is not by the restriction of above-mentioned embodiment; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (7)
1. a parallel dual-screw hot-melt extruded equipment, it is characterized in that: comprise pedestal (23), described pedestal (23) is provided with plant bottom case (1), described plant bottom case (1) is provided with successively AC servo motor (4), moment of torsion restriction coupler (19), gearbox (3) and extruder, the output of described AC servo motor (4) limits coupler (19) by moment of torsion and connects gearbox (3), the output connecting extruder of described gearbox (3), described extruder is parallel dual-screw extruding machine, described extruder upper end is provided with feeding mouth, feeding machine (14) is provided with above described feeding mouth, the discharge end of described extruder is connected with film pressing device (13), the discharge end of described film pressing device (13) is connected with cooling roller device (15), the discharge end of described cooling roller device (15) connects pellet device (16), described AC servo motor (4), feeding machine (14), film pressing device (13), cooling roller device (15), pellet device (16) is respectively by the control system in connection master control cabinet (10).
2. parallel dual-screw hot-melt extruded equipment as claimed in claim 1, it is characterized in that: described parallel dual-screw extruding machine comprises threaded block assembly, screw shaft and barrel assembly (2), described barrel assembly (2) is installed on plant bottom case (1) by cartridge holder (6), described screw shaft is arranged in barrel assembly, described screw shaft is connected with the output of gearbox (3), described screw shaft is set with threaded block assembly.
3. parallel dual-screw hot-melt extruded equipment as claimed in claim 2, it is characterized in that: described threaded block assembly is combined by threaded block one (8), threaded block two (9), threaded block three (24), threaded block four (25), described threaded block one (8), threaded block two (9) are delivery module, described threaded block three (24) is shear module, and described threaded block four (25) is melting module.
4. parallel dual-screw hot-melt extruded equipment as claimed in claim 2 or claim 3, it is characterized in that: described barrel assembly (2) adopts cover-lifting type barrel, the upper and lower of described cover-lifting type barrel is connected to electric heater unit and water-cooling apparatus, and described electric heater unit, water-cooling apparatus are respectively by the control system in connection master control cabinet (10).
5. parallel dual-screw hot-melt extruded equipment as claimed in claim 4, it is characterized in that: the front side of described barrel assembly (2) is provided with multiple matched moulds toggle (11), the rear side of described barrel assembly (2) is provided with terminal box (5) and distribution box assembly (21), described barrel assembly (2) upper end is provided with vacuum subassembly (12), and described vacuum subassembly (12) connects vacuum system (22) by pipeline.
6. parallel dual-screw hot-melt extruded equipment as claimed in claim 5, it is characterized in that: the front end face of described cooling roller device (15), pellet device (16) is respectively equipped with cooling roller device instrument board (17), pellet device instrument board (18), described cooling roller device instrument board (17), pellet device instrument board (18) are respectively by the control system in connection master control cabinet (10).
7. parallel dual-screw hot-melt extruded equipment as claimed in claim 6, it is characterized in that: described AC servo motor (4) and moment of torsion limit between coupler (19) and be provided with backing plate (7), the rear side of described AC servo motor (4) is provided with termination box assembly (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520448177.8U CN204749195U (en) | 2015-06-26 | 2015-06-26 | Syntropy twin -screw hot melt extrusion equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520448177.8U CN204749195U (en) | 2015-06-26 | 2015-06-26 | Syntropy twin -screw hot melt extrusion equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204749195U true CN204749195U (en) | 2015-11-11 |
Family
ID=54463946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520448177.8U Expired - Fee Related CN204749195U (en) | 2015-06-26 | 2015-06-26 | Syntropy twin -screw hot melt extrusion equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204749195U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972632A (en) * | 2015-06-26 | 2015-10-14 | 上海元生新材料科技有限公司 | Co-rotating twin screw medicinal hot-melt extrusion equipment |
-
2015
- 2015-06-26 CN CN201520448177.8U patent/CN204749195U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972632A (en) * | 2015-06-26 | 2015-10-14 | 上海元生新材料科技有限公司 | Co-rotating twin screw medicinal hot-melt extrusion equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20170626 |