CN204748474U - Car base bearing automatic assembly frock - Google Patents
Car base bearing automatic assembly frock Download PDFInfo
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- CN204748474U CN204748474U CN201520419347.XU CN201520419347U CN204748474U CN 204748474 U CN204748474 U CN 204748474U CN 201520419347 U CN201520419347 U CN 201520419347U CN 204748474 U CN204748474 U CN 204748474U
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Abstract
本实用新型涉及一种汽车基座轴承自动装配工装,包括固定板、基座固定座、电源转换器、气缸、塑料轴套、电源和电源控制器按钮;所述基座固定座与电源转换器相对固定设置在固定板上;所述基座固定座一端设有U型槽;所述U型槽一端设有气缸;所述气缸的转轴上设有塑料轴套;所述气缸的转轴中心与U型槽的中心位于同一水平线上;所述基座固定板一侧设有电源控制器按钮;所述电源控制器按钮与电源相连;所述电源转换器与电源相连,本实用新型的汽车基座轴承自动装配工装,结构简单,操作省力方便,可以通过调节气压控制气缸冲击力,使基座轴承一步安装到位,保证装配质量一致性,同时气缸动作快,作业效率高,有利于产能提升,降低了员工劳动强度。
The utility model relates to an automatic assembling tool for an automobile base bearing, which comprises a fixing plate, a base fixing seat, a power converter, a cylinder, a plastic bushing, a power supply and a power controller button; the base fixing seat and the power converter Relatively fixed on the fixed plate; one end of the base fixing seat is provided with a U-shaped groove; one end of the U-shaped groove is provided with a cylinder; the rotating shaft of the cylinder is provided with a plastic sleeve; the center of the rotating shaft of the cylinder and The center of the U-shaped groove is located on the same horizontal line; one side of the base fixing plate is provided with a power controller button; the power controller button is connected with the power supply; The seat bearing automatic assembly tooling has a simple structure and is labor-saving and convenient to operate. The impact force of the cylinder can be controlled by adjusting the air pressure, so that the base bearing can be installed in place in one step, ensuring the consistency of assembly quality. Reduced labor intensity of employees.
Description
技术领域 technical field
本实用新型涉及一种装配工装,尤其涉及一种用于汽车基座轴承的自动装配工装。 The utility model relates to an assembling tool, in particular to an automatic assembling tool used for an automobile base bearing.
背景技术 Background technique
现有的基座轴承装配采用人工手动,敲击定位的装配模式,即作业员手拿圆棒型塑料轴承,放入基座,传动块等部件孔后,用木槌敲击轴承尾部,使轴承通过基座,传动块部件孔,穿出对面孔后,轴承头部台阶卡住基座边孔的安装方式,这样的安装方式加工速度慢,敲击不均匀,轴承损坏或卡不到位,不能保证品质和产量,同时提高了工人的劳动强度,无法满足批量化的加工需求。 The existing pedestal bearing assembly adopts manual, knocking and positioning assembly mode, that is, the operator takes a round rod-shaped plastic bearing, puts it into the holes of the base, transmission block and other components, and then taps the tail of the bearing with a mallet, so that The bearing passes through the hole of the base and the transmission block, and after passing through the opposite hole, the step of the bearing head is stuck in the side hole of the base. This installation method has slow processing speed, uneven knocking, and the bearing is damaged or stuck in place. The quality and output cannot be guaranteed, and the labor intensity of workers is increased at the same time, which cannot meet the processing needs of batches.
实用新型内容 Utility model content
本实用新型目的是为了克服现有技术的不足而提供一种操作简单省力,装配效率高,装配品质好,能自动化完成对汽车基座轴承装配的汽车基座轴承自动装配工装。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic assembly tool for automobile base bearings which is simple in operation, labor-saving, high in assembly efficiency, good in assembly quality, and capable of automatically completing the assembly of automobile base bearings.
为达到上述目的,本实用新型采用的技术方案是:一种汽车基座轴承自动装配工装,包括固定板、基座固定座、电源转换器、气缸、塑料轴套、电源和电源控制器按钮;所述基座固定座与电源转换器相对固定设置在固定板上;所述基座固定座一端设有U型槽;所述U型槽一端设有气缸;所述气缸的转轴上设有塑料轴套;所述气缸的转轴中心与U型槽的中心位于同一水平线上;所述基座固定板一侧设有电源控制器按钮;所述电源控制器按钮与电源相连;所述电源转换器与电源相连。 In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic assembly tool for the automobile base bearing, including a fixing plate, a base fixing seat, a power converter, a cylinder, a plastic bushing, a power supply and a power controller button; The base fixing seat and the power converter are relatively fixed on the fixing plate; one end of the base fixing seat is provided with a U-shaped groove; one end of the U-shaped groove is provided with a cylinder; the rotating shaft of the cylinder is provided with a plastic Axle sleeve; the center of the rotating shaft of the cylinder and the center of the U-shaped groove are located on the same horizontal line; one side of the base fixing plate is provided with a power controller button; the power controller button is connected to the power supply; the power converter Connect to power supply.
优选的,所述固定板和基座固定座的材质为铝合金。 Preferably, the material of the fixing plate and the base fixing seat is aluminum alloy.
优选的,所述气缸为电磁气缸。 Preferably, the cylinder is an electromagnetic cylinder.
优选的,所述固定板与基座固定座之间通过螺丝相连。 Preferably, the fixing plate is connected with the base fixing seat through screws.
由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:
本实用新型方案的汽车基座轴承自动装配工装,其结构简单,操作省力方便,可以通过调节气压控制气缸冲击力,使汽车基座的轴承一步安装到位,保证装配质量一致性,同时气缸动作快,作业效率高,有利于产能提升,降低了员工劳动强度,满足了实际的装配需求。 The automatic assembly tooling of the automobile base bearing according to the utility model has a simple structure, labor-saving and convenient operation, and the impact force of the cylinder can be controlled by adjusting the air pressure, so that the bearing of the automobile base can be installed in place in one step, ensuring the consistency of assembly quality, and at the same time, the cylinder moves quickly. , high operating efficiency, which is conducive to the increase of production capacity, reduces the labor intensity of employees, and meets the actual assembly needs.
附图说明 Description of drawings
下面结合附图对本实用新型技术方案作进一步说明: Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
附图1为本实用新型汽车基座轴承自动装配工装的结构示意图; Accompanying drawing 1 is the structural representation of the utility model automobile base bearing automatic assembly tool;
其中:1、固定板;2、基座固定座;3、电源转换器;4、气缸;5、塑料轴套;6、电源控制器按钮;7、U型槽。 Among them: 1. Fixed plate; 2. Base fixed seat; 3. Power converter; 4. Cylinder; 5. Plastic bushing; 6. Power controller button; 7. U-shaped groove.
具体实施方式 Detailed ways
下面结合附图及具体实施例对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如附图1所示的本实用新型所述的一种汽车基座轴承自动装配工装,包括固定板1、基座固定座2、电源转换器3、气缸4、塑料轴套5、电源(图中未示出)和电源控制器按钮6;所述基座固定座2与电源转换器3相对固定设置在固定板1上;所述基座固定座2一端设有U型槽7;所述U型槽7一端设有气缸4;所述气缸4的转轴上设有塑料轴套5;所述气缸4的转轴中心与U型槽7的中心位于同一水平线上;所述基座固定板2一侧设有电源控制器按钮6;所述电源控制器按钮6与电源相连;所述电源转换器3与电源相连;所述固定板1和基座固定座2的材质为铝合金;所述气缸4为电磁气缸;所述固定板1与基座固定座2之间通过螺丝相连。 A kind of automobile base bearing automatic assembly tool described in the utility model as shown in accompanying drawing 1, comprises fixed plate 1, base holder 2, power converter 3, cylinder 4, plastic bushing 5, power supply (Fig. not shown) and the power controller button 6; the base holder 2 is relatively fixedly arranged on the fixed plate 1 with the power converter 3; one end of the base holder 2 is provided with a U-shaped groove 7; One end of the U-shaped groove 7 is provided with a cylinder 4; the rotating shaft of the cylinder 4 is provided with a plastic bushing 5; the center of the rotating shaft of the cylinder 4 and the center of the U-shaped groove 7 are located on the same horizontal line; the base fixing plate 2 One side is provided with a power controller button 6; the power controller button 6 is connected to the power supply; the power converter 3 is connected to the power supply; the material of the fixing plate 1 and the base holder 2 is aluminum alloy; The cylinder 4 is an electromagnetic cylinder; the fixing plate 1 and the base fixing seat 2 are connected by screws.
如附图1所示的本实用新型所述的一种汽车基座轴承自动装配工装,在固定板的靠右边位置通过螺丝固定好基座固定座,基座固定座靠产品轴承装配孔位置开有U型槽,在固定板左边靠下位置安装好电源转换器,电源转换器可以把电压从220V转换为24V,保证安全作业,然后连接好电源和电源控制器按钮,在基座固定座的靠左上方,以U型槽的中心为气缸转轴中心的基准点定位安装固定好气缸,在气缸的转轴上装好塑料轴套,塑料轴套端面大于基座轴承的尾部断面,连接好电源和电源线,作业员在基座及传动块孔中放上塑料轴承,把放好部件与塑料轴承的基座放进基座固定座中,按下电源控制器按钮,电磁阀电源接通,电磁阀动作,气路打开,气缸充气运行,产生冲击动作,气缸的转轴上的塑料轴套冲压基座轴承尾部断面,使基座轴承穿过零部件孔到基座另一端孔穿出,至轴承到装配位,固定牢固,最后作业员循环作业即可。 As shown in the accompanying drawing 1, a kind of automatic assembly tooling of the automobile base bearing according to the utility model, the base fixing seat is fixed by screws at the position on the right side of the fixing plate, and the base fixing seat is opened by the position of the bearing assembly hole of the product. There is a U-shaped groove. Install the power converter on the lower left side of the fixing plate. The power converter can convert the voltage from 220V to 24V to ensure safe operation. Then connect the power supply and the power controller button. On the upper left, locate and fix the cylinder with the center of the U-shaped groove as the reference point of the center of the cylinder shaft, install a plastic bushing on the shaft of the cylinder, the end face of the plastic bushing is larger than the tail section of the base bearing, and connect the power supply and the power supply The operator puts plastic bearings in the holes of the base and the transmission block, puts the base with the components and plastic bearings into the base fixing seat, presses the power controller button, the solenoid valve is powered on, and the solenoid valve Action, the air circuit is opened, the cylinder is inflated and running, and an impact action is generated. The plastic bushing on the rotating shaft of the cylinder stamps the tail section of the base bearing, so that the base bearing passes through the component hole to the other end hole of the base, and reaches the bearing. The assembly position is fixed firmly, and finally the operator can cycle.
本实用新型的汽车基座轴承自动装配工装,其结构简单,操作省力方便,可以通过调节气压控制气缸冲击力,使汽车基座轴承一步安装到位,保证装配质量一致性,同时气缸动作快,作业效率高,有利于产能提升,降低了员工劳动强度,满足了实际的装配需求。 The automatic assembly tooling of the automobile base bearing of the utility model has simple structure, labor-saving and convenient operation, and can control the impact force of the cylinder by adjusting the air pressure, so that the automobile base bearing can be installed in place in one step, ensuring the consistency of assembly quality, and at the same time, the cylinder moves quickly and the operation is easy. The high efficiency is conducive to the increase of production capacity, reduces the labor intensity of employees, and meets the actual assembly needs.
以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。 The above are only specific application examples of the utility model, and do not constitute any limitation to the protection scope of the utility model. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520419347.XU CN204748474U (en) | 2015-06-17 | 2015-06-17 | Car base bearing automatic assembly frock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520419347.XU CN204748474U (en) | 2015-06-17 | 2015-06-17 | Car base bearing automatic assembly frock |
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| Publication Number | Publication Date |
|---|---|
| CN204748474U true CN204748474U (en) | 2015-11-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520419347.XU Expired - Fee Related CN204748474U (en) | 2015-06-17 | 2015-06-17 | Car base bearing automatic assembly frock |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751151A (en) * | 2016-05-10 | 2016-07-13 | 苏州道众机械制造有限公司 | Automatic positioning and pressing mechanism of short axes |
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2015
- 2015-06-17 CN CN201520419347.XU patent/CN204748474U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751151A (en) * | 2016-05-10 | 2016-07-13 | 苏州道众机械制造有限公司 | Automatic positioning and pressing mechanism of short axes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180119 Address after: Wuzhong District Mudu town Yao Feng Road Suzhou 215101 Jiangsu province No. 72 Patentee after: SUZHOU HUAYISHENG AUTO PARTS CO.,LTD. Address before: Wuzhong District Mu Du Zhen Yao Feng Suzhou West Road, Suzhou City, Jiangsu Province, No. 72 215101 Patentee before: SUZHOU HUAYI PLASTIC CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |