CN204748028U - Tubular product preliminary treatment workstation - Google Patents
Tubular product preliminary treatment workstation Download PDFInfo
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- CN204748028U CN204748028U CN201520237082.1U CN201520237082U CN204748028U CN 204748028 U CN204748028 U CN 204748028U CN 201520237082 U CN201520237082 U CN 201520237082U CN 204748028 U CN204748028 U CN 204748028U
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- transmission mechanism
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- work station
- dust collector
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Abstract
The utility model provides a tubular product preliminary treatment workstation, including a transmission device, charging equipment, transmission group, cutting equipment, groove equipment, throwing optical equipment, clean -up equipment, finished product workbin, finished product haulage equipment, regulator cubicle and operation panel. The utility model has the advantages of simple and compact structure, area is little, realize the perfect matching of each equipment, improve work efficiency, the commonality is strong, and is applicable in the processing of not unidimensional pipe fitting.
Description
Technical field
The utility model relates to tubular object extruding technical field, specifically a kind of tubing pretreatment work station.
Background technology
In tubular object extruding system, need to adopt various processing equipment, as transmission equipment, Pipe Cutting equipment, groove equipment, grinding apparatus and cleaning equipment etc., each equipment forms flow production line, the need of work of each equipment is worked in coordination, and just can make full use of, enhance productivity.And if each equipment needs independent manually or automatically controlling, be then difficult to the perfect cooperation realizing each equipment.
Therefore, in tubular object extruding system, need the system each equipment being coordinated the unified control for a set of entirety, to realize controlling conveniently, floor space is little, and operation is smooth and easy, and efficiency is high, the object of highly versatile.
Utility model content
The utility model proposes a kind of tubing pretreatment work station, realize each equipment perfect matching, increase work efficiency.
The technical solution of the utility model is achieved in that
A kind of tubing pretreatment work station, comprises the first transmission mechanism and the second transmission mechanism that arrange in turn; The side of described first transmission mechanism is provided with charging equipment;
The side of described second transmission mechanism is disposed with the 3rd transmission mechanism, the 4th transmission mechanism, the 5th transmission mechanism, the 6th transmission mechanism and the 7th transmission mechanism side by side; Described second transmission mechanism, the 3rd transmission mechanism, the 4th transmission mechanism, the 5th transmission mechanism, the 6th transmission mechanism and the 7th transmission mechanism form transmission group;
Cutting equipment is provided with between described first transmission mechanism and the second transmission mechanism;
The side that described transmission group is provided with described cutting equipment is provided with the first groove equipment and the first polissoir, and described first groove equipment is positioned at the termination of described 4th transmission mechanism, and described first polissoir is positioned at the termination of described 6th transmission mechanism;
A termination of described 3rd transmission mechanism is provided with the second groove equipment, and described second groove equipment and described first groove equipment divide the both sides occuping described transmission group;
A termination of described 5th transmission mechanism is provided with the second polissoir, and described second polissoir and described first polissoir divide the both sides occuping described transmission group;
The two ends of described 7th transmission mechanism are respectively arranged with cleaning equipment;
The side of described 7th transmission mechanism is provided with finished product hopper and finished product haulage equipment;
The side of described transmission group is provided with regulator cubicle and operating desk.
Further, also dust exhausting equipment is comprised.
Further, described first transmission mechanism side is provided with clout collection box and magnetic crane.
Further, described charging equipment is lifting feeding platform.
Further, described finished product haulage equipment comprises railcar and is arranged at the transfer robot in described railcar.
Further, described cleaning equipment comprises the first cleaning system and the second cleaning system; Described first cleaning system and the second cleaning system respectively comprise a set of dust clarifier, whirlwind preprocessor and the dust shield that are connected successively;
Described dust shield is connected to the entrance of whirlwind preprocessor by pipeline, and the outlet of whirlwind preprocessor is connected to the air inlet of dust clarifier by pipeline;
Described first cleaning system and the second cleaning system is each supportingly has one group of pipe fitting bracing frame;
Described dust shield is stepped dust shield, and the tail end from the openend of dust shield to dust shield is the circular step that radius reduces successively.
Further, described pipe fitting bracing frame comprises two support bars, and each supporting bar top has a pipe fitting fixing hole, and the pipe fitting fixing hole of two support bars is coaxial.
Further, described dust clarifier comprises housing, and described housing is provided with air inlet and air outlet; Be provided with dust arrester in described housing, described dust arrester connects air exhauster, and the output of described air exhauster is connected with air outlet; Described dust arrester comprises electric dust collector and bag-type dust collector, described electric dust collector is positioned at the upper end of bag-type dust collector, first valve is set between described electric dust collector and air exhauster, the second valve is set between described electric dust collector and bag-type dust collector.
Further, the housing parts corresponding to described air exhauster arranges Sound-proof material layer.
Further, described bag-type dust collector is provided with four bag-type dust rooms be independently separated by; Described electric dust collector is provided with two electric precipitation rooms be independently separated by.
The beneficial effects of the utility model are:
1, the utility model structure is simple, compact, and floor space is little;
2, realize each equipment perfect matching, increase work efficiency;
4, highly versatile, is applicable to the pipe fitting processing of different size.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the utility model cleaning equipment embodiment;
Fig. 2 is the structural representation of a stepped dust shield embodiment;
Fig. 3 is the structural representation of a dust clarifier embodiment;
Fig. 4 is the structural representation of the utility model embodiment.
In figure:
1, the first cleaning system; 2, the second cleaning system; 3, dust clarifier; 4, whirlwind preprocessor; 5, dust shield; 6, support bar; 7, circular step; 8, housing; 9, air inlet; 10, air outlet; 11, air exhauster; 12, electric dust collector; 13, bag-type dust collector; 14, the first valve; 15, the second valve; 16, Sound-proof material layer; 17, pipe fitting; 18, the first transmission mechanism; 19, the second transmission mechanism; 20, charging equipment; 21, the 3rd transmission mechanism; 22, the 4th transmission mechanism; 23, the 5th transmission mechanism; 24, the 6th transmission mechanism; 25, the 7th transmission mechanism; 26, cutting equipment; 27, the first groove equipment; 28, the first polissoir; 29, the second groove equipment; 30, the second polissoir; 31, cleaning equipment; 32, finished product hopper; 33, railcar; 34, transfer robot; 35, regulator cubicle; 36, operating desk; 37, dust exhausting equipment; 38, clout collection box; 39, magnetic crane.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 4, the tubing pretreatment work station in the present embodiment, the side comprising the first transmission mechanism 18 and the second transmission mechanism 19, first transmission mechanism 18 arranged in turn is provided with charging equipment 20, and in the present embodiment, charging equipment 20 is lifting feeding platform.
The 3rd transmission mechanism 21, the 4th transmission mechanism 22, the 5th transmission mechanism 23, the 6th transmission mechanism 24 and the 7th transmission mechanism 25 is disposed with side by side in the side of the second transmission mechanism 19.Wherein, the second transmission mechanism 19, the 3rd transmission mechanism 21, the 4th transmission mechanism 22, the 5th transmission mechanism 23, the 6th transmission mechanism 24 and the 7th transmission mechanism 25 form transmission group.
Between the first transmission mechanism 18 and the second transmission mechanism 19, be provided with cutting equipment 26, in the present embodiment, cutting equipment 26 adopts high speed circular saw.
The side being provided with cutting equipment 26 in transmission group is provided with the first groove equipment 27 and the first polissoir 28, and wherein, the first groove equipment 27 is positioned at the termination of the 4th transmission mechanism 22, and the first polissoir 28 is positioned at the termination of the 6th transmission mechanism 24.
The both sides that the second groove equipment 29, second groove equipment 29 and the first groove equipment 27 points occupy transmission group are provided with in a termination of the 3rd transmission mechanism 21.
The both sides that the second polissoir 30, second polissoir 30 and the first polissoir 28 points occupy transmission group are provided with in a termination of the 5th transmission mechanism 23.
The two ends of the 7th transmission mechanism 25 are respectively arranged with cleaning equipment 31.
The side of the 7th transmission mechanism 25 is provided with finished product hopper 32 and finished product haulage equipment, and in the present embodiment, finished product haulage equipment comprises railcar 33 and is arranged at the transfer robot 34 in railcar 33.In the present embodiment, transfer robot 34 adopts the KR360-3 robot of German KUKA.
Regulator cubicle 35 and operating desk 36 is provided with in the side of transmission group.
In the present embodiment, also comprise dust exhausting equipment 37, be positioned at the side of the first transmission mechanism 18 and transmission group, can site clearing produce dust scrap etc.
First transmission mechanism 18 side is provided with clout collection box 38 and magnetic crane 39.
The present embodiment course of work is as follows:
1, part material loading: the part of the last process relevant with this work station and logistics mode need meet the demand of this work station.After shot-peening blanking, directly tubing (not allowing to be with hopper) is transported to this work station by AGV, different according to processing tubing specification, need to divide six transports in order.Wherein: φ 73 × 11 (4 fortune once), φ 114 × 6.5 (2 fortune once), φ 121 × 14 (4 fortune once), last compliant transport is (94 pieces points of three transports, 30,32,32) of φ 89 × 13.
2, work station is started: after operator is errorless to work station various equipment current state, raw material inspection, start button is pressed at place at operating desk 36, starts work station, starts working.
Illustrate: groove equipment, polissoir, cleaning equipment must be corresponding with the specifications of raw materials that will process with transmission mechanism current state; If not corresponding, need automatic adjustment equipment and transmission mechanism to make it corresponding, groove equipment needs human assistance to change corresponding cutters.
3, cut off processing: agreement tubing charging equipment 20 and the first transmission mechanism 18 passed over, carry out end portion treatment, Cutting Length 10mm, ensure that end face is concordant; Then carry out tubing fixed length cutting by cutting equipment 26, the finished product cut is delivered to the 3rd transmission mechanism 21 by the second transmission mechanism 19 and carries out retaining wall on slope; As long as clout length is greater than required finished product length, just continue cutting; When clout length is less than or equal to required finished product length, cutting stops, and residue tubing sends into clout collection box 38 by magnetic crane 39.
Tubing cutting accuracy=required finished product pipe length ± 0.3 millimeter.
4, retaining wall on slope: processed by agreement groove type by the tubing passed over from last process (cutting off processing), process one end groove, then sends into next transmission mechanism processing other end groove; Next process is delivered to after two ends groove all processes.
5, polishing: the tubing passed over from last process (retaining wall on slope) is carried out polishing, process one end cylindrical (polishing length 50mm), then next transmission mechanism is sent to, processing other end cylindrical (polishing length 50mm); Next process is delivered to after two ends cylindrical all processes.
6, blanking is cleared up: the tubing passed over from last process (polishing) is carried out clearing up and processing, with cleaning equipment 31 suction pipe material one side end face, is then delivered to the 7th transmission mechanism 25 other end, with cleaning equipment 31 suction pipe material opposite side end face; If finished product pipe length is less than 4 meters, only clear up in tubing side; All complete in the processing of this work station after cleaning process, adopt transfer robot 34 to carry out blanking piling, finished product is encased in and specifies finished product hopper 32.
As shown in Figure 1, the cleaning equipment 31 in the present embodiment, comprise the first cleaning system 1 and the second cleaning system 2, two group system with the use of; First cleaning system 1 and the second cleaning system 2 respectively comprise a set of dust clarifier 3, whirlwind preprocessor 4 and the dust shield 5 that are connected successively.
Wherein, dust shield 5 is connected to the entrance of whirlwind preprocessor 4 by pipeline, and the outlet of whirlwind preprocessor 4 is connected to the air inlet 9 of dust clarifier 3 by pipeline.Whirlwind preprocessor 4 was set before dust clarifier 3, in advance dust is processed, to extend the service life of clarifier inner filter core and good pick-up performance.
First cleaning system 1 and the second cleaning system 2 is each supportingly has one group of pipe fitting bracing frame.In the present embodiment, each pipe fitting bracing frame comprises two support bars 6, and each support bar 6 top has a pipe fitting fixing hole, and the pipe fitting fixing hole of two support bars 6 is coaxial, and pipe fitting 17 to be processed is located in the pipe fitting fixing hole of two support bars 6.
As shown in Figure 2, in the present embodiment, dust shield 5 is stepped dust shield, and the tail end from the openend of dust shield 5 to dust shield 5 is the circular step 7 that radius reduces successively.When processing different-diameter pipe fitting 17, as long as pipe fitting 17 is coaxial with dust shield 5, just pipe fitting 17 can be plugged in certain applicable circular step 7, to carry out dust suction cleaning.
As shown in Figure 3, the dust clarifier 3 adopted in the present embodiment comprises housing 8, and housing 8 is provided with air inlet 9 and air outlet 10; In housing 8, be provided with dust arrester, wherein, dust arrester connects air exhauster 11, and the output of air exhauster 11 is connected with air outlet 10.
In the present embodiment, dust arrester comprises electric dust collector 12 and bag-type dust collector 13, electric dust collector 12 is positioned at the upper end of bag-type dust collector 13, arranges the first valve 14 between electric dust collector 12 and air exhauster 11, arranges the second valve 15 between electric dust collector 12 and bag-type dust collector 13.
In the present embodiment, housing 8 part corresponding to air exhauster 11 arranges Sound-proof material layer 16, with noise decrease, improves personnel's comfortableness of production environment.
In the present embodiment, bag-type dust collector 13 is provided with four bag-type dust rooms be independently separated by.Electric dust collector 12 is provided with two electric precipitation rooms be independently separated by.Replaceable wherein any one dirt pocket, changes flexibly, reduces costs.
This dust clarifier 3 filtering accuracy is higher, and more durable than conventional bag rate, filter area also improves greatly, and integral device volume is little, and purification efficiency is close to 100%, easy to maintenance, and cost is lower.
During the present embodiment work, when pipe fitting 17 flow to the first cleaning system 1 on streamline, the dust clarifier 3 of the first cleaning system 1 starts, iron filings dust in pipe fitting 17 is aspirated, when pipe fitting 17 flow to the second cleaning system 2 on streamline, the dust clarifier 3 of the second cleaning system 2 starts, and carries out the suction of another end dust of pipe fitting 17.All be equipped with dust clarifier 3 at pipe fitting 17 two ends, ensure pick-up performance better.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. a tubing pretreatment work station, is characterized in that, comprises the first transmission mechanism and the second transmission mechanism that arrange in turn; The side of described first transmission mechanism is provided with charging equipment;
The side of described second transmission mechanism is disposed with the 3rd transmission mechanism, the 4th transmission mechanism, the 5th transmission mechanism, the 6th transmission mechanism and the 7th transmission mechanism side by side; Described second transmission mechanism, the 3rd transmission mechanism, the 4th transmission mechanism, the 5th transmission mechanism, the 6th transmission mechanism and the 7th transmission mechanism form transmission group;
Cutting equipment is provided with between described first transmission mechanism and the second transmission mechanism;
The side that described transmission group is provided with described cutting equipment is provided with the first groove equipment and the first polissoir, and described first groove equipment is positioned at the termination of described 4th transmission mechanism, and described first polissoir is positioned at the termination of described 6th transmission mechanism;
A termination of described 3rd transmission mechanism is provided with the second groove equipment, and described second groove equipment and described first groove equipment divide the both sides occuping described transmission group;
A termination of described 5th transmission mechanism is provided with the second polissoir, and described second polissoir and described first polissoir divide the both sides occuping described transmission group;
The two ends of described 7th transmission mechanism are respectively arranged with cleaning equipment;
The side of described 7th transmission mechanism is provided with finished product hopper and finished product haulage equipment;
The side of described transmission group is provided with regulator cubicle and operating desk.
2. a kind of tubing pretreatment work station as claimed in claim 1, is characterized in that, also comprise dust exhausting equipment.
3. a kind of tubing pretreatment work station as claimed in claim 1, is characterized in that, described first transmission mechanism side is provided with clout collection box and magnetic crane.
4. a kind of tubing pretreatment work station as claimed in claim 1, is characterized in that, described charging equipment is lifting feeding platform.
5. a kind of tubing pretreatment work station as claimed in claim 1, it is characterized in that, described finished product haulage equipment comprises railcar and is arranged at the transfer robot in described railcar.
6. a kind of tubing pretreatment work station as described in claim 1-5 any one, is characterized in that, described cleaning equipment comprises the first cleaning system and the second cleaning system; Described first cleaning system and the second cleaning system respectively comprise a set of dust clarifier, whirlwind preprocessor and the dust shield that are connected successively;
Described dust shield is connected to the entrance of whirlwind preprocessor by pipeline, and the outlet of whirlwind preprocessor is connected to the air inlet of dust clarifier by pipeline;
Described first cleaning system and the second cleaning system is each supportingly has one group of pipe fitting bracing frame;
Described dust shield is stepped dust shield, and the tail end from the openend of dust shield to dust shield is the circular step that radius reduces successively.
7. a kind of tubing pretreatment work station as claimed in claim 6, it is characterized in that, described pipe fitting bracing frame comprises two support bars, and each supporting bar top has a pipe fitting fixing hole, and the pipe fitting fixing hole of two support bars is coaxial.
8. a kind of tubing pretreatment work station as claimed in claim 6, it is characterized in that, described dust clarifier comprises housing, and described housing is provided with air inlet and air outlet; Be provided with dust arrester in described housing, described dust arrester connects air exhauster, and the output of described air exhauster is connected with air outlet; Described dust arrester comprises electric dust collector and bag-type dust collector, described electric dust collector is positioned at the upper end of bag-type dust collector, first valve is set between described electric dust collector and air exhauster, the second valve is set between described electric dust collector and bag-type dust collector.
9. a kind of tubing pretreatment work station as claimed in claim 8, it is characterized in that, the housing parts corresponding to described air exhauster arranges Sound-proof material layer.
10. a kind of tubing pretreatment work station as claimed in claim 8, is characterized in that, described bag-type dust collector is provided with four bag-type dust rooms be independently separated by; Described electric dust collector is provided with two electric precipitation rooms be independently separated by.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237082.1U CN204748028U (en) | 2015-04-20 | 2015-04-20 | Tubular product preliminary treatment workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237082.1U CN204748028U (en) | 2015-04-20 | 2015-04-20 | Tubular product preliminary treatment workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204748028U true CN204748028U (en) | 2015-11-11 |
Family
ID=54462782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520237082.1U Withdrawn - After Issue CN204748028U (en) | 2015-04-20 | 2015-04-20 | Tubular product preliminary treatment workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204748028U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN109513648A (en) * | 2018-11-13 | 2019-03-26 | 徐州市铜沿农业科技发展有限公司 | A kind of clearing apparatus of feed processing |
| CN109759848A (en) * | 2019-02-20 | 2019-05-17 | 隋国军 | A kind of electric power tubing processing unit |
-
2015
- 2015-04-20 CN CN201520237082.1U patent/CN204748028U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN104786068B (en) * | 2015-04-20 | 2017-12-05 | 骏马石油装备制造有限公司 | A kind of tubing pretreatment work station |
| CN109513648A (en) * | 2018-11-13 | 2019-03-26 | 徐州市铜沿农业科技发展有限公司 | A kind of clearing apparatus of feed processing |
| CN109759848A (en) * | 2019-02-20 | 2019-05-17 | 隋国军 | A kind of electric power tubing processing unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151111 Effective date of abandoning: 20171205 |
|
| AV01 | Patent right actively abandoned |