CN204747804U - Automatic welding system - Google Patents
Automatic welding system Download PDFInfo
- Publication number
- CN204747804U CN204747804U CN201520238974.3U CN201520238974U CN204747804U CN 204747804 U CN204747804 U CN 204747804U CN 201520238974 U CN201520238974 U CN 201520238974U CN 204747804 U CN204747804 U CN 204747804U
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- Prior art keywords
- supporting
- welding system
- supporting wheel
- conveying
- automatic welding
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- 238000003466 welding Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 210000000078 claw Anatomy 0.000 claims description 5
- 239000003344 environmental pollutant Substances 0.000 claims description 3
- 231100000719 pollutant Toxicity 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides an avoid steady quality after hand labour, the shaping, generate automatic welding system efficient and reduce cost, including being used for setting up the land used the messenger to the supporting mechanism that the barrel supported, the rotatory course of going forward side by side moves, be used for carrying on pipe strap conveying, location and welded assembly devices, set up and make the land used to arrange supporting mechanism one end in, control mechanism is connected with supporting mechanism and assembly devices respectively, the utility model provides an automatic conveying, location and the welded operation of carrying out the pipe strap of automatic welding system to carry out the rotation of barrel at the welded in -process through the supporting mechanism, make automatic control welded position.
Description
Technical Field
The invention relates to the technical field of production of gas injection boiler products, in particular to an automatic welding system.
Background
When the snakelike furnace tube is installed, the end part of the snakelike furnace tube needs to be installed after being butted, and when the snakelike furnace tube is used in building boiler products, the sealing degree is particularly important;
when the serpentine furnace tube is installed, the installation position is limited by the tube clamp, the tube clamp is an installation supporting structure in the tube clamp and needs to be welded on the inner wall of the tube body, but the diameter and the length of the tube body are large, and the number of the tube clamps needs to be assembled and welded is large;
the method in the prior art is to weld the pipe clamp inside the cylinder body through manual assembly and manual welding production modes, however, the labor intensity is high, the efficiency is low, the cost is high, the quality is unstable after welding, the subsequent installation or the fault occurs in the use process, and the work is seriously influenced.
Disclosure of Invention
The invention provides an automatic welding system which avoids manual labor, has stable quality after molding, high generation efficiency and reduces the cost.
The technical scheme of the invention is realized as follows:
an automated welding system, comprising:
a supporting mechanism for supporting, rotating and moving the cylinder, which is arranged at the use place;
the assembling mechanism is used for conveying, positioning and welding the pipe clamp, is arranged at the use place and is arranged at one end of the supporting mechanism;
and the control mechanism is respectively connected with the supporting mechanism and the assembling mechanism.
As a further technical solution, the support mechanism includes:
the first supporting device and the second supporting device are movably arranged at a using place, and the distance between the first supporting device and the second supporting device is adjustable.
As a further technical solution, the first supporting device includes:
the first supporting body, the first supporting wheel and the second supporting wheel are movably arranged on the first supporting body, and the distance between the first supporting wheel and the second supporting wheel is adjustable.
As a further technical solution, the second supporting device includes:
the third supporting wheel and the fourth supporting wheel are movably arranged on the second supporting body, and the distance between the third supporting wheel and the fourth supporting wheel is adjustable.
As a further technical solution, the method further comprises: and the manual control device is respectively connected with the first supporting device and the second supporting device.
As a further technical solution, the assembling mechanism includes:
the fixing device is arranged at a use place;
the conveying device is used for conveying the pipe clamp and is arranged on the fixing device;
the grabbing device is movably arranged on the conveying device;
and the welding device is arranged on the conveying device.
As a further technical solution, the grasping apparatus includes:
a control unit provided at the conveying device;
the pneumatic claw is arranged on the conveying device and is connected with the control unit;
and the welding device is arranged on the conveying device and is connected with the control unit.
As a further technical solution, the method further comprises: and one end of the balance traction device is connected with the fixing device, and the other end of the balance traction device is connected with the conveying device.
As a further technical solution, the method further comprises: and the safety protection device is connected with the supporting mechanism and the assembling mechanism.
As a further technical solution, the method further comprises: the purifying device for purifying the operating environment pollutants is arranged at a using place.
According to the technical scheme, the pipe clamp is automatically conveyed, positioned and welded under the control of the control mechanism through the matching of the supporting mechanism and the assembling mechanism, and the barrel is rotated through the supporting mechanism in the welding process, so that the welding position is automatically controlled;
compared with the prior art, the automatic welding device has the advantages that manual operation is omitted, the cost is reduced, the working efficiency is improved, in addition, the pipe clamp is welded in an automatic welding mode, the amount of earning is earned at the welding position, the welding effect is uniform, and the welding quality is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of an automated welding system according to the present invention;
fig. 2 is a schematic structural diagram of a top view of fig. 1.
In the figure:
1. a support mechanism; 11. a first support device; 12. a second support device; 13. a manual control device; 2. an assembly mechanism; 21. a fixing device; 22. a conveying device; 23. a gripping device; 24. a welding device; 25. a balance traction device; 3. a barrel;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the present invention provides an automatic welding system, which includes:
the supporting mechanism 1 and the assembling mechanism 2 are arranged at the using place, the control mechanism is respectively connected with the supporting mechanism 1 and the assembling mechanism 2, and under the control of the control mechanism, the supporting mechanism 1 and the assembling mechanism 2 act, namely, the supporting mechanism 1 supports the barrel 3, the barrel 3 rotates in the welding process, and the barrel 3 is moved out of the supporting mechanism 1 after the welding is finished; the pipe clamp conveyed to the position is taken out and positioned with the cylinder body 3 through the conveying of the Jinxin pipe clamp by the assembling mechanism 2, and the positioned pipe clamp is welded with the cylinder body 3;
in the present invention, the control mechanism includes: the display control unit and the control unit are used for displaying an operation interface through the display control unit, controlling the display control unit according to a display result and further controlling the supporting mechanism 1 and the assembling mechanism 2 through the control unit; in the invention, the display unit is preferably a display control screen, and the control unit is a PLC control unit;
in addition, the first and second substrates are,
the supporting mechanism 1 comprises a first supporting device 11 and a second supporting device 12, both of which are movably arranged at a using place, and the distance between the first supporting device 11 and the second supporting device 12 can be adjusted, so that the distance between the first supporting device 11 and the second supporting device 12 can be adjusted according to the lengths of different cylinder bodies 3, and further the supporting mechanism can be suitable for the cylinder bodies 3 with different sizes,
the first supporting device 11 comprises a first supporting body, a first supporting wheel and a second supporting wheel, the first supporting wheel and the second supporting wheel are both arranged on the first supporting body, and the distance between the first supporting wheel and the second supporting wheel can be adjusted, so that the device is suitable for the cylinder bodies 3 with different sizes;
the second supporting device 12 comprises a second supporting body, a third supporting wheel and a fourth supporting wheel, the third supporting wheel and the fourth supporting wheel are both arranged on the first supporting body, and the distance between the third supporting wheel and the fourth supporting wheel can be adjusted, so that the device is suitable for the cylinder bodies 3 with different sizes, in addition, in the invention, the cylinder bodies 3 are placed on the third supporting wheel and the fourth supporting wheel, and in the working stage, the cylinder bodies 3 are driven by the third supporting wheel and the fourth supporting wheel to rotate, so that the assembling mechanism 2 is matched for action;
in addition, in the invention, the heights of the first support body and the second support body can be adjusted, so that the cylinder body 3 can be dismounted by adjusting the heights of the first support body and/or the second support body after welding.
And,
in order to better control the supporting mechanism, the present invention preferably provides a manual control device 13, and the manual control device 13 controls the actions of the supporting mechanism 1, such as controlling the adjustment of the distance between the first supporting device 11 and the second supporting device 12, controlling the adjustment of the distance between the first supporting wheel and the second supporting wheel or between the third supporting wheel and the fourth supporting wheel, or adjusting the height of the first supporting body or the second supporting body;
the fitting mechanism 2 includes: a fixing device 21, a conveying device 22, a gripping device 23 and a welding device 24;
the fixing device 21 is arranged at a use place and is fixedly connected with the use place, so that the action is avoided in the working process;
the conveying device 22 is arranged on the fixing device 21 and used for preventing the pipe clamps and conveying the prevented pipe clamps, and in addition, one end of the conveying device 22 is also provided with a positioning tool used for placing the conveyed pipe clamps;
the grabbing devices 23 are arranged at two ends of the conveying device 22, when the pipe clamp is conveyed to a set position, the grabbing devices 23 act to grab the pipe clamp at the set position and drive the grabbed pipe clamp to act, when the grabbed pipe clamp reaches the welding position of the barrel 3, the action is stopped, and the grabbed pipe clamp is welded with the barrel 3 through the grabbing devices 23; wherein,
the gripping device 23 comprises a control unit, a gas claw and a welding device 24, wherein the gas claw and the welding device 24 are both connected with the control unit, the control unit is connected with the control device, and the gas claw and the welding device 24 are controlled to act through the control unit under the control of the control device;
in addition, the first and second substrates are,
in order to ensure the balance and stability of the conveying device 22, a balance traction device 25 is preferably arranged, one end of the balance traction device 25 is connected with the fixing device 21, the other end of the balance traction device 25 is connected with the conveying device 22, the stability of the conveying device 22 is ensured through the balance traction device 25, the angle of the conveying device 22 is adjusted through adjusting the balance traction device 25 by the shell, and therefore the pipe clamps can be better conveyed;
in order to improve the overall safety, the invention is preferably provided with a safety protection device, wherein,
the safety protection device can be a safety fence and is arranged at the periphery of the supporting mechanism 1 and the assembling mechanism 2 to avoid contact of pedestrians or other objects;
the safety protection device can also be a safety indicator light, and the running state of the equipment is obtained according to the change of the indicator light;
the safety protection device can also be other safety protection devices, and specific examples are given in the invention.
The invention also provides a purification device which is arranged at a use place and used for purifying pollutants in the use environment, and the invention preferably purifies smoke dust and the like generated by welding, thereby improving the air quality of the use environment and reducing the influence on human bodies in the operation environment.
In the using stage, the barrel 3 is supported by the supporting mechanism 1, the pipe clamps are conveyed and welded by the state mechanism, after the first pipe clamp is welded, the barrel 3 is rotated by the supporting mechanism 1, the barrel 3 is rotated to a welding position, the assembling mechanism 2 is repeatedly operated to weld the second pipe clamp, the operation is repeated, after the pipe clamp is welded for a circle, the supporting mechanism 1 is transversely displaced, and the welding operation is repeated after the moved barrel 3 is placed at the second welding position; after the whole barrel 3 is welded, the supporting mechanism 1 is used for adjusting the height, the barrel 3 is placed on the conveying device, and the welded barrel 3 is conveyed to the subsequent procedures.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An automated welding system, comprising:
a support mechanism (1) for supporting, rotating and moving the cylinder (3), which is provided at a place of use;
the assembling mechanism (2) is used for conveying, positioning and welding the pipe clamp, is arranged at a use place and is arranged at one end of the supporting mechanism (1);
and the control mechanism is respectively connected with the supporting mechanism (1) and the assembling mechanism (2).
2. The automatic welding system according to claim 1, characterized in that said support mechanism (1) comprises:
the first supporting device (11) and the second supporting device (12) are movably arranged at a using place, and the distance between the first supporting device (11) and the second supporting device (12) is adjustable.
3. The automatic welding system according to claim 2, characterized in that said first support means (11) comprise:
first supporter and first supporting wheel and second supporting wheel, first supporting wheel with the equal activity of second supporting wheel sets up on the first supporter, just first supporting wheel with the interval of second supporting wheel is adjustable.
4. The automatic welding system according to claim 2, characterized in that said second support means (12) comprise:
the third supporting wheel and the fourth supporting wheel are movably arranged on the second supporting body, and the distance between the third supporting wheel and the fourth supporting wheel is adjustable.
5. The automated welding system of claim 2, further comprising: and the manual control device (13) is respectively connected with the first supporting device (11) and the second supporting device (12).
6. The automatic welding system according to claim 1, characterized in that said assembly means (2) comprise:
a fixing device (21) provided at a place of use;
a transfer device (22) for transferring the pipe clamp, which is arranged on the fixing device (21);
the gripping device (23) is movably arranged on the conveying device (22);
a welding device (24) arranged on the conveying device (22).
7. The automatic welding system according to claim 6, characterized in that said gripping means (23) comprise:
a control unit provided in the conveying device (22);
the pneumatic claw is arranged on the conveying device (22) and is connected with the control unit;
and the welding device (24) is arranged on the conveying device (22) and is connected with the control unit.
8. The automated welding system of claim 6, further comprising: and one end of the balance traction device (25) is connected with the fixing device (21), and the other end of the balance traction device is connected with the conveying device (22).
9. The automated welding system of claim 1, further comprising: and the safety protection device is connected with the supporting mechanism (1) and the assembling mechanism (2).
10. The automated welding system of claim 1, further comprising:
the purifying device for purifying the operating environment pollutants is arranged at a using place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520238974.3U CN204747804U (en) | 2015-04-20 | 2015-04-20 | Automatic welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520238974.3U CN204747804U (en) | 2015-04-20 | 2015-04-20 | Automatic welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204747804U true CN204747804U (en) | 2015-11-11 |
Family
ID=54462558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520238974.3U Expired - Fee Related CN204747804U (en) | 2015-04-20 | 2015-04-20 | Automatic welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204747804U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785969A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Automatic welding system |
-
2015
- 2015-04-20 CN CN201520238974.3U patent/CN204747804U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785969A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Automatic welding system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20190420 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |