CN204747804U - Automatic welding system - Google Patents

Automatic welding system Download PDF

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Publication number
CN204747804U
CN204747804U CN201520238974.3U CN201520238974U CN204747804U CN 204747804 U CN204747804 U CN 204747804U CN 201520238974 U CN201520238974 U CN 201520238974U CN 204747804 U CN204747804 U CN 204747804U
Authority
CN
China
Prior art keywords
support wheel
supporting
bracing
strutting arrangement
conveyer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520238974.3U
Other languages
Chinese (zh)
Inventor
王玉庆
段明涛
苏海亭
孙丹
王海峰
闫继超
李文军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Junma Equipment Manufacturing Co Ltd
Original Assignee
Shandong Junma Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Junma Equipment Manufacturing Co Ltd filed Critical Shandong Junma Equipment Manufacturing Co Ltd
Priority to CN201520238974.3U priority Critical patent/CN204747804U/en
Application granted granted Critical
Publication of CN204747804U publication Critical patent/CN204747804U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides an avoid steady quality after hand labour, the shaping, generate automatic welding system efficient and reduce cost, including being used for setting up the land used the messenger to the supporting mechanism that the barrel supported, the rotatory course of going forward side by side moves, be used for carrying on pipe strap conveying, location and welded assembly devices, set up and make the land used to arrange supporting mechanism one end in, control mechanism is connected with supporting mechanism and assembly devices respectively, the utility model provides an automatic conveying, location and the welded operation of carrying out the pipe strap of automatic welding system to carry out the rotation of barrel at the welded in -process through the supporting mechanism, make automatic control welded position.

Description

A kind of robot welding system
Technical field
The present invention relates to the production technical field of steam-injected boiler product, refer to a kind of robot welding system especially.
Background technology
When mounted, its end needs to carry out docking rear installation snakelike boiler tube, and erects in boiler product when being used in, and its tightness is particularly important;
When snakelike boiler tube is installed, be limit the position of installing by pipe clamp, and pipe clamp is install supporting construction wherein, needs to be welded on cylinder inboard wall, but the size of barrel diameter and length is comparatively large, needs the quantity of erection welding pipe clamp more;
The way of prior art is by pipe clamp is welded on inner barrel by assembling, manual welding production mode manually, but labour intensity is large in this way, efficiency is low, cost is high, and quality is unstable after welding, subsequent installation can be caused or break down in using, having a strong impact on the carrying out of work.
Summary of the invention
The present invention proposes a kind ofly to exempt the high and robot welding system reduced costs of hand labour, shaping rear steady quality, formation efficiency.
Technical scheme of the present invention is achieved in that
A kind of robot welding system, comprising:
For supporting cylindrical shell, rotating and the supporting mechanism of movement, be arranged on and make land used;
For carrying out the assemble mechanism of pipe clamp transmission, location and welding, being arranged on and making land used, and being placed in supporting mechanism one end;
Controlling organization, is connected with supporting mechanism and assemble mechanism respectively.
As further technical scheme, supporting mechanism comprises:
First bracing or strutting arrangement and the second bracing or strutting arrangement, be all movably arranged on and make land used, and the spacing of the first bracing or strutting arrangement and the second bracing or strutting arrangement is adjustable.
As further technical scheme, the first bracing or strutting arrangement comprises:
First supporter and the first support wheel and the second support wheel, the first support wheel and the second support wheel are all movably arranged on the first supporter, and the spacing of the first support wheel and the second support wheel is adjustable.
As further technical scheme, the second bracing or strutting arrangement comprises:
Second supporter and the 3rd support wheel and the 4th support wheel, the 3rd support wheel and the 4th support wheel are all movably arranged on the second supporter, and the spacing of the 3rd support wheel and the 4th support wheel is adjustable.
As further technical scheme, also comprise: hand-control device, be connected with the first bracing or strutting arrangement and the second bracing or strutting arrangement respectively.
As further technical scheme, assemble mechanism comprises:
Fixture, is arranged on and makes land used;
For transmitting the conveyer of pipe clamp, arrange on the securing means;
Grabbing device, is movably arranged on conveyer;
Welder, is arranged on conveyer.
As further technical scheme, grabbing device comprises:
Control unit, is arranged on conveyer;
Gas pawl, is arranged on conveyer, and is connected with control unit;
Welder, is arranged on conveyer, and is connected with control unit.
As further technical scheme, also comprise: balance traction device, one end is connected with fixture, and the other end is connected with conveyer.
As further technical scheme, also comprise: safety device, be connected with supporting mechanism and assemble mechanism.
As further technical scheme, also comprise: for the purifier of purification run environmental contaminants, be arranged on and make land used.
Technical solution of the present invention is coordinated by supporting mechanism and assemble mechanism, under the control of controlling organization, realize automatically carrying out the operation of the transmission of pipe clamp, location and welding, and in the process of welding, the rotation of cylindrical shell is carried out by supporting mechanism, make the position of automatic control soldering;
Compared with prior art, eliminate manual operation, and then improve operating efficiency while reducing costs, in addition, carried out the welding of pipe clamp by the mode of automatic welding, make welding position earn volume, welding effect is even, and then improve the quality of welding, therefore by technical scheme of the present invention, increasing work efficiency and while reducing costs, ensure that the quality of operation, avoid the appearance of fault, work is in progress more smoothly.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of robot welding system of the present invention;
Fig. 2 is the structural representation of Fig. 1 top view.
In figure:
1, supporting mechanism; 11, the first bracing or strutting arrangement; 12, the second bracing or strutting arrangement; 13, hand-control device; 2, assemble mechanism; 21, fixture; 22, conveyer; 23, grabbing device; 24, welder; 25, balance traction device; 3, cylindrical shell;
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Fig. 1 ~ 2, a kind of robot welding system that the present invention proposes, comprising:
Supporting mechanism 1 and assemble mechanism 2 are all arranged on and make land used, controlling organization is connected with supporting mechanism 1 and assemble mechanism 2 respectively, under the control of controlling organization, supporting mechanism 1 and assemble mechanism 2 is made to carry out action, namely, by supporting mechanism 1 carry out cylindrical shell 3 support, in the rotation carrying out carrying out in the process of welding cylindrical shell 3, and after welding completes, cylindrical shell 3 is moved out supporting mechanism 1; By the transmission of the prosperous pipe clamp of assemble mechanism 2 gold medal, and rear for the pipe clamp taking-up being sent to position and cylindrical shell 3 are positioned, and the pipe clamp behind location is welded with cylindrical shell 3;
In the present invention, controlling organization comprises: aobvious control unit and control unit, is carried out the display of operation interface, and controls aobvious control unit according to the result of display, and then controlled supporting mechanism 1 and assemble mechanism 2 by control unit by aobvious control unit; In the present invention, display unit is display and control screen preferably, and control unit is PLC control unit;
In addition,
Supporting mechanism 1 comprises the first bracing or strutting arrangement 11 and the second bracing or strutting arrangement 12, both make land used at all movable being arranged on, and, and the spacing of the first bracing or strutting arrangement 11 and the second bracing or strutting arrangement 12 can adjust, like this according to the length of different cylindrical shells 3, volume can adjust the distance between the first bracing or strutting arrangement 11 and the second bracing or strutting arrangement 12, and then can be suitable for the cylindrical shell 3 of different size, wherein
First bracing or strutting arrangement 11 comprises the first supporter, the first support wheel and the second support wheel, first support wheel and the second support wheel are all arranged on the first supporter, and the first support wheel and the second support wheel spacing can adjust, and can be suitable for the cylindrical shell 3 of different size, in addition, in the present invention, cylindrical shell 3 is positioned on the first support wheel and the second support wheel, and in the stage of work, by the driving of the first support wheel and the second support wheel, cylindrical shell 3 is rotated, and then coordinates assemble mechanism 2 action;
Second bracing or strutting arrangement 12 comprises the second supporter, the 3rd support wheel and the 4th support wheel, 3rd support wheel and the 4th support wheel are all arranged on the first supporter, and the 3rd support wheel and the 4th support wheel spacing can adjust, and can be suitable for the cylindrical shell 3 of different size, in addition, in the present invention, cylindrical shell 3 is positioned on the 3rd support wheel and the 4th support wheel, and in the stage of work, by the driving of the 3rd support wheel and the 4th support wheel, cylindrical shell 3 is rotated, and then coordinates assemble mechanism 2 action;
And in the present invention, the height of the first supporter and the second supporter can adjust, make after welding, the height of adjustment first supporter and/or the second supporter can be passed through, realize cylindrical shell 3 to unload.
And,
For better carrying out the control of supporting mechanism, in the present invention, hand-control device 13 is preferably set, the action of supporting mechanism 1 is controlled by this hand-control device 13, as controlled the spacing adjustment of the first bracing or strutting arrangement 11 and the second bracing or strutting arrangement 12, control the spacing adjustment of the first support wheel and the second support wheel or the 3rd support wheel and the 4th support wheel, or carry out the Height Adjustment of the first supporter or the second supporter;
Assemble mechanism 2 comprises: fixture 21, conveyer 22, grabbing device 23 and welder 24;
This fixture 21 is arranged on and makes land used, is fixedly connected with making land used, avoids producing action in the process of work;
Conveyer 22 is arranged in fixture 21, for preventing pipe clamp, and transmits the pipe clamp prevented, and in addition, one end of conveyer 22 is also provided with positioning tool, for placing the pipe clamp of transmission;
Grabbing device 23 is arranged on conveyer 22 liang of one end, after pipe clamp is sent to desired location, grabbing device 23 action, the pipe clamp of desired location is captured, and drive the pipe clamp action after capturing, after the pipe clamp captured arrives the welding position of cylindrical shell 3, stop action, and by grabbing device 23, the pipe clamp of crawl is welded with cylindrical shell 3; Wherein,
Grabbing device 23 comprises control unit, gas pawl and welder 24, and gas pawl is all connected with control unit with welder 24, and control unit is connected with control device, under control of the control means, is controlled the action of gas pawl and welder 24 by control unit;
In addition,
For ensureing the balance of conveyer 22 and stablizing, balance traction device 25 is preferably set, this balance traction device 25 one end is connected with fixture 21, the other end is connected with conveyer 22, the stability of conveyer 22 is ensured by balance traction device 25, and housing realizes the angle of adjustment conveyer 22 by adjustment balance traction device 25, and then better can carry out the transmission of pipe clamp;
For improving overall security, in the present invention, preferably safety device is set, wherein,
This safety device can be safe fence, is arranged on the periphery of supporting mechanism 1 and assemble mechanism 2, avoids the contact of pedestrian or other objects;
Safety device also can be green indicating lamp, obtains the running status of equipment according to the change of indicator lamp;
Safety device can also be other safety guards, is illustrating one by one in concrete the present invention.
Also purifier is provided with in the present invention, be arranged on and make land used, carried out the pollutant purification of environment for use by this purifier, in the present invention, preferred butt welding raw flue dust etc. of practicing midwifery purifies, improve the air quality of environment for use, reduce the impact on human body in operating environment.
Operational phase, make to support cylindrical shell 3 by supporting mechanism 1, by state machine, pipe clamp transmission is welded, after first pipe clamp has welded, the rotation of cylindrical shell 3 is carried out by supporting mechanism 1, make cylindrical shell 3 rotate to welding position, assemble mechanism 2 repeats operation and is welded by second pipe clamp, repeats aforesaid operations, after making pipe clamp weld one week, supporting mechanism 1 carries out lateral displacement, after making the cylindrical shell 3 after moving be placed in second welding position, repeats above-mentioned welding operation; After whole cylindrical shell 3 has welded, supporting mechanism 1 has carried out Height Adjustment, is placed on conveying arrangement by cylindrical shell 3, is transported in subsequent handling by the cylindrical shell 3 welded.
These are only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. a robot welding system, is characterized in that, comprising:
For supporting cylindrical shell (3), rotating and the supporting mechanism of movement (1), be arranged on and make land used;
For carrying out the assemble mechanism (2) of pipe clamp transmission, location and welding, being arranged on and making land used, and being placed in described supporting mechanism (1) one end;
Controlling organization, is connected with described supporting mechanism (1) and described assemble mechanism (2) respectively.
2. robot welding system as claimed in claim 1, it is characterized in that, described supporting mechanism (1) comprising:
First bracing or strutting arrangement (11) and the second bracing or strutting arrangement (12), be all movably arranged on and make land used, and the spacing of described first bracing or strutting arrangement (11) and described second bracing or strutting arrangement (12) is adjustable.
3. robot welding system as claimed in claim 2, it is characterized in that, described first bracing or strutting arrangement (11) comprising:
First supporter and the first support wheel and the second support wheel, described first support wheel and described second support wheel are all movably arranged on described first supporter, and the spacing of described first support wheel and described second support wheel is adjustable.
4. robot welding system as claimed in claim 2, it is characterized in that, described second bracing or strutting arrangement (12) comprising:
Second supporter and the 3rd support wheel and the 4th support wheel, described 3rd support wheel and described 4th support wheel are all movably arranged on described second supporter, and the spacing of described 3rd support wheel and described 4th support wheel is adjustable.
5. robot welding system as claimed in claim 2, is characterized in that, also comprise: hand-control device (13), be connected respectively with described first bracing or strutting arrangement (11) and described second bracing or strutting arrangement (12).
6. robot welding system as claimed in claim 1, it is characterized in that, described assemble mechanism (2) comprising:
Fixture (21), is arranged on and makes land used;
For transmitting the conveyer (22) of pipe clamp, be arranged in described fixture (21);
Grabbing device (23), is movably arranged on described conveyer (22);
Welder (24), is arranged on described conveyer (22).
7. robot welding system as claimed in claim 6, it is characterized in that, described grabbing device (23) comprising:
Control unit, is arranged on conveyer (22);
Gas pawl, is arranged on described conveyer (22), and is connected with described control unit;
Welder (24), is arranged on described conveyer (22), and is connected with described control unit.
8. robot welding system as claimed in claim 6, it is characterized in that, also comprise: balance traction device (25), one end is connected with fixture (21), and the other end is connected with conveyer (22).
9. robot welding system as claimed in claim 1, is characterized in that, also comprise: safety device, be connected with described supporting mechanism (1) and described assemble mechanism (2).
10. robot welding system as claimed in claim 1, is characterized in that, also comprise:
For the purifier of purification run environmental contaminants, be arranged on and make land used.
CN201520238974.3U 2015-04-20 2015-04-20 Automatic welding system Expired - Fee Related CN204747804U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520238974.3U CN204747804U (en) 2015-04-20 2015-04-20 Automatic welding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520238974.3U CN204747804U (en) 2015-04-20 2015-04-20 Automatic welding system

Publications (1)

Publication Number Publication Date
CN204747804U true CN204747804U (en) 2015-11-11

Family

ID=54462558

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520238974.3U Expired - Fee Related CN204747804U (en) 2015-04-20 2015-04-20 Automatic welding system

Country Status (1)

Country Link
CN (1) CN204747804U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785969A (en) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 Automatic welding system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785969A (en) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 Automatic welding system

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GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151111

Termination date: 20190420

CF01 Termination of patent right due to non-payment of annual fee