CN204747794U - Automatic weld equipment is restrainted to steel pipe - Google Patents
Automatic weld equipment is restrainted to steel pipe Download PDFInfo
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- CN204747794U CN204747794U CN201520283597.5U CN201520283597U CN204747794U CN 204747794 U CN204747794 U CN 204747794U CN 201520283597 U CN201520283597 U CN 201520283597U CN 204747794 U CN204747794 U CN 204747794U
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- steel pipe
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- pipe bundle
- guide rail
- wire
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Abstract
The utility model discloses an automatic weld equipment is restrainted to steel pipe, including being used for the level to put waiting to weld the guide rail base that the steel pipe was restrainted the workstation of component and was located the workstation both sides, the guide rail that the length direction of component marchd is restrainted along waiting to weld the steel pipe to the being used for guide walking base of installing on the guide rail base, the guide rail form to supply the linear motion guide rail of walking base motion vice, the walking base on be provided with the multiunit and be used for treating the welder device that welds the steel pipe and restraint each welding seam welding of member, and the multiunit the welder device pass through that linear guide is vice to be connected with welder device base. The multiunit level interval, welder device and the welding seam of welder device between vertical height all adjustable. The utility model discloses it realizes the automation when guaranteeing product quality and production efficiency, having lightened producers' intensity of labour basically to make the steel pipe restraint weldment work.
Description
Technical field
The utility model relates to a kind of steel pipe bundle automatic welding device.
Background technology
I shaped steel pipe bundle member is a kind of new steel structure wall body construction, it is by some thin-wall U-shaped steel pipes and a wide square steel tube for shutoff U-shaped steel pipe opening, superposition group is found formation steel pipe bundle spot-welded together and is treated weldment, then the weld seam through being formed spot welding carries out comprehensive welding, namely obtains I shaped steel pipe bundle member.The contour structures of I shaped steel pipe bundle member is shown in shown in Fig. 1 a and Fig. 1 b.
The specification of I shaped steel pipe bundle member is:
Length range is about 4000-12000mm, and thickness range is about 130-200mm, and altitude range is about 310-2100mm, and steel pipe bundle thickness of slab is about 4-6mm.
The welding sequence of I shaped steel pipe bundle member, the development initial stage is manual operations, and namely workman's hand torch all welds the steel pipe bundle weld seam that location group stands spot welding formation, the I shaped steel pipe bundle member that output is complete.This procedure also exists that labour intensity is large, production efficiency is low, cost is high and the problem such as environmental pollution is serious.
Summary of the invention
In order to overcome the above-mentioned defect that the manual operations of existing steel pipe bundle automatic welding operation exists, the utility model provides a kind of steel pipe bundle automatic welding device that can improve steel pipe bundle abnormity component production efficiency, reduce production cost, alleviate producers' labour intensity.
The technical solution adopted in the utility model is: steel pipe bundle automatic welding device, it is characterized in that: comprise and put the workbench of steel pipe bundle component to be welded for level and be positioned at the guide rail base of workbench both sides, be arranged on the guide rail for guiding walking pedestal to advance along the length direction of steel pipe bundle component to be welded on guide rail base, the linear motion guide rail that described guide rail is formed for walking base motion is secondary; Described walking pedestal is provided with many groups for treating the weldering device of welding steel pipe bundle member each bar weld seam welding, and the weldering device described in many groups is connected with weldering device base by line slideway auxiliary.
The level interval of the weldering device described in many groups, the vertical height between weldering device and weld seam are all adjustable.
On the walking pedestal of weldering device position, be provided with the dedusting suction inlet for absorbing welding flue gas in welding process, described dedusting suction inlet is connected with dust arrester by dedust air duct.
Described weldering device is fixedly mounted on walking pedestal by weldering device base.
The both sides of described workbench are provided with the lateral register clamp system carrying out lateral register and clamping for treating welding steel pipe bundle member.
Also comprise for weldering device provides the wire-feed motor of solder wire material, the installation number of described wire-feed motor is corresponding with weldering device; Described walking pedestal is installed with welding machine installing rack, described welding machine installing rack is provided with wire-feed motor by wire feed frame.
Described walking pedestal is provided with the welding wire bracing frame for guiding the smooth and easy wire feed of welding wire.
Described welding machine installing rack and walking pedestal are installed with top welding machine group as the source of welding current and bottom welding machine group respectively.
Steel pipe bundle automatic welding device, primary structure composition and functional character as follows:
1), guide rail base: for installing the guide rail guiding walking support to run, making walking support drive welding system, realizing the welding of steel pipe bundle weld seam overall length;
2) guide rail: be arranged on guide rail base, guides walking support to move along on it, realizes the overall length welding of welding system;
3) workbench: between two guide rail bases, puts steel pipe bundle component to be welded for level;
4) lateral register clamp system: install on the table, be positioned at table top both sides, for carrying out lateral register and clamping to steel pipe bundle component to be welded;
5) steel pipe bundle component to be welded: put on the table, accepts welding system to welding while each bar weld seam;
6) walking support: be located on guide rail, form linear motion guide rail secondary, for installing and each element apparatus of fastening main frame, the welding system that formation is overall, completes the overall length welding to steel pipe bundle;
7) weldering device: be made up of welding gun, gun rack and level and vertical position adjusting device etc., an automatic welding device contains array weldering device, for each bar weld seam welding simultaneously to steel pipe bundle component;
8) weldering device base: be fixedly mounted on walking support, for installing weldering device, weldering device is linked together by line slideway auxiliary and weldering device base;
9) dedusting suction inlet: be arranged on walking support near weldering device position, for absorbing the welding flue gas of generation in welding process;
10) welding wire bracing frame: be fixedly installed on walking support, for guiding the smooth and easy wire feed of two shield welding wires;
11) welding wire: as main welding material, when welding system carries out overall length welding to steel pipe bundle, provides welding material;
12) wire feed frame: be arranged on welding machine installing rack, for supporting wire-feed motor, in steel pipe bundle welding process, is welding gun system conveying welding wire;
13) wire-feed motor: be arranged in wire feed frame, quantity is identical with weldering device, for providing solder wire material for weldering device;
14) top welding machine group: as the source of welding current, is arranged on welding machine installing rack, for the welding to each weld seam of steel pipe bundle;
15) welding machine installing rack: be fixed on walking support, for carrying top welding machine group and wire feed frame;
16) dedust air duct: the connection airduct between dedusting suction inlet and dust arrester, is transported to dust arrester for the welding flue gas absorbed by dedusting suction inlet, carries out purified treatment.
17) bottom welding machine group: as the source of welding current, is arranged on walking support, for the welding to each weld seam of steel pipe bundle;
18) dust arrester: the welding flue gas that collection, cleaning, purification welding equipment produce in welding process, makes the air of discharge meet environmental requirement.
The beneficial effects of the utility model are embodied in: make steel pipe bundle welding job substantially realize automation, while guarantee product quality and production efficiency, alleviate the labour intensity of producers.
Accompanying drawing explanation
Fig. 1 a is the structural representation of I shaped steel tube bank.
Fig. 1 b is the sectional view of Fig. 1 a.
Fig. 2 is the utility model overall structure schematic diagram.
Fig. 3 is the utility model top view.
Fig. 4 is the utility model side view.
Detailed description of the invention
With reference to Fig. 2 to Fig. 4, steel pipe bundle automatic welding device, comprise and put the workbench 3 of steel pipe bundle component to be welded for level and be positioned at the guide rail base 1 of workbench 3 both sides, be arranged on the guide rail 2 for guiding walking pedestal to advance along the length direction of steel pipe bundle component 5 to be welded on guide rail base 1, the linear motion guide rail that described guide rail 2 is formed for walking base motion is secondary; Described walking pedestal 1 is provided with many groups for treating the weldering device 7 of welding steel pipe bundle member each bar weld seam welding, and the weldering device 7 described in many groups is connected with weldering device base 8 by line slideway auxiliary.
The level interval of the weldering device 7 described in many groups, the vertical height between weldering device and weld seam is all adjustable.
On the walking pedestal 1 of weldering device 7 position, be provided with the dedusting suction inlet 9 for absorbing welding flue gas in welding process, described dedusting suction inlet 9 is connected with dust arrester 18 by dedust air duct 16.
Described weldering device 7 is fixedly mounted on walking pedestal 1 by weldering device base 8.
The both sides of described workbench 3 are provided with the lateral register clamp system 4 carrying out lateral register and clamping for treating welding steel pipe bundle member.
Also comprise for weldering device 7 provides the wire-feed motor 13 of solder wire material, the installation number of described wire-feed motor 13 is corresponding with weldering device 7; Described walking pedestal 1 is installed with welding machine installing rack 15, described welding machine installing rack 15 is provided with wire-feed motor 13 by wire feed frame 12.
Described walking pedestal 1 is provided with the welding wire bracing frame 10 for guiding the smooth and easy wire feed of welding wire.
Described welding machine installing rack 15 and walking pedestal 1 are installed with respectively the top welding machine 14 groups as the source of welding current and bottom welding machine group 17.
Steel pipe bundle automatic welding device, primary structure composition and functional character as follows:
1), guide rail base 1: for installing the guide rail guiding walking support to run, making walking support drive welding system, realizing the welding of steel pipe bundle weld seam overall length;
2) guide rail 2: be arranged on guide rail base, guides walking support to move along on it, realizes the overall length welding of welding system;
3) workbench 3: between two guide rail bases, puts steel pipe bundle component to be welded for level;
4) lateral register clamp system 4: install on the table, be positioned at table top both sides, for carrying out lateral register and clamping to steel pipe bundle component to be welded;
5) steel pipe bundle component 5 to be welded: put on the table, accepts welding system to welding while each bar weld seam;
6) walking support 6: be located on guide rail, form linear motion guide rail secondary, for installing and each element apparatus of fastening main frame, the welding system that formation is overall, completes the overall length welding to steel pipe bundle;
7) weldering device 7: be made up of welding gun, gun rack and level and vertical position adjusting device etc., an automatic welding device contains array weldering device, for each bar weld seam welding simultaneously to steel pipe bundle component;
8) weldering device base 8: be fixedly mounted on walking support, for installing weldering device, weldering device is linked together by line slideway auxiliary and weldering device base;
9) dedusting suction inlet 9: be arranged on walking support near weldering device position, for absorbing the welding flue gas of generation in welding process;
10) welding wire bracing frame 10: be fixedly installed on walking support, for guiding the smooth and easy wire feed of two shield welding wires;
11) welding wire 11: as main welding material, when welding system carries out overall length welding to steel pipe bundle, provides welding material;
12) wire feed frame 12: be arranged on welding machine installing rack, for supporting wire-feed motor, in steel pipe bundle welding process, is welding gun system conveying welding wire;
13) wire-feed motor 13: be arranged in wire feed frame, quantity is identical with weldering device, for providing solder wire material for weldering device;
14) top welding machine group 14: as the source of welding current, is arranged on welding machine installing rack, for the welding to each weld seam of steel pipe bundle;
15) welding machine installing rack 15: be fixed on walking support, for carrying top welding machine group and wire feed frame;
16) dedust air duct 16: the connection airduct between dedusting suction inlet and dust arrester, is transported to dust arrester for the welding flue gas absorbed by dedusting suction inlet, carries out purified treatment.
17) bottom welding machine group 17: as the source of welding current, is arranged on walking support, for the welding to each weld seam of steel pipe bundle;
18) dust arrester 18: the welding flue gas that collection, cleaning, purification welding equipment produce in welding process, makes the air of discharge meet environmental requirement.
The concrete production process of steel pipe bundle automatic welding device is as follows:
A, steel pipe bundle lifting component to be welded and location: operating personnel's crane gear, winch on the workbench of automatic welding device by steel pipe bundle component to be welded, after smoothly putting, being close to side positioning and clamping mechanism, clamps steel pipe bundle.
B, the adjustment of weldering device position: because the U-shaped steel pipe forming steel pipe bundle component has different size, then the weld spacing of each steel pipe bundle component is not identical yet, before utilizing weldering device to carry out synchronous welding to each weld seam, the level interval of Butt welding gun device and vertical height is needed to adjust, to meet the requirement of different size steel pipe bundle weld spacing;
C, steel pipe bundle weld seam weld: after adjusting the spacing of weldering device, can carry out automatic welding simultaneously to each weld seam of steel pipe bundle.First open the power supply of dust arrester, then equipment just can carry out automatic welding by follow procedure.
D, after a side weld of steel pipe bundle component all welds, operating personnel use crane gear to be stood up by steel pipe bundle component, make the side of not welding upward, and steel pipe bundle component again horizontal pendulum is placed on workbench, then repeat the operation of operation a-c.
E, after steel pipe bundle component two side weld all welds, operating personnel use crane gear, are unloaded by steel pipe bundle component from workbench, and prepare the welding job carrying out next steel pipe bundle component.
Content described in this description embodiment is only enumerating the way of realization of inventive concept; protection domain of the present utility model should not be regarded as being only limitted to the concrete form that embodiment is stated, protection domain of the present utility model also and conceive the equivalent technologies means that can expect according to the utility model in those skilled in the art.
Claims (8)
1. steel pipe bundle automatic welding device, it is characterized in that: comprise and put the workbench of steel pipe bundle component to be welded for level and be positioned at the guide rail base of workbench both sides, be arranged on the guide rail for guiding walking pedestal to advance along the length direction of steel pipe bundle component to be welded on guide rail base, the linear motion guide rail that described guide rail is formed for walking base motion is secondary; Described walking pedestal is provided with many groups for treating the weldering device of welding steel pipe bundle member each bar weld seam welding, and the weldering device described in many groups is connected with weldering device base by line slideway auxiliary.
2. steel pipe bundle automatic welding device as claimed in claim 1, is characterized in that: the level interval of the weldering device described in many groups, the vertical height between weldering device and weld seam are all adjustable.
3. steel pipe bundle automatic welding device as claimed in claim 2, it is characterized in that: on the walking pedestal of weldering device position, be provided with the dedusting suction inlet for absorbing welding flue gas in welding process, described dedusting suction inlet is connected with dust arrester by dedust air duct.
4. steel pipe bundle automatic welding device as claimed in claim 3, is characterized in that: described weldering device is fixedly mounted on walking pedestal by weldering device base.
5. steel pipe bundle automatic welding device as claimed in claim 4, is characterized in that: the both sides of described workbench are provided with the lateral register clamp system carrying out lateral register and clamping for treating welding steel pipe bundle member.
6. steel pipe bundle automatic welding device as claimed in claim 5, is characterized in that: also comprise for weldering device provides the wire-feed motor of solder wire material, the installation number of described wire-feed motor is corresponding with weldering device; Described walking pedestal is installed with welding machine installing rack, described welding machine installing rack is provided with wire-feed motor by wire feed frame.
7. steel pipe bundle automatic welding device as claimed in claim 6, is characterized in that: described walking pedestal is provided with the welding wire bracing frame for guiding the smooth and easy wire feed of welding wire.
8. steel pipe bundle automatic welding device as claimed in claim 7, is characterized in that: described welding machine installing rack and walking pedestal are installed with respectively the top welding machine group as the source of welding current and bottom welding machine group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520283597.5U CN204747794U (en) | 2015-05-04 | 2015-05-04 | Automatic weld equipment is restrainted to steel pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520283597.5U CN204747794U (en) | 2015-05-04 | 2015-05-04 | Automatic weld equipment is restrainted to steel pipe |
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| CN204747794U true CN204747794U (en) | 2015-11-11 |
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| CN201520283597.5U Active CN204747794U (en) | 2015-05-04 | 2015-05-04 | Automatic weld equipment is restrainted to steel pipe |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216865A (en) * | 2016-08-22 | 2016-12-14 | 杭萧钢构股份有限公司 | The on-the-spot general assembly welding equipment of profile iron tube bank |
| CN106825845A (en) * | 2017-03-23 | 2017-06-13 | 宁波金凤焊割机械制造有限公司 | A kind of production method of steel pipe bundle |
| CN109175753A (en) * | 2018-09-18 | 2019-01-11 | 安徽伟宏钢结构集团股份有限公司 | A kind of steel pipe bundle general assembly welding equipment |
-
2015
- 2015-05-04 CN CN201520283597.5U patent/CN204747794U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216865A (en) * | 2016-08-22 | 2016-12-14 | 杭萧钢构股份有限公司 | The on-the-spot general assembly welding equipment of profile iron tube bank |
| CN106825845A (en) * | 2017-03-23 | 2017-06-13 | 宁波金凤焊割机械制造有限公司 | A kind of production method of steel pipe bundle |
| CN109175753A (en) * | 2018-09-18 | 2019-01-11 | 安徽伟宏钢结构集团股份有限公司 | A kind of steel pipe bundle general assembly welding equipment |
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