CN204738002U - Smelting system based on copper billet is smelted to copper scrap - Google Patents
Smelting system based on copper billet is smelted to copper scrap Download PDFInfo
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- CN204738002U CN204738002U CN201520533089.8U CN201520533089U CN204738002U CN 204738002 U CN204738002 U CN 204738002U CN 201520533089 U CN201520533089 U CN 201520533089U CN 204738002 U CN204738002 U CN 204738002U
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- copper
- smelting
- die cavity
- copper billet
- smelting system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model relates to a smelting system based on copper billet is smelted to copper scrap, including the melting furnace, be provided with feed inlet, liquid outlet on the melting furnace, the input cooperation of feed inlet is provided with feed arrangement, is provided with the solenoid valve by controller control on the liquid outlet, and the output cooperation of liquid outlet is provided with the carousel, is provided with 2 die cavitys on the carousel at least, the bottom of die cavity is provided with the intermediate layer, is provided with the weighing transducer by controller control in the intermediate layer. The utility model discloses a set up the solenoid valve at the liquid outlet, set up the weighing transducer of copper liquid weight in can the real time sensor die cavity in the intermediate layer of the bottom of die cavity, solenoid valve, weighing transducer are controlled by the controller, have decided current smelting system in order to lead to the ununified problem of finished product copper billet specification through the weight of matched mould intracavity copper liquid.
Description
Technical field
The utility model relates to copper billet preparation field, particularly, relates to a kind of smelting system smelting copper billet based on copper scrap.
Background technology
Copper scrap mainly contains two and originates greatly: a class is new copper scrap, and it is the waste material in Industrial processes; Another kind of is old copper scrap, and it is the article using standby discarded, as being waste and old composition brass from what abandon with regard to buildings and haulage system or dismantle.If copper scrap does not carry out recycling application, the waste of resource can be caused on the one hand, the pollution of environment can be caused on the other hand, thus most important to the recycling of copper scrap.Recycling for copper scrap mainly comprises two kinds of modes: a class is that copper scrap is carried out refining, is processed into the preparation to the higher copper product of accuracy requirement; Another kind of be directly copper scrap is carried out melting, cast molding, be applied to the preparation to the lower copper product of accuracy requirement.
The smelting system of existing copper scrap smelting copper billet mainly comprises fusing and the large operation of cast molding two of copper scrap, and existing smelting system is to cause the skimble-scamble problem of finished product copper billet specification.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of smelting system smelting copper billet based on copper scrap, to overcome existing smelting system to cause the skimble-scamble problem of finished product copper billet specification.
The technical scheme in the invention for solving the above technical problem is: the smelting system smelting copper billet based on copper scrap, comprise smelting furnace, smelting furnace is provided with opening for feed, liquid outlet, the input terminus of opening for feed is equipped with feeding unit, liquid outlet is provided with the magnetic valve controlled by controller, the output terminal of liquid outlet is equipped with rotating disk, and rotating disk upper end is at least provided with 2 die cavitys, the bottom of described die cavity is provided with interlayer, is provided with the weight sensor controlled by controller in interlayer.The smelting system of existing copper scrap smelting copper billet mainly comprises fusing and the large operation of cast molding two of copper scrap, in the process of casting, quantitative assay is not carried out to the copper liquid be injected in die cavity, the casting of copper liquid is just carried out simply by range estimation, thus existing smelting system is to cause the skimble-scamble problem of finished product copper billet specification, rotating disk described in the utility model specifically refers to power input mechanism, it can rotate under the driving of motor, and then drive its upper end to be provided with the rotation of die cavity, working process of the present utility model: copper scrap enters in smelting furnace by feeding unit by opening for feed, after copper scrap is fused into copper liquid in smelting furnace, entered in die cavity by liquid outlet and carry out casting sizing, fluid of the present utility model is by magnetic valve, controller, weight sensor controls, first the weight of copper liquid in die cavity is sensed in real time by weight sensor, and the weight information sensed is passed to controller, control its device and analysis judgement is carried out to the information received, when in die cavity, the weight of copper liquid reaches set(ting)value, instruction shut electromagnetic valve is sent by controller, rotate rotating disk again, the casting of copper liquid is carried out to next die cavity, the utility model is by arranging magnetic valve at liquid outlet, the weight sensor can responding to copper liquid weight in die cavity is in real time set in the interlayer of the bottom of die cavity, magnetic valve, weight sensor is controlled by controller, by having determined existing smelting system to the weight of copper liquid in die cavity to cause the skimble-scamble problem of finished product copper billet specification.
Further, rotating disk is provided with water pipe, the water side of water pipe is provided with the waterfog head coordinated with die cavity.When after the copper billet coagulation forming in die cavity, open water fog spray head sprays copper billet, and the high temperature due to copper billet inside makes water evaporate, and then improves the speed of cooling of copper billet.
Further, the upper surface of rotating disk is at least provided with 2 grooves, and the sidewall of groove is at least symmetrically arranged with 2 rectangular tanks, and the bottom of rectangular tank is provided with spring, and the outer wall of die cavity is provided with the stationary magazine creel coordinated with spring.Removing and installing of die cavity is convenient in the setting of structure like this, improves the accessibility of operation.
Further, the bottom of groove is recessed to form groove I downwards, is provided with elastic plate in groove I.Due to the process of casting at copper liquid, copper liquid has certain surging force for mold cavity bottoms, cause the distortion of mold cavity bottoms, the utility model arranges groove I by the bottom at groove, be provided with elastic plate in groove I, elastic plate specifically refers to have elastic platy structure, and whippy structure has certain cushion effect, the distortion avoiding the bottom of die cavity to be caused by excess impact, improves the work-ing life of die cavity.
Further, elastic plate is rubber pad, silicagel pad, spring support.
Further, the input terminus of feeding unit is equipped with service sink.Service sink specifically refers to for carrying out pretreated pond to copper scrap, is removed by the impurity on copper scrap surface, improves the purity of the copper billet of preparation.
Further, die cavity is cylindrical structure, is provided with gap between groove and die cavity.Structure like this is convenient to taking-up and the installation of die cavity, improves the accessibility of operation.
To sum up, the beneficial effects of the utility model are:
1, the utility model is by arranging magnetic valve at liquid outlet, the weight sensor can responding to copper liquid weight in die cavity is in real time set in the interlayer of the bottom of die cavity, magnetic valve, weight sensor are controlled by controller, by having determined existing smelting system to the weight of copper liquid in die cavity to cause the skimble-scamble problem of finished product copper billet specification.
2, the utility model arranges groove I by the bottom at groove, is provided with elastic plate in groove I, and elastic plate has certain cushion effect, and the distortion avoiding the bottom of die cavity to be caused by excess impact improves the work-ing life of die cavity.
Accompanying drawing explanation
Fig. 1 is the structural representation of smelting system;
Fig. 2 is the structural representation of rotating disk.
Mark and corresponding component title in accompanying drawing:
1-service sink; 2-feeding unit; 3-smelting furnace; 4-rotating disk; 5-water pipe; 6-weight sensor; 7-spring; 8-elastic plate; 31-opening for feed; 32-liquid outlet; 33-magnetic valve; 41-die cavity; 42-rectangular tank; 43-stationary magazine creel; 51-waterfog head.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment 1:
As shown in Figure 1 and Figure 2, the smelting system of copper billet is smelted based on copper scrap, comprise smelting furnace 3, smelting furnace 3 is provided with opening for feed 31, liquid outlet 32, the input terminus of opening for feed 31 is equipped with feeding unit 2, liquid outlet 32 is provided with the magnetic valve 33 controlled by controller, the output terminal of liquid outlet 32 is equipped with rotating disk 4, rotating disk 4 upper end is provided with 2 die cavitys 41, and the bottom of described die cavity 41 is provided with interlayer, is provided with the weight sensor 6 controlled by controller in interlayer.
Embodiment 2:
As shown in Figure 1 and Figure 2, the present embodiment is on embodiment 1 basis, described rotating disk 4 is provided with water pipe 5, the water side of water pipe 5 is provided with the waterfog head 51 coordinated with die cavity 41, the upper surface of rotating disk 4 is provided with 2 grooves, the sidewall symmetry of groove is provided with 4 rectangular tanks 42, the bottom of rectangular tank 42 is provided with spring 7, the outer wall of die cavity 41 is provided with the stationary magazine creel 43 coordinated with spring 7, the bottom of groove is recessed to form groove I downwards, be provided with elastic plate 8 in groove I, elastic plate 8 is rubber pad; The input terminus of described feeding unit 2 is equipped with service sink 1; Described die cavity 41 is cylindrical structure, is provided with gap between groove and die cavity 41, and described elastic plate 8 also can be silicagel pad, spring support.
As mentioned above, the utility model can be realized preferably.
Claims (7)
1. the smelting system of copper billet is smelted based on copper scrap, it is characterized in that, comprise smelting furnace (3), smelting furnace (3) is provided with opening for feed (31), liquid outlet (32), the input terminus of opening for feed (31) is equipped with feeding unit (2), liquid outlet (32) is provided with the magnetic valve (33) controlled by controller, the output terminal of liquid outlet (32) is equipped with rotating disk (4), rotating disk (4) upper end is at least provided with 2 die cavitys (41), the bottom of described die cavity (41) is provided with interlayer, the weight sensor (6) controlled by controller is provided with in interlayer.
2. the smelting system smelting copper billet based on copper scrap according to claim 1, it is characterized in that, described rotating disk (4) is provided with water pipe (5), the water side of water pipe (5) is provided with the waterfog head (51) coordinated with die cavity (41).
3. the smelting system smelting copper billet based on copper scrap according to claim 1, it is characterized in that, the upper surface of described rotating disk (4) is at least provided with 2 grooves, the sidewall of groove is at least symmetrically arranged with 2 rectangular tanks (42), the bottom of rectangular tank (42) is provided with spring (7), and the outer wall of die cavity (41) is provided with the stationary magazine creel (43) coordinated with spring (7).
4. the smelting system smelting copper billet based on copper scrap according to claim 3, it is characterized in that, the bottom of described groove is recessed to form groove I downwards, is provided with elastic plate (8) in groove I.
5. according to claim 4ly smelt the smelting system of copper billet based on copper scrap, it is characterized in that, described elastic plate (8) is rubber pad, silicagel pad, spring support.
6., according to the arbitrary described smelting system smelting copper billet based on copper scrap of claim 1 to 5, it is characterized in that, the input terminus of described feeding unit (2) is equipped with service sink (1).
7. the smelting system smelting copper billet based on copper scrap according to claim 6, it is characterized in that, described die cavity (41) is cylindrical structure, is provided with gap between groove and die cavity (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520533089.8U CN204738002U (en) | 2015-07-22 | 2015-07-22 | Smelting system based on copper billet is smelted to copper scrap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520533089.8U CN204738002U (en) | 2015-07-22 | 2015-07-22 | Smelting system based on copper billet is smelted to copper scrap |
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| CN204738002U true CN204738002U (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520533089.8U Active CN204738002U (en) | 2015-07-22 | 2015-07-22 | Smelting system based on copper billet is smelted to copper scrap |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400707A (en) * | 2021-07-26 | 2021-09-17 | 内蒙古星球新材料科技有限公司 | Hot-press forming device capable of improving compactness of paste medium-fine particle graphite product |
| CN114645138A (en) * | 2022-03-16 | 2022-06-21 | 杭州富通集团有限公司 | Processing method of copper rod |
-
2015
- 2015-07-22 CN CN201520533089.8U patent/CN204738002U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400707A (en) * | 2021-07-26 | 2021-09-17 | 内蒙古星球新材料科技有限公司 | Hot-press forming device capable of improving compactness of paste medium-fine particle graphite product |
| CN114645138A (en) * | 2022-03-16 | 2022-06-21 | 杭州富通集团有限公司 | Processing method of copper rod |
| CN114645138B (en) * | 2022-03-16 | 2023-11-21 | 杭州富通集团有限公司 | Copper rod processing method |
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