CN204735943U - Ball cutting workstation is thrown to raw and other materials - Google Patents
Ball cutting workstation is thrown to raw and other materials Download PDFInfo
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- CN204735943U CN204735943U CN201520236120.1U CN201520236120U CN204735943U CN 204735943 U CN204735943 U CN 204735943U CN 201520236120 U CN201520236120 U CN 201520236120U CN 204735943 U CN204735943 U CN 204735943U
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- transmission range
- transmission line
- shot
- blast
- room
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Abstract
The utility model provides a ball cutting workstation is thrown to raw and other materials, including first transmission range, second transmission range, third transmission range, shot blasting equipment and looks transversal cutting equipment, first transmission range is provided with first material loading transmission line, first sideslip platform, first fore -stock, first transport vechicle and first letter sorting machinery and hangs, the second transmission range is provided with first unloading transmission line, second material loading transmission line, second sideslip platform, second fore -stock, second transport vechicle and second letter sorting machinery and hangs, the third transmission range is provided with second unloading transmission line, third sideslip platform, buffer area, buffer memory workbin, third transport vechicle and third letter sorting machinery and hangs. The utility model discloses to throw ball and looks transversal cutting technology and combine to become an assembly line, can throw the cutting of ball and looks transversal in succession, also can go on alone respectively, overall structure is simple, compact, reduces to take up an area of the space.
Description
Technical field
The utility model relates to tubing, section bar processing technology field, specifically a kind of raw material ball blast cutting work station.
Background technology
Ball blast is by a kind for the treatment of technology of steel sand shot high speed falling impact on objects of material surface by impeller head.Compare other process for treating surface, it is faster, more effectively, and can to the casting process after part reservation or punching press.Intersection is the part connected between two crossing pipes, weld together to make two pipe can completelys, a mouth must be respectively opened on two pipes requiring to intersect, these two mouth requirements can be docked, this is at petroleum pipeline, waterworks, blow-off line, the various sector application such as water generating is especially extensive.
Ball blast and intersection cutting technique are technical process common in tubing, shape extrusion process, then certainly exist respectively and take up an area that space is large, the problem of complex technical process, if can by ball blast and the pipelining of intersection cutting technique section bar, greatly will save and take up an area space, and simplification of flowsheet.
Roller bed type shot-blasting machine is mainly used in the industries such as building.Eliminate stress and surface derusting cleaning for large-scale i shaped steel, steel construction piece that H profile steel size is higher.Steel construction piece or steel is sent to cleaning unit room Ti Nei impelling district by the adjustable speed rollgang of electrical control in scale removal process, its each face, whole body is subject to the intensive projectile strike of brute force from different grid bearing and friction, make it the oxide skin on it, rusty scale and dirt thereof to come off rapidly, steel surface just obtains certain smooth finish surface, with hardness, improve the adhesive force of paint film and steel, improve the inherent quality of steel, extend its service life.
Shot-blast apparatus is the equipment of tubular object extruding field indispensability.In the system of processing of some automations, need the shot-blast apparatus mated with other equipment, therefore need to carry out shot-blast apparatus reasonable in design according to actual system design situation.
The integral layout of rational design ball equipment and structure, reduce to take up an area space, improve work accuracy, increase work efficiency and become industry research focus.
Utility model content
The utility model proposes a kind of raw material ball blast cutting work station, the occupation of land space of equipment in ball blast, intersection cutting technique can be reduced, safe and reliable, improve work accuracy, increase work efficiency.
The technical solution of the utility model is achieved in that
A kind of raw material ball blast cutting work station, comprising: the first transmission range set gradually, the second transmission range and the 3rd transmission range; Between described first transmission range and the second transmission range, shot-blast apparatus is set, between described second transmission range and the 3rd transmission range, intersection cutting equipment is set;
Described first transmission range arranges the first material loading transmission line of promising described shot-blast apparatus feed, is respectively equipped with the first traversing platform and the first fore-stock in the both sides of described first material loading transmission line; Described first transmission range is also provided with the first transport vehicle and the first sorting machinery hangs;
Described second transmission range arranges the first blanking transmission line of promising described shot-blast apparatus blanking and the second material loading transmission line for described intersection cutting equipment feed; Between described first blanking transmission line and the second material loading transmission line, be provided with the second traversing platform, be provided with the second fore-stock at the opposite side of described first blanking transmission line; Described second transmission range is also provided with the second transport vehicle and the second sorting machinery hangs;
Described 3rd transmission range arranges the second blanking transmission line of promising described intersection cutting equipment blanking, and described second blanking transmission line side is disposed with the 3rd traversing platform, buffer area eases up buffer bin; Described 3rd transmission range is also provided with the 3rd transport vehicle and the 3rd sorting machinery hangs.
Further, described shot-blast apparatus is continuous roller bed through type shot-blast apparatus, comprising:
Casing, described casing comprise connect successively enter room, shot blast room and cleaning chamber; Described shot blast room is provided with impeller head; The described room of entering is provided with entrance, and described cleaning chamber is provided with outlet; Described entrance and exit is provided with rubber curtain;
Roller bed type conveyer, described roller bed type conveyer enters from the entrance entering room, stretches out from the outlet of cleaning chamber, successively through entering room, shot blast room and cleaning chamber; Brush is provided with between the described adjacent rollers entering indoor roller bed type conveyer;
Be provided with mesh screen below the roller bed type conveyer of described casing internal, below described mesh screen, be provided with lower longitudinal spiral conveyer and lower horizontal conveying worm; Described lower horizontal conveying worm is connected to elevator, and described elevator is connected to the upper conveying worm be positioned at above casing, and described upper conveying worm is connected to separator, and described separator is connected to collection box;
Described cleaning chamber is connected with dedust air duct, and described dedust air duct is connected to deduster.
Further, enter room and cleaning chamber inside described in and be lined with rubber lining.
Further, described shot blast room inside is lined with manganese steel plate lining.
Further, described roller bed type conveyer both sides are provided with guide rail.
Further, the roller of described roller bed type conveyer is twin-tube type structure, comprises the inner and outer tubes nested together.
Further, described outer tube is hardened carbon tool steel outer tube.
The beneficial effects of the utility model are:
Ball blast and intersection cutting technique are combined into a streamline by the utility model, can carry out ball blast and intersection cutting continuously, also can individually carry out; Overall structure is simple, compact, reduces to take up an area space;
The roller bed type conveyer construction adopted is simply compact, can improve work accuracy, increase work efficiency; Rubber curtain and brush can prevent ball material from flying out; Casing lining rubber lining and manganese steel plate lining, protective housing, increases the service life.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the structural representation of a roller bed type conveyer embodiment.
In figure:
1, room is entered; 2, shot blast room; 3, cleaning chamber; 4, impeller head; 5, rubber curtain; 6, rubber lining; 7, manganese steel plate lining; 8, roller bed type conveyer; 9, brush; 10, guide rail; 11, mesh screen; 12, lower longitudinal spiral conveyer; 13, lower horizontal conveying worm; 14, elevator; 15, upper conveying worm; 16, separator; 17, collection box; 18, dedust air duct; 19, deduster; 20, shot-blast apparatus; 21, intersection cutting equipment; 22, the first material loading transmission line; 23, the first traversing platform; 24, the first fore-stock; 25, the first transport vehicle; 26, the first sorting machinery hangs; 27, the first blanking transmission line; 28, the second material loading transmission line; 29, the second traversing platform; 30, the second fore-stock; 31, the second transport vehicle; 32, the second sorting machinery hangs; 33, the second blanking transmission line; 34, the 3rd traversing platform; 35, buffer area; 36, buffer memory hopper; 37, the 3rd transport vehicle; 38, the 3rd sorting machinery hangs.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, the raw material ball blast cutting work station in the present embodiment, comprising: the first transmission range set gradually, the second transmission range and the 3rd transmission range; Wherein, shot-blast apparatus 20 is set between first transmission range and the second transmission range, between the second transmission range and the 3rd transmission range, intersection cutting equipment 21 is set.
First transmission range arranges the first material loading transmission line 22 of promising shot-blast apparatus 20 feed, is respectively equipped with the first traversing platform 23 and the first fore-stock 24 in the both sides of the first material loading transmission line 22; First transmission range is also provided with the first transport vehicle 25 and the first sorting machinery hangs 26.
Second transmission range arranges the first blanking transmission line 27 of promising shot-blast apparatus 20 blanking and the second material loading transmission line 28 for intersection cutting equipment 21 feed; Between the first blanking transmission line 27 and the second material loading transmission line 28, be provided with the second traversing platform 29, be provided with the second fore-stock 30 at the opposite side of the first blanking transmission line 27; Second transmission range is also provided with the second transport vehicle 31 and the second sorting machinery hangs 32.
3rd transmission range arrange the blanking of promising intersection cutting equipment 21 the second blanking transmission line 33, second blanking transmission line 33 side is disposed with the 3rd traversing platform 34, buffer area 35 eases up buffer bin 36; 3rd transmission range is also provided with the 3rd transport vehicle 37 and the 3rd sorting machinery hangs 38.
In the present embodiment, the first transport vehicle 25, second transport vehicle 31 and the 3rd transport vehicle 37 adopt AGV car (Automated Guided Vehicle, automatical pilot transportation vehicle).
The present embodiment course of work is:
1, the ball blast of section bar and cutting operation order:
Profile carrying is delivered on the first fore-stock 24 before the first material loading transmission line 22 by (1) first transport vehicle 25, and the lifting bracket decline backed off after random on the first transport vehicle 25 leaves;
(2) operative first go-on-go machinery hangs section bar raw material (single or many) to winch on the first traversing platform 23 and (requires that manually angle steel is put into L shape is placed on platform surface);
(3) first traversing platforms 23 by section bar single or many be transferred on the first material loading transmission line 22;
(4) first material loading transmission lines 22 transmit raw material by shot-blast apparatus 20, ball blast;
(5) section bar after ball blast moves to the second material loading transmission line 28 through the traversing platform 29 of the first blanking transmission line 27 to the second traversing platform 29, second by single for section bar;
(6) intersection cutting equipment 21 is according to program cutting section bar, boring, mark;
(7) workpiece after processing is through the second blanking transmission line 33, the 3rd traversing platform 34 to buffer area 35;
(8) operative the 3rd sorting machinery hangs 38 and workpiece is winched to buffer memory hopper 36 place.
The buffer memory hopper 36 installed is transported to next station place by (9) the 3rd transport vehicles 37.
2, the ball blast operating sequence of tubing:
Tubing is transported on the first fore-stock 24 before the first material loading transmission line 22 by (1) first transport vehicle 25, and the lifting bracket decline backed off after random on the first transport vehicle 25 leaves;
(2) operative first go-on-go machinery hangs and winches on the first traversing platform 23 by tubing raw material (multiple);
(3) first traversing platforms 23 by tubing single or many be transferred on the first material loading transmission line 22, manually add a cover at tubing two ends and prevent ball material from entering in pipe;
(4) first material loading transmission lines 22 transmit raw material by shot-blast apparatus 20, ball blast;
(5) tubing to the first blanking transmission line 27 after ball blast, operative second sorts machinery and hangs 32 and hang on the first blanking transmission line 27 to the second fore-stock 30 by tubing;
Tubing is transported to next station place by (6) second transport vehicles 31.
As shown in Figure 2, the shot-blast apparatus 20 in the present embodiment is continuous roller bed through type shot-blast apparatus, comprises casing, is manufactured by high abrasion austenite manganese steel plate, rational in infrastructure, intensity is high, good rigidly; Casing comprise connect successively enter room 1, shot blast room 2 and cleaning chamber 3.Shot blast room 2 is provided with impeller head 4; Enter room 1 and be provided with entrance, cleaning chamber 3 is provided with outlet; Entrance and exit is provided with rubber curtain 5.In the present embodiment, enter room 1 and cleaning chamber 3 inside and be lined with rubber lining 6; Shot blast room 2 inside is lined with manganese steel plate lining 7; Lining is wear-resisting, shock-resistant, and further protective housing, increases the service life.
Also comprise roller bed type conveyer 8, for conveying work pieces.This roller bed type conveyer 8 enters from the entrance entering room 1, stretches out from the outlet of cleaning chamber 3, successively through entering room 1, shot blast room 2 and cleaning chamber 3; Between the adjacent rollers entering the roller bed type conveyer 8 in room 1, being provided with brush 9, flying out for preventing ball material.Roller bed type conveyer 8 both sides are provided with guide rail 10, and particularly thin plate is smoothly by all roll segments to ensure steel plate, and in the present embodiment, guide rail 10 is formed by hardened carbon tool steel manufacture.The roller of roller bed type conveyer 8 adopts the design of twin-tube type structure, high abrasion, and comprise the inner and outer tubes nested together, its middle external tube is hardened carbon tool steel outer tube, ensures roller bed type conveyer Final 8's degree and rigidity, life-extending.
Be provided with mesh screen 11 below the roller bed type conveyer 8 of casing internal, below mesh screen 11, be provided with lower longitudinal spiral conveyer 12 and lower horizontal conveying worm 13; Lower horizontal conveying worm 13 is connected to elevator 14, in the present embodiment, elevator 14 is bucket elevator, elevator 14 is connected to the upper conveying worm 15 be positioned at above casing, and upper conveying worm 15 is connected to separator 16, and separator 16 is connected to collection box 17.In the present embodiment, separator 16 adopts high efficiency, Large Copacity ball material sorter, and rational in infrastructure, ball material separation performance is superior.
Cleaning chamber 3 is connected with dedust air duct 18, and dedust air duct 18 is connected to deduster 19.In the present embodiment, deduster 19 adopts filter drum type precipitator.Deduster 19 is primarily of compositions such as cleaning shaft, filter cartridge dust remover, blower fan, pulse mechanism, airducts.The dust produced in cleaning chamber 3 sucks deduster 19 through dedust air duct 18, first be separated after larger particles sedimentation through settler, the suspended dust of non-sedimentation is drawn in dirt pocket, after filter cylinder filters, graininess dust is attracted on filter cylinder, be adsorbed on the dust on filter cylinder through the air pressure of pulse valve blow hit after fall into dust deposited case.
In the present embodiment, impeller head 4 has eight at least, wherein four are arranged on shot blast room 2 sidewall above ball blast station, and other four are arranged on shot blast room 2 sidewall below ball blast station, and eight impeller heads 4 are symmetrically arranged along the direction of transfer of roller bed type conveyer 8.Eight impeller heads, about 4 points each 4 reasonable Arrangement, can clear up from the surface of all angles to workpiece.
The operation principle of this continuous roller bed through type shot-blast apparatus is as follows:
Workpiece arrives shot blast room 2 from entrance through entering room 1 by roller bed type conveyer 8; Impeller head 4 works, and carries out Shot Blasting to workpiece; After ball blast completes, workpiece is discharged through cleaning chamber 3 from outlet by roller bed type conveyer 8.
The working method of the ball material circulatory system is: the bullet be scattered is after mesh screen 11 filters, lower longitudinal spiral conveyer 12 via bottom is delivered to lower horizontal conveying worm 13, bucket elevator 14 is delivered to again by horizontal conveying worm, ball material and foreign material are promoted to the top of casing by bucket elevator 14, separator 16 is delivered to by upper conveying worm 15, after separator 16 processes, dust is separated with good ball material with foreign material, good ball material enters collection box 17 and stores, and treats for impeller head 4.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (7)
1. a raw material ball blast cutting work station, is characterized in that, comprising: the first transmission range set gradually, the second transmission range and the 3rd transmission range; Between described first transmission range and the second transmission range, shot-blast apparatus is set, between described second transmission range and the 3rd transmission range, intersection cutting equipment is set;
Described first transmission range arranges the first material loading transmission line of promising described shot-blast apparatus feed, is respectively equipped with the first traversing platform and the first fore-stock in the both sides of described first material loading transmission line; Described first transmission range is also provided with the first transport vehicle and the first sorting machinery hangs;
Described second transmission range arranges the first blanking transmission line of promising described shot-blast apparatus blanking and the second material loading transmission line for described intersection cutting equipment feed; Between described first blanking transmission line and the second material loading transmission line, be provided with the second traversing platform, be provided with the second fore-stock at the opposite side of described first blanking transmission line; Described second transmission range is also provided with the second transport vehicle and the second sorting machinery hangs;
Described 3rd transmission range arranges the second blanking transmission line of promising described intersection cutting equipment blanking, and described second blanking transmission line side is disposed with the 3rd traversing platform, buffer area eases up buffer bin; Described 3rd transmission range is also provided with the 3rd transport vehicle and the 3rd sorting machinery hangs.
2. a kind of raw material ball blast cutting work station as claimed in claim 1, it is characterized in that, described shot-blast apparatus is continuous roller bed through type shot-blast apparatus, comprising:
Casing, described casing comprise connect successively enter room, shot blast room and cleaning chamber; Described shot blast room is provided with impeller head; The described room of entering is provided with entrance, and described cleaning chamber is provided with outlet; Described entrance and exit is provided with rubber curtain;
Roller bed type conveyer, described roller bed type conveyer enters from the entrance entering room, stretches out from the outlet of cleaning chamber, successively through entering room, shot blast room and cleaning chamber; Brush is provided with between the described adjacent rollers entering indoor roller bed type conveyer;
Be provided with mesh screen below the roller bed type conveyer of described casing internal, below described mesh screen, be provided with lower longitudinal spiral conveyer and lower horizontal conveying worm; Described lower horizontal conveying worm is connected to elevator, and described elevator is connected to the upper conveying worm be positioned at above casing, and described upper conveying worm is connected to separator, and described separator is connected to collection box;
Described cleaning chamber is connected with dedust air duct, and described dedust air duct is connected to deduster.
3. a kind of raw material ball blast cutting work station as claimed in claim 2, is characterized in that, described in enter room and cleaning chamber inside and be lined with rubber lining.
4. a kind of raw material ball blast cutting work station as claimed in claim 2, it is characterized in that, described shot blast room inside is lined with manganese steel plate lining.
5. a kind of raw material ball blast cutting work station as claimed in claim 2, it is characterized in that, described roller bed type conveyer both sides are provided with guide rail.
6. a kind of raw material ball blast cutting work station as claimed in claim 2, it is characterized in that, the roller of described roller bed type conveyer is twin-tube type structure, comprises the inner and outer tubes nested together.
7. a kind of raw material ball blast cutting work station as claimed in claim 6, it is characterized in that, described outer tube is hardened carbon tool steel outer tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520236120.1U CN204735943U (en) | 2015-04-20 | 2015-04-20 | Ball cutting workstation is thrown to raw and other materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520236120.1U CN204735943U (en) | 2015-04-20 | 2015-04-20 | Ball cutting workstation is thrown to raw and other materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204735943U true CN204735943U (en) | 2015-11-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520236120.1U Withdrawn - After Issue CN204735943U (en) | 2015-04-20 | 2015-04-20 | Ball cutting workstation is thrown to raw and other materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204735943U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816168A (en) * | 2015-04-20 | 2015-08-05 | 骏马石油装备制造有限公司 | Raw material shot blasting cutting workstation |
-
2015
- 2015-04-20 CN CN201520236120.1U patent/CN204735943U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816168A (en) * | 2015-04-20 | 2015-08-05 | 骏马石油装备制造有限公司 | Raw material shot blasting cutting workstation |
| CN104816168B (en) * | 2015-04-20 | 2017-05-24 | 骏马石油装备制造有限公司 | Raw material shot blasting cutting workstation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151104 Effective date of abandoning: 20170524 |
|
| AV01 | Patent right actively abandoned |