CN204727164U - Batten material loading detects collating unit - Google Patents
Batten material loading detects collating unit Download PDFInfo
- Publication number
- CN204727164U CN204727164U CN201520436882.6U CN201520436882U CN204727164U CN 204727164 U CN204727164 U CN 204727164U CN 201520436882 U CN201520436882 U CN 201520436882U CN 204727164 U CN204727164 U CN 204727164U
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- China
- Prior art keywords
- material loading
- guide groove
- batten
- arrangement
- loading guide
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- Controlling Sheets Or Webs (AREA)
Abstract
The utility model provides a kind of batten material loading to detect collating unit, with solve prior art by artificial loading arrange bring inefficiency, time-consumingly to take a lot of work, the defect such as bad environments.It comprises frame, frame is provided with n group material loading arrangement channel, along the working direction of batten, described material loading arrangement channel of often organizing comprises the material loading guide groove be arranged in order on the same line, a batten positioning cylinder and an arrangement guide groove, the piston rod place of batten positioning cylinder is provided with block, is provided with the detecting sensor for calculating every root batten length and advance on each material loading guide groove, near the discharge outlet of material loading guide groove; The top of material loading guide groove and arrangement guide groove is provided with straight line module, straight line module is arranged n material folding gas pawl.The utility model realizes the automation of batten material loading arrangement, and capacity rating can improve 45 times than before, greatly reduces the recruitment cost of enterprise, enhances productivity and joining quality.
Description
Technical field
The utility model relates to the automatic manufacture field of batten, and specifically a kind of batten material loading detects collating unit.
Background technology
At present, the plate that domestic construction and interior decoration industry extensively adopt needs to splice, home market there is no the automation equipment of batten jigsaw, existing installation belongs to semi-automatic, the waste material reclaimed after construction waste and finishing is first first cut into the pin chips of different length, one fixed width and height by workman, then manually carry out the operations such as material loading, splicing, cutting and station conversion, only have extruding, heating and deburring to adopt machine to realize., there is gas and dust pollution in the work under bad environment of workman, labour intensity is large, and recruitment is many, inefficiency, and joining quality is poor.
Utility model content
The utility model object is to provide a kind of batten material loading to detect collating unit, to realize the automation material loading of batten, detection and arrangement operation, solve prior art by artificial loading arrange bring inefficiency, time-consumingly to take a lot of work, the defect such as bad environments.
The technical scheme that the utility model is dealt with problems:
Batten material loading detects collating unit, its special character is: comprise frame, frame is provided with n group material loading arrangement channel, along the working direction of batten, described material loading arrangement channel of often organizing comprises the material loading guide groove be arranged in order on the same line, a batten positioning cylinder and an arrangement guide groove, and described material loading guide groove, arrangement guide groove are all fixed in frame; N is the natural number of >=2;
N material loading guide groove is parallel to each other and length is identical, the material loading port of n material loading guide groove is positioned on the first initial line, described the first initial line is vertical with batten working direction, n arrangement guide groove is parallel to each other and length is identical, the material loading port of n arrangement guide groove is positioned in the second start line, and described second start line is vertical with batten working direction;
The piston rod place of described batten positioning cylinder is provided with block, and when the piston rod of batten positioning cylinder shrinks, the highest point of block is lower than the lowest part of material loading guide groove, and when the piston rod of batten positioning cylinder stretches out, block can block the batten from material loading guide groove;
The detecting sensor for calculating every root batten length and advance is provided with on each material loading guide groove, near the discharge outlet of material loading guide groove;
The top of described material loading guide groove and arrangement guide groove is provided with straight line module, described straight line module is provided with n material folding gas pawl, often organize all to there being a material folding gas pawl directly over material loading arrangement channel, straight line module drives material folding gas pawl to move back and forth along the direction of material loading arrangement channel.
Be provided with indicator lamp on above-mentioned each material loading guide groove, near the material loading port of material loading guide groove, described indicator lamp is connected with batten positioning cylinder.
The base plate that above-mentioned material loading guide groove comprises level and two side plates be fixedly connected with base plate, described side plate is vertical with base plate, and the base plate of material loading guide groove is fixed in frame.
The material loading port of above-mentioned each material loading guide groove is provided with a guiding groove, and guiding groove is fixed in frame, and the entrance width of guiding groove is greater than the width of material loading guide groove.
The utility model has the advantages that:
1, the utility model realizes the automation of batten material loading arrangement, 1-two people is only needed to be responsible for the feeding of material loading guide groove, operation is below completed by machine completely, station convert full-automation, capacity rating can improve 45 times than before, greatly reduces the recruitment cost of enterprise, solves the waste problem of recruitment, the length of every root batten and the rear plank entire length of splicing, through automatically measuring and realizing automatically controlling, are enhanced productivity and joining quality.
2, automation row plate, compared to manually arranging plate, improving production precision, improving joining quality.
3, greatly reduce the degree absorbing dusty gas and dust, avoid staff to be in noxious gas and dust polluting environment, guarantee personal safety.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Wherein: 1-material loading guide groove; 2-batten; 3-material folding gas pawl; 4-straight line module; 5-arranges guide groove; 6-batten positioning cylinder; 7-detecting sensor.
Detailed description of the invention
Batten material loading as shown in Figure 1 detects collating unit, comprise frame, frame is provided with n group material loading arrangement channel, along the working direction of batten, described material loading arrangement channel of often organizing comprises the material loading guide groove be arranged in order on the same line, a batten positioning cylinder and an arrangement guide groove, the discharge port end of material loading guide groove is by batten positioning cylinder, and described material loading guide groove, arrangement guide groove are all fixed in frame;
24 material loading guide groove is parallel to each other and length is identical, the material loading port of 24 material loading guide grooves is positioned on the first initial line, described the first initial line is vertical with batten working direction, 24 arrangement guide grooves are parallel to each other and length is identical, the material loading port of 24 arrangement guide grooves is positioned in the second start line, and described second start line is vertical with batten working direction;
The piston rod of described batten positioning cylinder is provided with block, and when the piston rod of batten positioning cylinder shrinks, the highest point of block is lower than the lowest part of material loading guide groove, and when the piston rod of batten positioning cylinder stretches out, block can block the batten from material loading guide groove;
The detecting sensor for calculating every root batten length and advance is provided with on each material loading guide groove, near the discharge outlet of material loading guide groove;
Which material loading guide groove of notice material loading workman conveniently can continue material loading, indicator lamp is provided with on each material loading guide groove, near the material loading port of material loading guide groove, described indicator lamp is connected with batten positioning cylinder, namely send signal to indicator lamp when batten positioning cylinder falls, can material loading be continued.
The top of described material loading guide groove and arrangement guide groove is provided with straight line module, described straight line module is provided with 24 material folding gas pawls, often organize all to there being a material folding gas pawl directly over material loading arrangement channel, straight line module drives material folding gas pawl to move back and forth along the direction of material loading arrangement channel.
The base plate that described material loading guide groove comprises level and two side plates be fixedly connected with base plate, described side plate is vertical with base plate, and material loading guide groove is formed in one part, and the base plate of material loading guide groove is fixed in frame.The material loading port of each material loading guide groove is provided with a guiding groove, guiding groove is an one-piece parts, also two side plates comprising a base plate and be fixedly connected with base plate, the base plate of guiding groove is fixed in frame, and the entrance width of guiding groove is greater than the width of material loading guide groove.
The batten that the utility model uses, has been cut into length in advance and has differed, wide about 1 cm, the pin chips of high about 2cm.In the present embodiment, the processing object that above-mentioned batten material loading detects collating unit is: pin chips is arranged in wide about 2m, is about the array of 2 meters, be convenient to subsequent handling and carry out batten cutting.During initial position, the piston rod of batten positioning cylinder protrudes upward, and the block of piston rod upper end can block the batten from material loading guide groove.
Be responsible for providing pin chips to the inlet point of each material loading guide groove by two workmans or manipulator, detecting sensor place is moved to foremost when the pin chips in certain material loading guide groove, detecting sensor perception batten puts in place, start the length recording pin chips, pin chips moves forward, until when moving to the block of batten positioning cylinder upper end, this batten stop motion, material loading workman continues material loading, until material loading workman perceives the resistance from block, stop to this material loading guide groove material loading, then to other material loading guide groove material loadings, because pin chips length differs, once may need to put into continuously 2-4 root pin chips in certain material loading guide groove and just can experience resistance from block, in the present embodiment, certain material loading guide groove first time is when experiencing the resistance from block, 2 pin chips have been gone up in this material loading guide groove, after first pin chips touches batten positioning cylinder, batten positioning cylinder falls at once, and batten positioning cylinder performs two actions.First element: batten positioning cylinder sends signal to material folding gas pawl, first pin chips that material folding gas pawl captures in this material loading guide groove moves to arrangement guide groove; Second action: batten positioning cylinder sends signal to the indicator lamp of the material loading port being positioned at material loading guide groove, informs that material loading workman batten positioning cylinder falls, and has had batten to be walked by material folding gas pawl folder, can continue material loading in this material loading guide groove.
When the end of first pin chips is through detecting sensor, the length d1 of first pin chips is out measured, because the batten total length needed is 2m, therefore, 1st pin chips under the drive of material folding gas pawl, stop motion after arrangement guide groove advance 2m, simultaneously, batten positioning cylinder upwards rises, (suppose that upper 3rd pin chips just can experience the resistance of batten positioning cylinder) when material loading workman continues upper 3rd pin chips, promote the 2nd pin chips and first arrive detecting sensor, detecting sensor starts the length recording the 2nd pin chips, continue promotion the 2nd pin chips and arrive batten positioning cylinder, material loading workman perceives the resistance from block, stop to this material loading guide groove material loading, batten positioning cylinder falls at once, signal is sent on the one hand to material folding gas pawl, second pin chips in material loading guide groove walked by the top folder that material folding gas pawl returns material loading guide groove, the advance of the 2nd pin chips is (2-d1) m, signal is sent on the other hand to indicator lamp, inform that material loading workman batten positioning cylinder falls, in this material loading guide groove, the 2nd batten is walked by material folding gas pawl folder, material loading can be continued.The advance of calculated for subsequent batten by that analogy, until the batten total length of this arrangement guide groove is more than or equal to 2m, material loading guide groove entrance on same straight line is closed, stop material loading, after 24 material loading arrangement channels are all filled, follow-uply can carry out transmitting, the operation such as cutting, batten being cut to length is unanimously 2m.
Claims (4)
1. batten material loading detects collating unit, it is characterized in that: comprise frame, frame is provided with n group material loading arrangement channel, along the working direction of batten, described material loading arrangement channel of often organizing comprises the material loading guide groove be arranged in order on the same line, a batten positioning cylinder and an arrangement guide groove, and described material loading guide groove, arrangement guide groove are all fixed in frame; N is the natural number of >=2;
N material loading guide groove is parallel to each other and length is identical, the material loading port of n material loading guide groove is positioned on the first initial line, described the first initial line is vertical with batten working direction, n arrangement guide groove is parallel to each other and length is identical, the material loading port of n arrangement guide groove is positioned in the second start line, and described second start line is vertical with batten working direction;
The piston rod place of described batten positioning cylinder is provided with block, and when the piston rod of batten positioning cylinder shrinks, the highest point of block is lower than the lowest part of material loading guide groove, and when the piston rod of batten positioning cylinder stretches out, block can block the batten from material loading guide groove;
The detecting sensor for calculating every root batten length and advance is provided with on each material loading guide groove, near the discharge outlet of material loading guide groove;
The top of described material loading guide groove and arrangement guide groove is provided with straight line module, described straight line module is provided with n material folding gas pawl, often organize all to there being a material folding gas pawl directly over material loading arrangement channel, straight line module drives material folding gas pawl to move back and forth along the direction of material loading arrangement channel.
2. batten material loading according to claim 1 detects collating unit, it is characterized in that: be provided with indicator lamp on each material loading guide groove, near the material loading port of material loading guide groove, described indicator lamp is connected with batten positioning cylinder.
3. batten material loading according to claim 1 and 2 detects collating unit, it is characterized in that: the base plate that described material loading guide groove comprises level and two side plates be fixedly connected with base plate, described side plate is vertical with base plate, and the base plate of material loading guide groove is fixed in frame.
4. batten material loading according to claim 3 detects collating unit, it is characterized in that: the material loading port of described each material loading guide groove is provided with a guiding groove, guiding groove is fixed in frame, and the entrance width of guiding groove is greater than the width of material loading guide groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520436882.6U CN204727164U (en) | 2015-06-24 | 2015-06-24 | Batten material loading detects collating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520436882.6U CN204727164U (en) | 2015-06-24 | 2015-06-24 | Batten material loading detects collating unit |
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| Publication Number | Publication Date |
|---|---|
| CN204727164U true CN204727164U (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520436882.6U Expired - Fee Related CN204727164U (en) | 2015-06-24 | 2015-06-24 | Batten material loading detects collating unit |
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| CN (1) | CN204727164U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042089A (en) * | 2016-08-12 | 2016-10-26 | 平顶山市安泰华矿用安全设备制造有限公司 | Batten splicing device |
| CN106078948A (en) * | 2016-08-12 | 2016-11-09 | 平顶山市安泰华矿用安全设备制造有限公司 | A kind of batten assembling unit with unidirectional propulsive mechanism |
| CN108502462A (en) * | 2017-11-08 | 2018-09-07 | 新昌县大市聚镇伯凡机械厂 | A kind of feeding device of annulus part |
-
2015
- 2015-06-24 CN CN201520436882.6U patent/CN204727164U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042089A (en) * | 2016-08-12 | 2016-10-26 | 平顶山市安泰华矿用安全设备制造有限公司 | Batten splicing device |
| CN106078948A (en) * | 2016-08-12 | 2016-11-09 | 平顶山市安泰华矿用安全设备制造有限公司 | A kind of batten assembling unit with unidirectional propulsive mechanism |
| CN106042089B (en) * | 2016-08-12 | 2018-05-18 | 平顶山市安泰华矿用安全设备制造有限公司 | A kind of batten assembling unit |
| CN106078948B (en) * | 2016-08-12 | 2018-05-18 | 平顶山市安泰华矿用安全设备制造有限公司 | A kind of batten assembling unit with unidirectional propulsive mechanism |
| CN108502462A (en) * | 2017-11-08 | 2018-09-07 | 新昌县大市聚镇伯凡机械厂 | A kind of feeding device of annulus part |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20180624 |