CN204724898U - Differential carrier effusion wall boring grab - Google Patents

Differential carrier effusion wall boring grab Download PDF

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Publication number
CN204724898U
CN204724898U CN201520380918.3U CN201520380918U CN204724898U CN 204724898 U CN204724898 U CN 204724898U CN 201520380918 U CN201520380918 U CN 201520380918U CN 204724898 U CN204724898 U CN 204724898U
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mandrel
differential case
support column
dial
axial direction
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张运军
席小龙
常继成
赵海涛
刘海军
邵光保
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Hubei Tri Ring Forging Co Ltd
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Hubei Tri Ring Forging Co Ltd
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Abstract

本实用新型涉及钻孔夹具技术领域,尤其涉及一种差速器壳多斜孔钻孔夹具,包括底座、支撑板、固定座、芯轴,所述芯轴通过轴承与所述固定座连接,所述固定座通过所述支撑板与所述底座连接,所述芯轴的一端设置有拨盘机构、支撑柱、压紧装置,支撑柱的正上方设置有钻模板,压紧装置将差速器壳压紧在支撑柱上,并通过定位销阻止差速器壳相对支撑柱转动,通过拨盘机构每次转动芯轴一定角度后,再通过钻模板的钻套进行钻孔,从而可以使用摇臂钻床进行加工,且保证加工精度,使用简单,保证加工质量。

The utility model relates to the technical field of drilling jigs, in particular to a multi-slant hole drilling jig for a differential case, comprising a base, a support plate, a fixing seat, and a mandrel. The mandrel is connected to the fixing seat through a bearing. The fixed seat is connected with the base through the support plate, and one end of the mandrel is provided with a dial mechanism, a support column, and a pressing device. The housing is pressed tightly on the support column, and the positioning pin prevents the differential housing from rotating relative to the support column. After the mandrel is rotated by a certain angle through the dial mechanism, the drill hole is drilled through the drill sleeve of the drill template, so that it can be used The radial drilling machine is used for processing, and the processing accuracy is guaranteed, the use is simple, and the processing quality is guaranteed.

Description

差速器壳多斜孔钻孔夹具Drilling jig for multi-slope holes in differential case

技术领域 technical field

本实用新型涉及钻孔夹具技术领域,特别是涉及一种差速器壳多斜孔钻孔夹具。 The utility model relates to the technical field of drilling jigs, in particular to a multi-slant hole drilling jig for a differential case.

背景技术 Background technique

汽车差速器是使左、右(或前、后)驱动轮实现以不同转速转动的重要机构,需要与多个零件连接,因此需要加工多个孔,并且其对尺寸精度要求较高。常见的汽车差速器需要在差速器壳上沿圆周方向均匀加工八(四)个孔,且这些孔的轴向与差速器壳的轴向成一夹角,在现有技术中,普通的钻孔设备无法一次性装夹加工,从而难以保证加工精度,而需要使用五轴联动数控机床进行加工,设备成本较高。 The automotive differential is an important mechanism that enables the left and right (or front and rear) drive wheels to rotate at different speeds. It needs to be connected with multiple parts, so multiple holes need to be processed, and it requires high dimensional accuracy. A common automotive differential needs to uniformly process eight (four) holes on the differential case along the circumferential direction, and the axial direction of these holes forms an included angle with the axial direction of the differential case. In the prior art, ordinary The advanced drilling equipment cannot be clamped and processed at one time, so it is difficult to ensure the processing accuracy, but it needs to be processed with a five-axis linkage CNC machine tool, and the equipment cost is relatively high.

实用新型内容 Utility model content

本实用新型的目的在于针对现有技术的不足,而提供一种差速器壳多斜孔钻孔夹具,其通过拨盘机构每次转动芯轴一定角度后,再通过钻模板的钻套进行钻孔,可以使用摇臂钻床进行加工,且保证加工精度,使用简单,保证加工质量。 The purpose of this utility model is to aim at the deficiencies of the prior art, and to provide a differential housing multi-slanted hole drilling jig, which rotates the mandrel at a certain angle through the dial mechanism each time, and then through the drill sleeve of the drilling template. Drilling can be processed with a radial drilling machine, and the processing accuracy is guaranteed, easy to use, and the processing quality is guaranteed.

本实用新型解决其技术问题所采用的技术方案是:一种差速器壳多斜孔钻孔夹具,其包括底座,所述底座上方设置有支撑板、固定座、芯轴,所述芯轴通过轴承与所述固定座连接,所述固定座通过所述支撑板与所述底座连接,所述芯轴的一端设置有用于限定芯轴旋转角度的拨盘机构、用于沿轴向支撑差速器壳的支撑柱、用于将差速器壳压紧在所述支撑柱的压紧装置,所述拨盘机构设置有用于阻止差速器壳相对支撑柱转动的定位销,支撑柱的正上方设置有钻模板,所述钻模板与所述支撑板固定连接,所述钻模板设置有钻套,所述钻套的轴向与所述芯轴的轴向的夹角等于差速器壳轴向与拟钻孔轴向的夹角。 The technical solution adopted by the utility model to solve the technical problem is: a differential case multi-slant hole drilling fixture, which includes a base, a support plate, a fixing seat, and a mandrel are arranged above the base, and the mandrel The fixed seat is connected with the fixed seat through the bearing, and the fixed seat is connected with the base through the support plate. One end of the mandrel is provided with a dial mechanism for limiting the rotation angle of the mandrel, and is used for axially supporting the difference. The support column of the transmission case, the pressing device for pressing the differential case on the support column, the dial mechanism is provided with a positioning pin for preventing the differential case from rotating relative to the support column, and the support column A drill template is arranged directly above, and the drill template is fixedly connected with the support plate. The drill template is provided with a drill sleeve, and the included angle between the axial direction of the drill sleeve and the axial direction of the mandrel is equal to that of the differential gear. The angle between the shell axis and the axis to be drilled.

所述支撑柱的直径与差速器壳中心孔的直径相等。 The diameter of the support column is equal to the diameter of the center hole of the differential case.

所述压紧装置包括压板、压紧螺母,所述压紧螺母与所述芯轴螺纹连接,所述压板位于所述压紧螺母与所述支撑柱之间。 The compression device includes a compression plate and a compression nut, the compression nut is threadedly connected with the mandrel, and the compression plate is located between the compression nut and the support column.

所述拨盘机构包括拨盘、销子,所述拨盘的侧面以所述芯轴的轴向为中心等角度设置有八个通孔,所述销子穿过一个所述通孔插入所述固定座的侧面。 The dial mechanism includes a dial and a pin. The side of the dial is provided with eight through holes equiangularly centered on the axial direction of the mandrel, and the pin is inserted through one of the through holes. The side of the fixed seat.

所述定位销垂直设置于所述拨盘的侧面。 The positioning pin is vertically arranged on the side of the dial.

本实用新型的有益效果是:一种差速器壳多斜孔钻孔夹具,其包括底座、支撑板、固定座、芯轴,所述芯轴通过轴承与所述固定座连接,所述固定座通过所述支撑板与所述底座连接,所述芯轴的一端设置有拨盘机构、支撑柱、压紧装置,支撑柱的正上方设置有钻模板,压紧装置将差速器壳压紧在支撑柱上,并通过定位销阻止差速器壳相对支撑柱转动,通过拨盘机构每次转动芯轴一定角度后,再通过钻模板的钻套进行钻孔,从而可以使用摇臂钻床进行加工,且保证加工精度,使用简单,保证加工质量。 The beneficial effect of the utility model is: a differential housing multi-slanted hole drilling fixture, which includes a base, a support plate, a fixed seat, a mandrel, the mandrel is connected to the fixed seat through a bearing, and the fixed The seat is connected to the base through the support plate, and one end of the mandrel is provided with a dial mechanism, a support column, and a pressing device. It is fastened on the support column, and the positioning pin is used to prevent the differential housing from rotating relative to the support column. After the mandrel is rotated by a certain angle through the dial mechanism, the drill hole is drilled through the drill sleeve of the drill template, so that the radial drilling machine can be used. For processing, and to ensure the processing accuracy, easy to use, to ensure the processing quality.

附图说明 Description of drawings

图1是本实用新型的差速器壳多斜孔钻孔夹具的结构示意图。 Fig. 1 is a structural schematic diagram of a multi-slanted hole drilling jig for a differential case of the present invention.

附图标记说明: Explanation of reference signs:

1——底座                   2——支撑板 1——base 2——support plate

3——固定座                 4——芯轴 3——fixed seat 4——mandrel

5——轴承                   6——拨盘机构 5——Bearing 6——Dial Mechanism

61——定位销                62——拨盘 61——locating pin 62——dial

63——销子                  7——支撑柱 63——Pin 7——Support column

8——压紧装置               81——压板 8——Clamping device 81——Press plate

82——压紧螺母              9——钻模板 82——Clamp nut 9——Drill template

91——钻套                  10——差速器壳。 91——drill sleeve 10——differential case.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型作进一步详细的说明,并不是把本实用新型的实施范围限制于此。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, and the scope of implementation of the utility model is not limited thereto.

如图1所示,本实施例的差速器壳多斜孔钻孔夹具,包括底座1,所述底座1上方设置有支撑板2、固定座3、芯轴4,所述芯轴4通过轴承5与所述固定座3连接,芯轴4可以转动,芯轴4外套接有衬套,轴承5套接于衬套外,所述固定座3通过所述支撑板2与所述底座1连接,所述芯轴4的一端设置有用于限定芯轴4旋转角度的拨盘机构6、用于沿轴向支撑差速器壳10的支撑柱7、用于将差速器壳10压紧在所述支撑柱7的压紧装置8,所述拨盘机构6设置有用于阻止差速器壳10相对支撑柱7转动的定位销61,支撑柱7的正上方设置有钻模板9,所述钻模板9与所述支撑板2固定连接,所述钻模板9设置有钻套91,所述钻套91的轴向与所述芯轴4的轴向的夹角等于差速器壳10轴向与拟钻孔轴向的夹角,本实用新型结构科学,使用时,压紧装置8将差速器壳10压紧在支撑柱7上,并通过定位销61阻止差速器壳10相对支撑柱7转动,然后通过拨盘机构6阻止芯轴4转动,通过设置于钻模板9的钻套91进行钻一个孔后,再通过拨盘机构6将芯轴4转动一定角度后再固定,钻下一个孔,从而依次钻完八个孔,可以使用摇臂钻床进行加工,且保证加工精度,使用简单,保证加工质量。该装置也可以用于钻两个孔、四个孔的情况。 As shown in Figure 1, the multi-slant hole drilling jig for the differential case of this embodiment includes a base 1, a support plate 2, a fixing seat 3, and a mandrel 4 are arranged above the base 1, and the mandrel 4 passes through The bearing 5 is connected with the fixed seat 3, the mandrel 4 can rotate, the mandrel 4 is covered with a bush, the bearing 5 is sleeved outside the bush, and the fixed seat 3 is connected to the base 1 through the support plate 2 One end of the mandrel 4 is provided with a dial mechanism 6 for limiting the rotation angle of the mandrel 4, a support column 7 for supporting the differential case 10 in the axial direction, and a support column 7 for pressing the differential case 10 tightly. On the pressing device 8 of the support column 7, the dial mechanism 6 is provided with a positioning pin 61 for preventing the differential case 10 from rotating relative to the support column 7, and a drilling template 9 is arranged directly above the support column 7, so that The drill template 9 is fixedly connected with the support plate 2, the drill template 9 is provided with a drill sleeve 91, and the included angle between the axial direction of the drill sleeve 91 and the axial direction of the mandrel 4 is equal to that of the differential case 10 The included angle between the axial direction and the axial direction of the drilled hole is scientific in structure of the utility model. When in use, the pressing device 8 compresses the differential case 10 on the support column 7, and prevents the differential case 10 through the positioning pin 61. Rotate relative to the support column 7, then prevent the mandrel 4 from rotating through the dial mechanism 6, drill a hole through the drill bushing 91 arranged on the drill template 9, and then fix the mandrel 4 by rotating a certain angle through the dial mechanism 6 , Drill the next hole, so that eight holes are drilled in turn, and the radial drilling machine can be used for processing, and the processing accuracy is guaranteed, the use is simple, and the processing quality is guaranteed. The device can also be used for drilling two holes, four holes.

进一步的,差速器壳10的中部设置有中心孔,所述支撑柱7的直径与该中心孔的直径相等,从而沿径向对差速器壳10进行限位。 Further, a central hole is provided in the middle of the differential case 10 , and the diameter of the support column 7 is equal to the diameter of the central hole, so as to limit the differential case 10 in the radial direction.

进一步的,所述压紧装置8包括压板81、压紧螺母82,所述压紧螺母82与所述芯轴4螺纹连接,所述压板81位于所述压紧螺母82与所述支撑柱7之间。 Further, the pressing device 8 includes a pressing plate 81 and a pressing nut 82, the pressing nut 82 is threadedly connected with the mandrel 4, the pressing plate 81 is located between the pressing nut 82 and the support column 7 between.

进一步的,所述拨盘机构6包括拨盘62、销子63,所述拨盘62的侧面以所述芯轴4的轴向为中心等角度设置有八个通孔,所述销子63穿过一个所述通孔插入所述固定座3的侧面。进一步的,还可以在拨盘62设置一垫板,当差速器壳10压紧在支撑柱7上时,差速器壳10的端面抵触该垫板,从而沿轴向对差速器壳10进行限位。 Further, the dial mechanism 6 includes a dial 62 and a pin 63, the side of the dial 62 is provided with eight through holes equiangularly centered on the axial direction of the mandrel 4, and the pin 63 Insert the side of the fixing base 3 through one of the through holes. Further, a backing plate can also be provided on the dial 62. When the differential case 10 is pressed against the support column 7, the end surface of the differential case 10 will be against the backing plate, thereby axially supporting the differential case 10. Carry out limit.

进一步的,所述定位销61垂直设置于所述拨盘62的侧面,定位销61利用差速器壳10端面处设置有孔,从而阻止差速器壳10相对拨盘62发生转动。 Further, the positioning pin 61 is vertically arranged on the side of the dial 62 , and the positioning pin 61 utilizes the hole provided at the end surface of the differential case 10 to prevent the differential case 10 from rotating relative to the dial 62 .

最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.

Claims (5)

1.差速器壳多斜孔钻孔夹具,其特征在于:包括底座(1),所述底座(1)上方设置有支撑板(2)、固定座(3)、芯轴(4),所述芯轴(4)通过轴承(5)与所述固定座(3)连接,所述固定座(3)通过所述支撑板(2)与所述底座(1)连接,所述芯轴(4)的一端设置有用于限定芯轴(4)旋转角度的拨盘机构(6)、用于沿轴向支撑差速器壳的支撑柱(7)、用于将差速器壳压紧在所述支撑柱(7)的压紧装置(8),所述拨盘机构(6)设置有用于阻止差速器壳相对支撑柱(7)转动的定位销(61),支撑柱(7)的正上方设置有钻模板(9),所述钻模板(9)与所述支撑板(2)固定连接,所述钻模板(9)设置有钻套(91),所述钻套(91)的轴向与所述芯轴(4)的轴向的夹角等于差速器壳轴向与拟钻孔轴向的夹角。 1. The multi-slant hole drilling jig for the differential case is characterized in that it includes a base (1), and a support plate (2), a fixed seat (3), and a mandrel (4) are arranged above the base (1). The mandrel (4) is connected with the fixed seat (3) through the bearing (5), the fixed seat (3) is connected with the base (1) through the support plate (2), and the mandrel One end of (4) is provided with a dial mechanism (6) used to limit the rotation angle of the mandrel (4), a support column (7) used to support the differential case in the axial direction, and a support column (7) used to compress the differential case In the pressing device (8) of the support column (7), the dial mechanism (6) is provided with a positioning pin (61) for preventing the differential case from rotating relative to the support column (7), and the support column (7 ) is provided with a drill template (9), the drill template (9) is fixedly connected to the support plate (2), the drill template (9) is provided with a drill sleeve (91), and the drill sleeve ( The included angle between the axial direction of 91) and the axial direction of the mandrel (4) is equal to the included angle between the axial direction of the differential case and the axial direction of the to-be-drilled hole. 2.根据权利要求1所述的差速器壳多斜孔钻孔夹具,其特征在于:所述支撑柱(7)的直径与差速器壳中心孔的直径相等。 2. The jig for drilling multiple oblique holes in the differential case according to claim 1, characterized in that: the diameter of the support column (7) is equal to the diameter of the center hole of the differential case. 3.根据权利要求2所述的差速器壳多斜孔钻孔夹具,其特征在于:所述压紧装置(8)包括压板(81)、压紧螺母(82),所述压紧螺母(82)与所述芯轴(4)螺纹连接,所述压板(81)位于所述压紧螺母(82)与所述支撑柱(7)之间。 3. The multi-slanted hole drilling jig for differential case according to claim 2, characterized in that: the pressing device (8) includes a pressing plate (81) and a pressing nut (82), and the pressing nut (82) is threadedly connected with the mandrel (4), and the pressure plate (81) is located between the compression nut (82) and the support column (7). 4.根据权利要求1所述的差速器壳多斜孔钻孔夹具,其特征在于:所述拨盘机构(6)包括拨盘(62)、销子(63),所述拨盘(62)的侧面以所述芯轴(4)的轴向为中心等角度设置有八个通孔,所述销子(63)穿过一个所述通孔插入所述固定座(3)的侧面。 4. The multi-slant hole drilling jig for differential case according to claim 1, characterized in that: the dial mechanism (6) includes a dial (62), a pin (63), and the dial ( The side of 62) is provided with eight through holes equiangularly centered on the axial direction of the mandrel (4), and the pin (63) is inserted into the side of the fixing seat (3) through one of the through holes . 5.根据权利要求4所述的差速器壳多斜孔钻孔夹具,其特征在于:所述定位销(61)垂直设置于所述拨盘(62)的侧面。 5 . The jig for drilling multiple oblique holes in the differential case according to claim 4 , characterized in that: the positioning pin ( 61 ) is vertically arranged on the side of the dial ( 62 ).
CN201520380918.3U 2015-06-05 2015-06-05 Differential carrier effusion wall boring grab Expired - Lifetime CN204724898U (en)

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CN108500336A (en) * 2017-02-28 2018-09-07 长沙泽骏装饰设计有限公司 A kind of rat holing tool
CN109454261A (en) * 2018-11-28 2019-03-12 贵州风雷航空军械有限责任公司 A kind of cross bore drilling tool and processing method
CN110238429A (en) * 2019-07-26 2019-09-17 湖南南方通用航空发动机有限公司 A drilling jig
CN110893535A (en) * 2019-12-02 2020-03-20 太重集团榆次液压工业有限公司 Device for assembling plunger pump cylinder copper bush
CN111112685A (en) * 2020-01-22 2020-05-08 福州万德电气有限公司 Anti-reverse disc inclined hole drilling tool and machining method thereof
CN112157289A (en) * 2020-09-21 2021-01-01 重庆市源仁机械制造有限公司 Part inclined hole machining device
CN113695633A (en) * 2021-09-17 2021-11-26 重庆江增船舶重工有限公司 Inclined oil hole drilling tool for bearing shell of supercharger
CN114029707A (en) * 2021-11-19 2022-02-11 沈阳航天新光集团有限公司 Clamping tool for boring high-precision inclined taper hole and machining process
CN114473549A (en) * 2021-09-09 2022-05-13 上海大屯能源股份有限公司江苏分公司 Special device for punching high-frequency quenching induction coil
CN115446343A (en) * 2022-10-17 2022-12-09 贵州航天精工制造有限公司 A drilling method and drilling auxiliary tooling for multi-face uniformly distributed oblique through-hole parts

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907855A (en) * 2015-06-10 2015-09-16 合肥凯泉电机电泵有限公司 Fixture for milling coupling surface of WQ/TB type outflow tube seat
CN105252046A (en) * 2015-11-27 2016-01-20 沈阳飞机工业(集团)有限公司 Clamp for drilling inclined hole and application
CN106425616A (en) * 2016-11-30 2017-02-22 中核(天津)机械有限公司 Positioning device for processing hole in 45-degree inclination angle
CN108500336A (en) * 2017-02-28 2018-09-07 长沙泽骏装饰设计有限公司 A kind of rat holing tool
CN106984983A (en) * 2017-03-16 2017-07-28 湖南德魅信息技术有限公司 A kind of rat holing instrument
CN107695393A (en) * 2017-11-16 2018-02-16 西峡县众德汽车部件有限公司 Fixture and lathe
CN107695393B (en) * 2017-11-16 2019-09-03 西峡县众德汽车部件有限公司 Fixture and lathe
CN109454261A (en) * 2018-11-28 2019-03-12 贵州风雷航空军械有限责任公司 A kind of cross bore drilling tool and processing method
CN110238429A (en) * 2019-07-26 2019-09-17 湖南南方通用航空发动机有限公司 A drilling jig
CN110893535A (en) * 2019-12-02 2020-03-20 太重集团榆次液压工业有限公司 Device for assembling plunger pump cylinder copper bush
CN111112685A (en) * 2020-01-22 2020-05-08 福州万德电气有限公司 Anti-reverse disc inclined hole drilling tool and machining method thereof
CN112157289A (en) * 2020-09-21 2021-01-01 重庆市源仁机械制造有限公司 Part inclined hole machining device
CN114473549A (en) * 2021-09-09 2022-05-13 上海大屯能源股份有限公司江苏分公司 Special device for punching high-frequency quenching induction coil
CN113695633A (en) * 2021-09-17 2021-11-26 重庆江增船舶重工有限公司 Inclined oil hole drilling tool for bearing shell of supercharger
CN114029707A (en) * 2021-11-19 2022-02-11 沈阳航天新光集团有限公司 Clamping tool for boring high-precision inclined taper hole and machining process
CN115446343A (en) * 2022-10-17 2022-12-09 贵州航天精工制造有限公司 A drilling method and drilling auxiliary tooling for multi-face uniformly distributed oblique through-hole parts

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