CN2047212U - Ceramic hollow utensil no absorption mould revolving and blowing forming machine - Google Patents
Ceramic hollow utensil no absorption mould revolving and blowing forming machine Download PDFInfo
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- CN2047212U CN2047212U CN 87206349 CN87206349U CN2047212U CN 2047212 U CN2047212 U CN 2047212U CN 87206349 CN87206349 CN 87206349 CN 87206349 U CN87206349 U CN 87206349U CN 2047212 U CN2047212 U CN 2047212U
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Abstract
The utility model relates to a forming machine, particularly the ceramic hollow utensil no absorption mould revolving and blowing forming machines of bottle class, jar class, pot class, kettle class and cup class. The forming machine comprises a main spindle system, a lifting mechanism, a machine feed mechanism, a forming mechanism, a hand feed mechanism and a control system. The forming machine can rapidly and wholly form an integral forming mode of the blanks of the bottle class, the jar class, the pot class, the kettle class and the cup class ceramic hollow utensils, which is a no-absorption water mould. The walls of the blanks are thin, uniform, compact, pore-free and seamless, and the blanks have good quality screw threads. Compared with a grouting method and a spinning method, the blanks have good inherent quality. The outer cross sections of the blanks are in polygon, micro flat shape and circular shape.
Description
The utility model is about forming machine, and especially the nothing suction mould of bottle, altar, jar, kettle, cup class ceramic hollow vessel revolves and blows forming machine.
In prior art, to the shaping of bottle, altar, jar, kettle, cup class ceramic hollow vessel, the employing rolling process that has, the employing spinning method that has, the employing slip casting method that has, the employing that has pulls the base method.Pull base genealogy of law original method, be eliminated substantially, and three kinds of other methods all must be shaped by water imbibition model (mostly being plaster cast).Adopt the water imbibition model, make rolling process, spinning method and slip casting method have following deficiency: at first, owing to be with contour forming, leather-hard drying, water imbibition model consumption is big; Secondly, water imbibition model manufacturing process is loaded down with trivial details; The 3rd, the water imbibition model has increased the station volume and weight of blank, makes corresponding increase volume of equipment and stiffeners such as forming machine, chain type drying machine; The 4th, the error that the position error of water imbibition model itself and wearing and tearing bring makes the necessary corresponding raising accuracy of manufacture of forming machine to make the cost of plant equipment rise like this, especially adopts slip casting method all the more so; The 5th, if adopt plaster mold, gypsum powder, chip are sneaked into easily and are caused in the base mud that goods scrap, and the plaster cast of bulkiness has increased operation labour intensity, and gypsum is fried in baking (or steaming) and leather-hard drying will consume a large amount of heat energy.In the electroceramics manufacturing industry, though most electroceramics bases also adopt the no plaster mold rotary-cut forming process based on cutting, but these blanks all are garden piece or garden shape heavy wall shape, and when running into thin-walled blank or blank and be big tripe osculum or cross section, non-garden, electroceramics rotary-cut forming machine is also had no way out.
Task of the present utility model provides a kind of ceramic hollow vessel not to be had the suction mould and revolves and blow forming machine.Adopt this forming machine blank of one piece shaping bottle, altar, jar, kettle, cup class ceramic hollow vessel apace, model need not absorb water, gained blank wall thickness is even, fine and close pore-free, seamless trace, and have the high-quality screw thread and than slip casting method, inherent quality that the spinning method is high.
The shaping principle of this forming machine that the utility model provides is to utilize the plasticity of pug, carries out the abnormal shaping of plasticity.It comprises two aspects, the first, and pug metamorphosis is to realize under the mechanical external force effect, when various cutters act on the pug of rotation by the purpose that is shaped, will soon obtain our desirable blank.This species transformation is shaped and is applicable to the shaping of cross section, garden base usually, compare with flow forming with the rolling forming method, its difference is that this forming machine is not limited by or not model shape chamber, free abnormal shaping of system, and model-free, rolling forming and mould pressing then are limited by model shape chamber size, free abnormal shaping of right and wrong; The second, pug metamorphosis is under the Compressed Gas effect, and realize by mould.Pug is on the basis that is out of shape under the mechanical external force effect abnormal shaping the under the Compressed Gas effect, cross section, the garden blank that contains pug gained under the mechanical external force effect with mould, feed Compressed Gas then, make cross section, garden blank become the dies cavity shape, also literal, pattern can be printed off, also groove or the hole that shape differs, more or less can be made on the blank surface.This species transformation is shaped and is applicable to that usually cross section, non-garden base is shaped, and in base incrustation literal, pattern, punching (as making exquisite vessel).Pug is abnormal the shaping under the mechanical external force effect, can be directly used in cross section, shaping garden base.
This forming machine that the utility model provides is to be made of six parts such as axis system, direct lifting mechanism, machine delivering gear, deformation mechanism, hand feed mechanism, control systems.Axis system comprises counterdie, threaded main shaft, spindle pulley, motor etc.Direct lifting mechanism comprises the punching cutter, borrows anti-the revolving of part to go straight up to knife bar, rotary quick-change tool holder, heavy-duty tool, intermediate plate etc.The machine delivering gear comprises in stamen axle, empty axle, smoothing tool, tilting-type gauge finder, drive link, chain, balance weight, the stroke bolt etc.Deformation mechanism comprises hollow pipe, flexible pipe, compressed gas source, reciprocating lever, distortion mould and convergence device etc.Hand feed mechanism comprises the head smoothing tool, cuts bed plate etc.Control system comprises handle, pedal clutch bar etc.The each several part of the described forming machine of composition the utility model can make up in a different manner and constitute this forming machine, and can assemble advanced control system and control automatically.
The utility model has the advantages that: not only overcome the shortcoming of prior art, and made one piece shaping bottle, altar, jar, kettle, cup class ceramic hollow vessel blank, do not needed water imbibition model (as plaster cast); Can dwindle production site greatly, increase substantially labor productivity; Work simplification does not have the suction of manufacturing model workshop section, is easy to promote and management; It is fast easy to change base shape, need be through the skilled craftsman of long-term training; The shaping cost reduces greatly; Thin and even, the fine and close pore-free of products obtained therefrom wall, seamless trace, and can make the high-quality screw thread.Change the distortion mould and can make the product of forms such as polygon (as quadrangle, pentagon, hexagon, heptagon, octagon), garden shape, little ellipse garden shape, little flat cross section.
Accompanying drawing be this forming machine that provides of the utility model structural representation, axis system and machine delivering gear part-structure front view and vertical view, borrow part the anti-front view and the vertical view of going straight up to lever structure that revolve.
Accompanying drawing 1 is the structural representation of this forming machine that provides of the utility model.Wherein reciprocating lever (1) and (29), distortion mould (2) and (28), tilting-type gauge finder (3), empty axle (4), roll a cutter (5), smoothing tool (6), chain (7), balance weight (8), bolt in the stroke (9), drive link (10), spindle pulley (11), threaded main shaft (12), stamen axle (13), counterdie (14), motor pulley (15), motor (16), base (17), base mud (18), convergence device (19), hollow pipe (20), intermediate plate (21), rotary quick-change tool holder (22), punching cutter (23), heavy-duty tool (24), borrow anti-the revolving of part to go straight up to knife bar (25), compressed gas source (26), head smoothing tool (27), cut bed plate (30), half of nut (31), pedal clutch bar (32), flexible pipe (44).Stamen axle (13) wears structure with empty axle (4).Convergence device (19) can make uncovered shape base mud (18) produce distortion, becomes big tripe osculum shape base (17); Convergence device (19) can be single bulk, also can be a plurality of bulks, can also be roller type.Distortion mould (2) and (28) can be that two or more parts are formed, and both can be that metal material is made, and also can be that nonmetallic materials are made; It can be manually that distortion mould (2) and (28) contains base (17), also can be machine driving, can also be Pneumatic Transmission or hydraulicdriven.
Accompanying drawing 2 is front view, vertical views of the part-structure of the axis system of this forming machine that provides of the utility model and machine delivering gear.Its quill shaft (4), drive link (10), threaded main shaft (12), stamen axle (13), half of nut (31), pedal clutch bar (32).
Accompanying drawing 3 be this forming machine that provides of the utility model borrow part anti-front view, the vertical view of going straight up to knife bar that revolve.Wherein tool post (33), garden knife bar (34), force pin-and-hole (35), two bar handle (36), clamp bolt hole (37), handle (38), counterweight (39), clamp bolt hole (40), fulcrum pin-and-hole (41), knife rest (42), clamp bolt hole (43).
Accompanying drawing has been showed the structure situation of this forming machine that the utility model provides.The function and the correlation of its each several part are as follows: reciprocating lever (1) and (29) are the fixing body and the guides of distortion mould (2) and (28), do not have around the axle linear reciprocating motion; Distortion mould (2) and (28), two-half die close up the back and form the blank profile, make cross section, garden blank become the dies cavity shape under the Compressed Gas effect.After two-half die separates, can take one-tenth base eventually away; Tilting-type gauge finder (3) tiltable different angles, its angle of inclination determines the movement locus of smoothing tool (6), thereby cuts out the blank of different profiles; Empty axle (4) is made rectilinear motion up and down along stamen axle (13), drives smoothing tool (6) and move from the top down, cuts out the profile of base, and moves from bottom to top to push and roll a cutter (5) and shut out blank oral area screw thread; It is rolled threaded to roll a cutter (5); Smoothing tool (6) essence is cut the blank profile; Bolt (9) in chain (7), balance weight (8) and the stroke is the positioner of empty axle (4) stroke end when moving from bottom to top, adjusts the length of bolt (9) in the stroke, can make empty axle (4) accurately rest on assigned position; Drive link (10) passes to empty axle (4) to rotatablely moving of threaded main shaft (12), and is converted to the rectilinear motion up and down of empty axle (4); Spindle pulley (11) transmits the power of motor (16) and gives threaded main shaft (12); Threaded main shaft (12) is the fixing body of counterdie (14), forms blank and rotatablely moves, and provide the power that moves up and down by half of nut (31) and drive link (10) for empty axle; Stamen axle (13) is the supporter and the guide of empty axle (4); Counterdie (14) is the cradling element of base mud (18) and base (17), or the model of base (17) bottom shape; Motor pulley (15); Motor (16), effect are to provide power for main shaft (12); Convergence device (19) is done the motion of arcuate movement or radial alignment to base mud (18) center base mud (18) top of borehole is shunk, and forms " big tripe osculum " shape; Hollow pipe (20), its effect are to stablize base mud (18) center, form vessel port diameter accurately; Intermediate plate (21) connects rotary quick-change tool holder (22) and borrows anti-the revolving of part to go straight up to knife bar (25); Rotary quick-change tool holder (22) rotates, and makes hollow pipe (20), punching cutter (23), heavy-duty tool (24) one after the other work; Punching cutter (23), borehole on base mud; Heavy-duty tool (24), the outer garden of rough lumber blank; Borrowing anti-the revolving of part to go straight up to knife bar (25), back and forth move up and down, is the attachment of intermediate plate (21); Compressed gas source (26) provides Compressed Gas; Head smoothing tool (27) is made arc to the incision motion, and essence is cut the blank head; Cut bed plate (30), make arc to the incision motion, essence is cut the blank bottom; Half of nut (31) is made arc to the clutch campaign with drive link (10), and rotatablely moving of threaded main shaft (12) is converted to moving up and down of drive link (10); Pedal clutch bar (32), make arcuate movement, after under foot-operated, drive link (10) drives the screw-threaded engagement on half of nut (31) and the threaded main shaft (12), make rotatablely moving of threaded main shaft (12) be converted to moving up and down of drive link (10), half of nut (31) clutch is fast sensitive; Tool post (33) is the cradling element of knife rest (42); Garden knife bar (34) is done straight reciprocating motion, and it is end device intermediate plate (21) down; Force pin-and-hole (35) connects two bar handles (36) and garden knife bar (34); Two bar handles (36) are made arcuate movement around fulcrum pin-and-hole (41); Clamp bolt hole (37) connects two bar handles (36) and handle (38); Handle (38) is the grip portions of operator's hand; The weight of counterweight (39) balance garden knife bar (34); Clamp bolt hole (40) is fastened on counterweight (39) on two bar handles (36); Fulcrum pin-and-hole (41) is the fulcrum of two bar handles (36); Knife rest (42) is the cradling element of garden knife bar (34), around tool post (33) motion, adapts to different Working positions; Clamp bolt hole (43), the fit clearance of adjustment knife rest (42) and garden knife bar (34); Flexible pipe (44), effect are the transporting compressed gas bodies.
A kind of course of work of this forming machine that the utility model provides is: pug is placed on the counterdie (14) of rotation, rotate rotary quick-change tool holder (22), hollow out the center of pug with punching cutter (23), obtain base mud (18), insert hollow pipe (20), then with convergence device (19), head smoothing tool (27), smoothing tool (6) cuts, close up distortion mould (2) and (28) subsequently again, feed Compressed Gas by compressed gas source (26) through flexible pipe (44), to base (17) distortion, separately be out of shape mould (2) and (28), shut out the oral area screw thread with rolling a cutter (5), cut off base (17) with cutting bed plate (30) at last, base (17) is separated with counterdie (14).
The another kind of course of work of this forming machine that the utility model provides is: pug is placed on the counterdie (14) of rotation, rotate rotary quick-change tool holder (22), hollow out the center of pug with punching cutter (23), use the outer garden of heavy-duty tool (24) rough lumber blank simultaneously, insert hollow pipe (20), with convergence device (19) base mud (18) top is shunk then, form " big tripe osculum " shape, use head smoothing tool (27) essence to cut the blank head again, cut the blank profile with smoothing tool (6) essence, close up distortion mould (2) and (28) subsequently again, feed Compressed Gas by compressed gas source (26) through flexible pipe (44) and hollow pipe (20), to base (17) distortion, separately be out of shape mould (2) and (28), shut out the oral area screw thread with rolling a cutter (5), cut off base (17) with cutting bed plate (30) at last, base (17) is separated with counterdie (14).So promptly obtain our desired finished product base.
This forming machine that the utility model provides can also print off various literal, pattern at the outer surface of bottle, altar, tank, kettle, cup class ceramic hollow vessel; Can get the hole of any amount, can be used for making exquisite vessel.
Claims (4)
1, a kind of forming machine, especially ceramic hollow vessel forming machine, by tilting-type gauge finder (3), roll a cutter (5), smoothing tool (6), chain (7), balance weight (8), bolt in the stroke (9), drive link (10), spindle pulley (11), counterdie (14), motor pulley (15), motor (16), convergence device (19), intermediate plate (21), rotary quick-change tool holder (22), punching cutter (23), heavy-duty tool (24), head smoothing tool (27), cut bed plate (30), pedal clutch bar (32), Deng composition, it is characterized in that having threaded main shaft (12), half of nut (31).
2, a kind of forming machine as claimed in claim 1, it is characterized in that having the structure of wearing stamen axle (13), with empty axle (4).
3, a kind of forming machine as claimed in claim 1 is characterized in that having by means of anti-the revolving of part and goes straight up to knife bar (25).
4, a kind of as claim 1, each described forming machine in 2,3, it is characterized in that having reciprocating lever (1) and (29), distortion mould (2) and (28), hollow pipe (20), flexible pipe (44), compressed gas source (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87206349 CN2047212U (en) | 1987-04-09 | 1987-04-09 | Ceramic hollow utensil no absorption mould revolving and blowing forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87206349 CN2047212U (en) | 1987-04-09 | 1987-04-09 | Ceramic hollow utensil no absorption mould revolving and blowing forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2047212U true CN2047212U (en) | 1989-11-08 |
Family
ID=4821940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 87206349 Withdrawn CN2047212U (en) | 1987-04-09 | 1987-04-09 | Ceramic hollow utensil no absorption mould revolving and blowing forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2047212U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485449A (en) * | 2010-12-03 | 2012-06-06 | 贵州建新南海科技股份有限公司 | Automatic blank rotating method and device for porcelain insulator |
-
1987
- 1987-04-09 CN CN 87206349 patent/CN2047212U/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485449A (en) * | 2010-12-03 | 2012-06-06 | 贵州建新南海科技股份有限公司 | Automatic blank rotating method and device for porcelain insulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C15 | Extension of patent right duration from 15 to 20 years for appl. with date before 31.12.1992 and still valid on 11.12.2001 (patent law change 1993) | ||
| RN01 | Renewal of patent term | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |