CN204718336U - A kind of medical medicine cake baking production line - Google Patents
A kind of medical medicine cake baking production line Download PDFInfo
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- CN204718336U CN204718336U CN201520284163.7U CN201520284163U CN204718336U CN 204718336 U CN204718336 U CN 204718336U CN 201520284163 U CN201520284163 U CN 201520284163U CN 204718336 U CN204718336 U CN 204718336U
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- air
- air knife
- production line
- medicine cake
- medical medicine
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Abstract
The utility model discloses a kind of medical medicine cake baking production line, comprise continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtration heat exchange mechanism and control system, in continuous tunnel furnace, be provided with baking channel along its length; Conveying mechanism is positioned at one end of continuous tunnel furnace, the transmission net being provided with drive unit in conveying mechanism and being linked by drive unit, and transmission net is laid in baking channel; Air knife mechanism is positioned at baking channel and is provided with just to the air knife mouth of transmission net blowing; Filter heat exchange mechanism comprise air blow and return device and be positioned at air blow and return device carries out heat exchange steam heat switch to the cold wind that air blow and return device is sent into, air blow and return device is connected to Air knife mechanism by air supply duct.Not only production efficiency is high for medical medicine cake baking production line of the present utility model, and can keep the protein active of medical medicine cake, improves product quality.
Description
Technical field
The utility model relates to a kind of baking production line, particularly relates to a kind of medical medicine cake baking production line.
Background technology
Medicine medicine cake such as Cordyceps sinensis needs through drying process in manufacturing process, and drying means conventional at present has natural drying and dries two kinds of modes, and natural drying is dried, dry, the method such as to dry in the shade, drying time is long, dry run can not manual control, and product quality is poor, the easy variable color of goods, destroy larger to vitamins, climate condition limits, and in case of overcast and rainy, microorganism is easy to breeding, easily by pollutions such as dust, fly, mouse, and production efficiency is low; Oven dry has charcoal fire oven dry and microwave drying etc., although shorten drying time, improve product quality, the water content of the medical medicine cake that this roasting mode is produced is more than 85%, and the protein active of medical medicine cake is not high.
Utility model content
The purpose of this utility model is to provide a kind of medical medicine cake baking production line, and not only production efficiency is high, and can keep the protein active of medical medicine cake while reducing water content, improves product quality.
For achieving the above object, the utility model provides a kind of medical medicine cake baking production line, comprise continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtration heat exchange mechanism and the control system in order to control described conveying mechanism, Air knife mechanism, the work of filtration heat exchange mechanism, in described continuous tunnel furnace, be provided with baking channel along its length; Described conveying mechanism is positioned at one end of continuous tunnel furnace, the transmission net being provided with drive unit in described conveying mechanism and being linked by drive unit, and described transmission net is laid in baking channel; Described Air knife mechanism is positioned at baking channel and is provided with just to the air knife mouth of transmission net blowing; Described filtration heat exchange mechanism comprises air blow and return device and is positioned at air blow and return device carries out heat exchange steam heat switch to the cold wind that air blow and return device is sent into, and described air blow and return device is connected to Air knife mechanism by air supply duct.
As further improvement of the utility model, described conveying mechanism comprises frame, top in described frame is provided with a driving wheel and multiple directive wheel, bottom in described frame is provided with a lower pressure wheel, described transmission net is wound on described driving wheel, on multiple directive wheel and lower pressure wheel, described drive unit is located at the bottom in frame and the driving wheel that links, bottom in described frame is also provided with ultrasonic sink in the sides adjacent of drive unit, described lower pressure wheel is positioned at ultrasonic sink and is fixed on ultrasonic sink wall, the part that described transmission net is wound on lower pressure wheel is positioned at ultrasonic sink.
Further improve as of the present utility model, described transmission net adopts SUS wire netting to be made.
Further improve as of the present utility model, described drive unit is the motor with reductor, described driving wheel, directive wheel and lower pressure wheel are sprocket wheel, and the output shaft of described motor is provided with drive sprocket, and described drive sprocket is connected with driving wheel by chain.
As further improvement of the utility model, described Air knife mechanism comprises the upper air knife and lower air knife that are distributed in the upper and lower both sides of transmission net, described upper air knife identical with lower air knife structure and claim arrange, described upper air knife and lower air knife are provided with described air knife mouth, the lower end distance conveying wire side 15mm of described upper air knife, the upper end distance conveying wire side 10mm of described lower air knife.
Further improve as of the present utility model, described upper air knife and lower air knife are just zigzag facing to the shape of identical end face with continuous tunnel furnace, and the groove between two the often adjacent sawtooth on described upper air knife and lower air knife is dovetail groove.
Further improve as of the present utility model, the diapire of each described dovetail groove is provided with IR fluorescent tube.
Further improve as of the present utility model, described upper air knife and lower air knife all adopt mirror board to be made.
As further improvement of the utility model, described air blow and return device comprises pressure fan and bellows, described pressure fan is located at one end of bellows and is communicated with inner bellows, away from air-supply pusher side, elementary filter screen, intermediate filter screen and senior filter screen are installed from close to pressure fan side direction successively in described bellows, described bellows are also being provided with supply air duct away from air-supply pusher side, described supply air duct is communicated with air supply duct, and described steam heat switch is between intermediate filter screen and senior filter screen.
Further improve as of the present utility model, described air blow and return device also comprises air exhauster, the other end of bellows is located at by described air exhauster, described bellows are also being provided with exhausting air channel away from air-supply pusher side, described exhausting air channel between supply air duct and air exhauster and exhausting air channel be communicated with air exhauster, described exhausting air channel is also communicated with baking channel by air draft pipe.
Compared with prior art, the beneficial effect of medical medicine cake baking production line of the present utility model is as follows:
(1) structure is simple, cheap for manufacturing cost.
(2) continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtration heat exchange mechanism and control system is adopted can to realize toasting the automation of medical medicine cake, not only production efficiency is high, and the moisture content of medical medicine cake can be reduced to 70% by 85%, namely the large quantity of moisture in medical medicine cake can be removed, but the protein active of medical medicine cake can also be kept simultaneously, and improve product quality.
(3) conveying mechanism adopts ultrasonic sink, makes the transmission net be wound on lower pressure wheel be positioned at ultrasonic sink by lower pressure wheel, thus while transmission net conveying, Ultrasonic Cleaning can be carried out, thus cleaning efficiency is high, clean difficulty is low, and reduces labour intensity.
(4) due to the lower end distance conveying wire side 15mm of upper air knife, the upper end distance conveying wire side 10mm of lower air knife, thus make medical medicine cake close to air port, make hot blast directly act on working substance as much as possible, thus improve drying efficiency, the quality of baked article can also be ensured.
(5) because upper air knife and lower air knife adopt broached-tooth design design, the air quantity in bellows can be converted to the high speed winds of 5m/s, and blow to medicine cake surface in spurting, thus be beneficial to drying.
(6) because upper air knife and lower air knife all adopt mirror board to make, therefore upper air knife and lower air knife can work as reflector respectively to lower and upwards reflect most IR light, improve drying efficiency.
(7) adopt IR fluorescent tube can the air that provides of indirect air knife mouth to the heating of mirror board, thus promote drying capacity further.
(8) adopt multistage filtering, thus can impurity be reduced, improve product quality.
(9) adopt air exhauster can be pumped into negative pressure by continuous tunnel furnace, be beneficial to dry environment, thus keep the protein active of the medical medicine cake of drying after processing procedure.
By following description also by reference to the accompanying drawings, the utility model will become more clear, and these accompanying drawings are for explaining embodiment of the present utility model.
Accompanying drawing explanation
Fig. 1 is the external structure schematic diagram of the medical medicine cake baking production line in the utility model.
Fig. 2 is the internal structure schematic diagram of the medical medicine cake baking production line in the utility model.
Fig. 3 is the schematic diagram of conveying mechanism.
Fig. 4 is the front schematic view of part continuous tunnel furnace.
Fig. 5 is the side schematic view of part continuous tunnel furnace.
Fig. 6 is the schematic diagram filtering heat exchange mechanism.
Detailed description of the invention
With reference now to accompanying drawing, describe embodiment of the present utility model, element numbers similar in accompanying drawing represents similar element.
Please refer to Fig. 1-6, described medical medicine cake baking production line comprises continuous tunnel furnace 1, conveying mechanism 2, Air knife mechanism 3, filters heat exchange mechanism 4 and control system 5.
Described continuous tunnel furnace 1 is lengthwise open structure, and the front of described continuous tunnel furnace 1 is provided with multiple access door, is provided with baking channel along its length in described continuous tunnel furnace 1, the two ends of the through continuous tunnel furnace 1 of described baking channel.
Described conveying mechanism 2 is positioned at the right-hand member of continuous tunnel furnace 1, described conveying mechanism 2 comprises frame 21, described frame 21 internal upper part is provided with a driving wheel 22 and multiple directive wheel 23, bottom in described frame 1 is provided with a lower pressure wheel 24, described driving wheel 22, multiple directive wheel 23 and lower pressure wheel 24 are wound with transmission net, and the bottom in described frame 1 is also provided with drive unit 25, and described drive unit 25 links driving wheel, thus interlock transmission net, described transmission net is laid in baking channel.Bottom in described frame 1 is also provided with ultrasonic sink 26 in the sides adjacent of drive unit 25, described lower pressure wheel 24 is positioned at ultrasonic sink 26 and is fixed on ultrasonic sink 26 wall, the described transmission net part be wound on lower pressure wheel 24 is positioned at ultrasonic sink 26, thus transmission net can be made while conveying can to carry out Ultrasonic Cleaning, thus cleaning efficiency is high, clean difficulty is low, and reduces labour intensity.Described transmission net adopts SUS wire netting to be made, as SUS316#, SUS304#, thus long service life.Described drive unit 25 is the motor with reductor, and described driving wheel 22, directive wheel 23 and lower pressure wheel 24 are sprocket wheel, the output shaft of described motor are provided with drive sprocket 25a, and described drive sprocket 25a is connected with driving wheel 22 by chain.In other embodiments, described driving wheel 22, directive wheel 23 and lower pressure wheel 24 are running roller, and the output shaft of described motor is provided with drive roller wheel, and described drive roller wheel is connected with driving wheel 22 by sack made by leather.
Described Air knife mechanism 3 is positioned at baking channel and is provided with just to the air knife mouth of transmission net blowing.Described Air knife mechanism 3 comprises the upper air knife 31 and lower air knife 32 that are distributed in the upper and lower both sides of transmission net, described upper air knife 31 identical with lower air knife 32 structure and claim arrange, described upper air knife 31 and lower air knife 32 are provided with described air knife mouth, the lower end distance conveying wire side 15mm of described upper air knife 31, the upper end distance conveying wire side 10mm of described lower air knife 32, thus make medical medicine cake close to air port, hot blast is made to directly act on working substance as much as possible, thus improve drying efficiency, the quality of baked article can also be ensured.Described upper air knife 31 and lower air knife 32 are just zigzag facing to the shape of identical end face with continuous tunnel furnace 1, the air quantity in bellows can be converted to the high speed winds of 5m/s by this structure, and blow to medicine cake surface in spurting, thus are beneficial to drying.Groove between two often adjacent sawtooth 3a on described upper air knife 31 and lower air knife 32 is dovetail groove 3b.The diapire of each described dovetail groove 3b is provided with IR fluorescent tube 33.Described upper air knife 31 and lower air knife 32 all adopt mirror board to be made, therefore upper air knife 31 and lower air knife 32 can work as reflector respectively to lower and upwards reflect most IR light, improve drying efficiency.
Described filtration heat exchange mechanism 4 is positioned at the top of continuous tunnel furnace 1, described filtration heat exchange mechanism 4 comprises air blow and return device 41 and is positioned at air blow and return device 41 carries out heat exchange steam heat switch 42 to the cold wind that air blow and return device 41 is sent into, described air blow and return device 41 is connected to Air knife mechanism 3 by air supply duct 43, and described air blow and return device 41 is also connected to baking channel by air draft pipe 44.Specifically, described air blow and return device 41 comprises pressure fan 411 and bellows 412 and air exhauster 413, described pressure fan 411 is located at one end of bellows 412 and is communicated with bellows 412 inside, away from pressure fan 411 side, elementary filter screen 414, intermediate filter screen 415 and senior filter screen 416 are installed from close to pressure fan 411 side direction successively in described bellows 412, described bellows 412 are also being provided with supply air duct 417 and exhausting air channel 418 successively away from pressure fan 411 side, and described supply air duct 417 is communicated with air supply duct 43.The other end of bellows 412 is located at by described air exhauster 413, described exhausting air channel 418 between supply air duct 414 and air exhauster 413 and exhausting air channel 418 be communicated with air exhauster 413, described exhausting air channel 418 is communicated with baking channel by air draft pipe 44.Described steam heat switch 42 is between intermediate filter screen 415 and senior filter screen 416, and described steam heat switch 42 comprises heat exchanger coil, is steam flow channel in described heat exchanger coil.Described steam heat switch 42 can adopt ready-made residue steam to carry out heat exchange, thus can economize on resources, and improves resource utilization, reduces costs.
Described control system 5 is arranged on the outer top of the frame 1 of conveying mechanism 2, in order to control described conveying mechanism 2, Air knife mechanism 3, filter heat exchange mechanism 4 work.
During use, the drive unit 25 of conveying mechanism 2 works, under the driving of drive unit 25, transmission net is operated, then medical medicine cake along transmission net through baking channel, in the process of transmission net conveying, transmission net can be made to enter in ultrasonic sink 26 by the effect of lower pressure wheel 24, make transmission net can carry out Ultrasonic Cleaning while conveying, thus cleaning efficiency be high, clean difficulty is low, and reduces labour intensity, while conveying mechanism 2 works, the pressure fan 411 of filtering heat exchange mechanism 4 also works, under the effect of pressure fan 411, the cold wind of conventional environment is made to send in bellows 412, successively through elementary filter screen 414, after the filtration of middle rank filter screen 415, again through steam heat switch 42 heat exchange, form hot blast, again after the filtration of senior filter screen 416, send in air supply duct 43, and then enter in air knife 31 and lower air knife 32, by the air knife mouth of upper air knife 31 and lower air knife 32 facing to the medical medicine cake blowing hot-air on transmission net, thus drying can be carried out to medical medicine cake.And in order to ensure the drying of curing environment, reduce the moisture of curing environment, air exhauster 413 exhausting can be passed through, moisture in baking channel is taken away through air draft pipe 44 and exhausting air channel 418, make to form negative pressure in continuous tunnel furnace 1, thus be conducive to dry environment, keep the protein active of the medical medicine cake of drying after processing procedure.
More than in conjunction with most preferred embodiment, the utility model is described, but the utility model is not limited to the embodiment of above announcement, and should contain various carry out according to essence of the present utility model amendment, equivalent combinations.
Claims (10)
1. a medical medicine cake baking production line, it is characterized in that, comprise: continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtration heat exchange mechanism and the control system in order to control described conveying mechanism, Air knife mechanism, the work of filtration heat exchange mechanism, be provided with baking channel in described continuous tunnel furnace along its length; Described conveying mechanism is positioned at one end of continuous tunnel furnace, the transmission net being provided with drive unit in described conveying mechanism and being linked by drive unit, and described transmission net is laid in baking channel; Described Air knife mechanism is positioned at baking channel and is provided with just to the air knife mouth of transmission net blowing; Described filtration heat exchange mechanism comprises air blow and return device and is positioned at air blow and return device carries out heat exchange steam heat switch to the cold wind that air blow and return device is sent into, and described air blow and return device is connected to Air knife mechanism by air supply duct.
2. medical medicine cake baking production line as claimed in claim 1, it is characterized in that: described conveying mechanism comprises frame, top in described frame is provided with a driving wheel and multiple directive wheel, bottom in described frame is provided with a lower pressure wheel, described transmission net is wound on described driving wheel, on multiple directive wheel and lower pressure wheel, described drive unit is located at the bottom in frame and the driving wheel that links, bottom in described frame is also provided with ultrasonic sink in the sides adjacent of drive unit, described lower pressure wheel is positioned at ultrasonic sink and is fixed on ultrasonic sink wall, the part that described transmission net is wound on lower pressure wheel is positioned at ultrasonic sink.
3. medical medicine cake baking production line as claimed in claim 2, is characterized in that: described transmission net adopts SUS wire netting to be made.
4. medical medicine cake baking production line as claimed in claim 2, it is characterized in that: described drive unit is the motor with reductor, described driving wheel, directive wheel and lower pressure wheel are sprocket wheel, the output shaft of described motor is provided with drive sprocket, and described drive sprocket is connected with driving wheel by chain.
5. medical medicine cake baking production line as claimed in claim 1, it is characterized in that: described Air knife mechanism comprises the upper air knife and lower air knife that are distributed in the upper and lower both sides of transmission net, described upper air knife identical with lower air knife structure and claim arrange, described upper air knife and lower air knife are provided with described air knife mouth, the lower end distance conveying wire side 15mm of described upper air knife, the upper end distance conveying wire side 10mm of described lower air knife.
6. medical medicine cake baking production line as claimed in claim 5, it is characterized in that: described upper air knife and lower air knife are just zigzag facing to the shape of identical end face with continuous tunnel furnace, the groove between two the often adjacent sawtooth on described upper air knife and lower air knife is dovetail groove.
7. medical medicine cake baking production line as claimed in claim 6, is characterized in that: the diapire of each described dovetail groove is provided with IR fluorescent tube.
8. medical medicine cake baking production line as claimed in claim 5, is characterized in that: described upper air knife and lower air knife all adopt mirror board to be made.
9. medical medicine cake baking production line as claimed in claim 1, it is characterized in that: described air blow and return device comprises pressure fan and bellows, described pressure fan is located at one end of bellows and is communicated with inner bellows, away from air-supply pusher side, elementary filter screen, intermediate filter screen and senior filter screen are installed from close to pressure fan side direction successively in described bellows, described bellows are also being provided with supply air duct away from air-supply pusher side, described supply air duct is communicated with air supply duct, and described steam heat switch is between intermediate filter screen and senior filter screen.
10. medical medicine cake baking production line as claimed in claim 9, it is characterized in that: described air blow and return device also comprises air exhauster, the other end of bellows is located at by described air exhauster, described bellows are also being provided with exhausting air channel away from air-supply pusher side, described exhausting air channel between supply air duct and air exhauster and exhausting air channel be communicated with air exhauster, described exhausting air channel is also communicated with baking channel by air draft pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284163.7U CN204718336U (en) | 2015-05-05 | 2015-05-05 | A kind of medical medicine cake baking production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284163.7U CN204718336U (en) | 2015-05-05 | 2015-05-05 | A kind of medical medicine cake baking production line |
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| CN204718336U true CN204718336U (en) | 2015-10-21 |
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| CN201520284163.7U Expired - Fee Related CN204718336U (en) | 2015-05-05 | 2015-05-05 | A kind of medical medicine cake baking production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104819633A (en) * | 2015-05-05 | 2015-08-05 | 志圣科技（广州）有限公司 | Medicine cake baking production line |
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2015
- 2015-05-05 CN CN201520284163.7U patent/CN204718336U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104819633A (en) * | 2015-05-05 | 2015-08-05 | 志圣科技（广州）有限公司 | Medicine cake baking production line |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151021 Termination date: 20180505 |