CN204574747U - A kind of full-automatic chrysanthemum energy-saving dryer - Google Patents

A kind of full-automatic chrysanthemum energy-saving dryer Download PDF

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Publication number
CN204574747U
CN204574747U CN201520281729.0U CN201520281729U CN204574747U CN 204574747 U CN204574747 U CN 204574747U CN 201520281729 U CN201520281729 U CN 201520281729U CN 204574747 U CN204574747 U CN 204574747U
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China
Prior art keywords
conveyer belt
chrysanthemum
heat recovery
smoke
baking oven
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Expired - Fee Related
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CN201520281729.0U
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Chinese (zh)
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肖祥
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Jianhu Power Promise Machinery Science And Technology Ltd
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Jianhu Power Promise Machinery Science And Technology Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

A kind of full-automatic chrysanthemum energy-saving dryer, containing elevating hopper, material loading conveyer belt, complete device, steam pipe, temperature sensor, complete conveyer belt, smoke filter, dehumidifying pipelines, dehumidifier blower fan, electrical control cabinet, thermal insulation board, exhaust blower, coal furnace, radiator, drying conveyor, smoke discharging pipe, shrouding, discharging opening, material inductive pick-up, tire chrysanthemum conveyer belt, bolter, piece chrysanthemum conveyer belt, heat recovery draught fan, wheel, smoke exhaust fan, chain, motor, drive sprocket, drive sprocket, waste heat recovery pipeline, the conveying of collection material, dry, the control of temperature is for being set to one, avoid heat in the loss of transmission conversion process, increase waste heat recovery pipeline, using energy source is maximized, realize energy-saving effect.Adopt Automatic Control simultaneously, simplified personnel, alleviate the labour intensity of staff, reduce the requirement to operator, ensure that the quality that chrysanthemum is dried, increase work efficiency.

Description

A kind of full-automatic chrysanthemum energy-saving dryer
Technical field
The utility model relates to chrysanthemum drying plant technology, particularly relates to a kind of full-automatic chrysanthemum energy-saving dryer.
Background technology
Since reform and opening-up, national economy is increased fast, and " scientific and technical innovation, autonomous innovation " has become the main flow of current domestic industry development, and China's industry is just progressively to the future development of intensive style, energy-saving and emission-reduction, low-carbon (LC).Chrysanthemum is exactly the health protection tea drink that people like since ancient times, is also excellent food materials and medicinal material, and along with expanding economy, the raising day by day of people's living standard, also increases day by day to chrysanthemum demand.Tradition adopts nature to dry or air-dry, and the production cycle is long, and efficiency is low, by weather effect, cannot large-scale production, and labour intensity is large, the quality instability of oven dry.On market, existing dryer kind is many, one is heating furnace, blower fan, baking oven three body separation design, heating furnace can be avoided to produce flue gas to contamination of products, but this kind of design energy consumption is large, the heat that coal furnace produces, damage loose large in transmission, conversion, demand operating personnel are many, take larger place.Another kind of old-fashioned mounted disc dryer, material need through repeatedly sabot, inefficiency.They all need operating personnel's subjective observation to control simultaneously, compare the experience of depending on, propose higher requirement to operating personnel.In order to solve the problem, scientific and technical personnel's constantly research and discovery of R&D institution, researches and develops novel chrysanthemum dryer, although make some progress technically, still there is the technical barrier not yet overcome in practice.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, provides a kind of full-automatic chrysanthemum energy-saving dryer.This dryer adopts PLC intelligentized control method, is integrated by the domination set of the conveying of material, oven dry, temperature, reduces heat loss in the transmission, sets up waste-heat recovery device, economize energy.Establish temperature sensor, convenient operation personnel simultaneously, carry out Real Time Observation and control, make chrysanthemum good drying effect, ensure the quality of chrysanthemum, reduce the labour intensity of workman, save production cost, increase economic efficiency.
The utility model solves the technical scheme that its technical problem adopts: containing elevating hopper, material loading conveyer belt, complete device, steam pipe, temperature sensor, complete conveyer belt, smoke filter, dehumidifying pipelines, dehumidifier blower fan, electrical control cabinet, thermal insulation board, exhaust blower, coal furnace, radiator, drying conveyor, smoke discharging pipe, shrouding, discharging opening, material inductive pick-up, tire chrysanthemum conveyer belt, bolter, piece chrysanthemum conveyer belt, heat recovery draught fan, wheel, smoke exhaust fan, chain, motor, drive sprocket, drive sprocket, waste heat recovery pipeline, elevating hopper is located at above material loading conveyer belt, material loading conveyer belt end is placed in above the conveyer belt that completes, complete bottom device and be equipped with steam pipe, the conveyer belt that completes is provided with above steam pipe, the device that completes covers and is provided with temperature sensor, the conveyer belt end that completes is placed on baking oven blanking port, multiple air outlet above baking oven, air outlet connects dehumidifying pipelines, and dehumidifying pipelines end is provided with dehumidifier blower fan, 3 temperature sensors and many drying conveyors are evenly provided with in baking oven, be provided with thermal insulation board between bottom drying conveyor and coal furnace, the other end of bottom drying conveyor is placed in above baking oven discharging opening, and baking oven discharging opening is provided with material inductive pick-up, bolter is provided with below discharging opening, be provided with tire chrysanthemum conveyer belt in bolter, the bolter other end is provided with a chrysanthemum conveyer belt, and oven floor is provided with coal furnace, wheel, smoke exhaust fan, motor, motor is provided with sprocket for main drive, sprocket for main drive is connected with drive sprocket by chain, coal furnace establishes radiator, on the right side of radiator, air inlet establishes exhaust blower, electrical control cabinet is provided with above exhaust blower, on the left of radiator, outlet flue runs in smoke pipeline, smoke discharging pipe is provided with smoke exhaust fan in baking oven exit, end is provided with smoke filter, in baking oven structure ringwise smoke discharging pipe between space and upper and lower shrouding form waste heat recovery pipeline, waste heat recovery pipeline air inlet is located at the bottom of baking oven, outlet is connected with the heat recovery draught fan air inlet of oven side wall, and heat recovery draught fan air outlet is connected in drying chamber, and electrical control cabinet is provided with PLC control circuit and temperature sensor, material inductive pick-up, blower fan, motor on conveyer belt is connected.
The know-why that the utility model adopts is: adopt machinery and electrical principle to design, the design of this dryer comprises mass transport, complete, dry, piece chrysanthemum chrysanthemum tire is separated, substantially full process automatization is realized, main containing two Iarge-scale system: one is PLC control system, mainly comprise temperature sensor, material inductive pick-up, electrical control cabinet, electrical control cabinet is provided with PLC control circuit and is connected with the motor on conveyer belt with above-mentioned hardware, with this gauge tap, regulate motor speed, control oven dry by their assist operators to complete whole flow process, when the temperature sensor on green-keeping machine reaches uniform temperature, material loading conveyer belt, the conveyer belt that completes starts running dynamic, chrysanthemum loads in elevating hopper by staff, by material loading conveyer belt, chrysanthemum is sent into the conveyer belt that completes, dryer is entered after completing, temperature sensor is provided with in baking oven, be convenient to staff and can be directly acquainted with each portion temperature distribution state in baking oven, timely increase and decrease temperature, ensure chrysanthemum quality.When the material inductive pick-up being located at discharging opening senses the finished product fallen, namely the bolter of below, tire chrysanthemum conveyer belt, a chrysanthemum conveyer belt come into operation, and avoid starting conveyer belt too early and cause idle running waste, because whole drying course needs 2-3 hour.Two is energy saving baking heating systems, and this system is made up of coal furnace, exhaust blower, heat recovery draught fan, radiator, smoke discharging pipe, waste heat recovery pipeline, smoke exhaust fan, and air is sucked by exhaust blower, through radiators heat, heat is brought into baking oven everywhere.Now, the flue gas that coal furnace produces and heat enter smoke discharging pipe through radiator, by air heat in waste heat recovery pipeline, are again taken back in baking oven by heat by heat recovery draught fan.Outside this, between the conveyor belt of baking oven bottom and radiator, be provided with thermal insulation board, prevent radiator temperatures involved product quality.Smoke discharging pipe end is provided with air flue soot dust filter, to adsorb flue dust, avoids contaminated environment, and the tire chrysanthemum after oven dry and the petal gone to sticks and staves are separated by sieve aperture by bolter.Wet-emitting blower and exhaust blower acting in conjunction keep baking oven inner air flow, get rid of moisture.
The beneficial effects of the utility model are: a kind of full-automatic chrysanthemum energy-saving dryer, this dryer adopts PLC intelligentized control method, the control of the conveying of material, oven dry, temperature is integrated, and reduces heat loss in the transmission, set up waste-heat recovery device, economize energy.Establish temperature sensor simultaneously, convenient operation personnel carry out Real Time Observation, control, make chrysanthemum good drying effect, ensure the quality of chrysanthemum, alleviate the labour intensity of workman, save production cost, increase economic efficiency.
Accompanying drawing explanation
Here further describes the utility model in conjunction with the accompanying drawings and embodiments:
Fig. 1 is a kind of three-dimensional cutaway view of full-automatic chrysanthemum energy-saving dryer;
Fig. 2 is a kind of front view of full-automatic chrysanthemum energy-saving dryer;
Fig. 3 is a kind of side view of full-automatic chrysanthemum energy-saving dryer.
Fig. 4 is a kind of side sectional view of full-automatic chrysanthemum energy-saving dryer
At Fig. 1, 2, 3, in 4: 1. elevating hopper, 2. material loading conveyer belt, 3. complete device, 4. steam pipe, 5. temperature sensor, 6. complete conveyer belt, 7. smoke filter, 8. dehumidifying pipelines, 9. dehumidifier blower fan, 10. electrical control cabinet, 11. thermal insulation boards, 12, exhaust blower, 13. coal furnaces, 14. radiators, 15 drying conveyors, 16. smoke discharging pipes, 17. shroudings, 18. discharging openings, 19. material inductive pick-ups, 20. tire chrysanthemum conveyer belts, 21. bolters, 22. chrysanthemum conveyer belts, 23. heat recovery draught fans, 24. wheels, 25. smoke exhaust fans, 26. chains, 27. motors, 28. drive sprockets, 29. drive sprockets, 30. waste heat recovery pipelines.
Detailed description of the invention
At Fig. 1, 2, 3, in 4, containing elevating hopper 1, material loading conveyer belt 2, complete device 3, steam pipe 4, temperature sensor 5, complete conveyer belt 6, smoke filter 7, dehumidifying pipelines 8, dehumidifier blower fan 9, electrical control cabinet 10, thermal insulation board 11, exhaust blower 12, coal furnace 13, radiator 14, drying conveyor 15, smoke discharging pipe 16, shrouding 17, discharging opening 18, material inductive pick-up 19, tire chrysanthemum conveyer belt 20, bolter 21, piece chrysanthemum conveyer belt 22, heat recovery draught fan 23, wheel 24, smoke exhaust fan 25, chain 26, motor 27, drive sprocket 28, drive sprocket 29, waste heat recovery pipeline 30, elevating hopper 1 is located at above material loading conveyer belt 2, material loading conveyer belt 2 end is placed in above the conveyer belt 6 that completes, complete bottom device 3 and be equipped with steam pipe 4, the conveyer belt 6 that completes is provided with above steam pipe, the device 3 that completes covers and is provided with temperature sensor 5, conveyer belt 6 end that completes is placed on baking oven blanking port, multiple air outlet is established above oven body, air outlet is provided with dehumidifying pipelines 8, dehumidifying pipelines end is provided with dehumidifier blower fan 9, three temperature sensors 5 and many drying conveyors 15 are evenly provided with in baking oven, thermal insulation board 11 is provided with between bottom drying conveyor 15 and coal furnace 13, the other end of bottom drying conveyor is placed in above baking oven discharging opening 18, baking oven discharging opening 18 is provided with material inductive pick-up 19, bolter 21 is provided with below discharging opening 18, tire chrysanthemum conveyer belt 20 is provided with in bolter 21, bolter 21 other end is provided with a chrysanthemum conveyer belt 22, baking oven bottom is provided with coal furnace 13, wheel 24, smoke exhaust fan 25, motor 27, motor 27 is provided with drive sprocket 28, drive sprocket 28 is connected with drive sprocket 29 by chain 26, coal furnace 13 is established radiator 14, on the right side of radiator 14, air inlet establishes exhaust blower 12, electrical control cabinet 10 is provided with above exhaust blower 12, on the left of radiator 14, outlet flue runs in smoke pipeline 16, smoke discharging pipe 16 baking oven exit is provided with smoke exhaust fan 25, end is provided with smoke filter 7, in baking oven structure ringwise smoke discharging pipe 16 between space and upper and lower shrouding 17 form waste heat recovery pipeline 30, waste heat recovery pipeline 30 air inlet is located at oven floor, outlet is connected with heat recovery draught fan 23 air inlet of oven side wall, and heat recovery draught fan 23 air outlet is connected in drying chamber, and electrical control cabinet 10 is provided with PLC control circuit and temperature sensor 5, material inductive pick-up 19, blower fan, motor on conveyer belt is connected.
The design of this dryer comprises mass transport, complete, dry, piece chrysanthemum chrysanthemum tire is separated, substantially full process automatization is realized, main containing two Iarge-scale system: one is PLC control system, mainly comprise temperature sensor 5, material inductive pick-up 19, electrical control cabinet 10, electrical control cabinet 10 is provided with PLC control circuit and is connected with the motor on above-mentioned hardware and each conveyer belt, with this gauge tap, regulate motor speed, control oven dry by their assist operators to complete whole flow process, when the temperature sensor 5 on green-keeping machine reaches uniform temperature, material loading conveyer belt 2, the conveyer belt 6 that completes starts running dynamic, chrysanthemum loads in elevating hopper by staff, by material loading conveyer belt, chrysanthemum is sent into green-keeping machine 3, chrysanthemum after completing enters dryer through the conveyer belt 6 that completes, temperature sensor 5 is provided with in baking oven, be convenient to staff and can be directly acquainted with each portion temperature distribution state in baking oven, timely increase and decrease temperature ensures chrysanthemum quality.When being located at the material inductive pick-up 19 of discharging opening, when sensing the finished product fallen, bolter 21, tire chrysanthemum conveyer belt 20, a chrysanthemum conveyer belt 22 i.e. setting in motion of below, avoid starting conveyer belt too early and cause idle running waste, because whole drying course needs 2-3 hour.Two is energy saving baking heating systems, this system is made up of coal furnace 13, exhaust blower 12, heat recovery draught fan 23, radiator 14, smoke discharging pipe 16, waste heat recovery pipeline 30, smoke exhaust fan 25, air is sucked by exhaust blower, heats through radiator 14, heat is brought into baking oven everywhere.Now, the flue gas that coal furnace 13 produces and heat enter smoke discharging pipe through radiator 14, by air heat in waste heat recovery pipeline 30, are again taken back in baking oven by heat by heat recovery draught fan 23.Outside this, between the conveyor belt of baking oven bottom and radiator, be provided with thermal insulation board 11, prevent radiator temperatures involved product quality.Because of dryer unitary design, add wheel 24 and be convenient to mobile, transport.Smoke discharging pipe end is provided with air flue soot dust filter 7, to adsorb flue dust, avoids contaminated environment, and the tire chrysanthemum after oven dry and the petal gone to sticks and staves are separated by sieve aperture by bolter 21.Dehumidifier blower fan 9 and exhaust blower 12 acting in conjunction keep baking oven inner air flow, get rid of moisture.
Case study on implementation, for 1 ton of chrysanthemum, opening power, starts oven dry heating system, carry out preheating to baking oven, green-keeping machine passes into Steam Heating, when temperature reaches design temperature 85 DEG C, the conveyer belt that completes rotates, and chrysanthemum is sprinkled into the conveyer belt that completes by staff, and the whole process of completing needs 2-3 minute.Oven temperature reaches 55 DEG C-65 DEG C, and the whole chrysanthemum after completing at this temperature needs dry for 2-3 hour, finally drops on a chrysanthemum tire chrysanthemum bolter, tire chrysanthemum and the chrysanthemum gone to sticks and staves is separated.Relative to dryer split type on traditional market, chrysanthemum oven dry coal consumption per ton is down to 1.2 tons from about 1.8 tons, and action required maintains personnel from 10, is down to 5 people, and required electricity consumption is down to 13.5kw/h from 25kw/h.

Claims (1)

1. a full-automatic chrysanthemum energy-saving dryer, containing elevating hopper, material loading conveyer belt, complete device, steam pipe, temperature sensor, complete conveyer belt, smoke filter, dehumidifying pipelines, dehumidifier blower fan, electrical control cabinet, thermal insulation board, exhaust blower, coal furnace, radiator, drying conveyor, smoke discharging pipe, shrouding, discharging opening, material inductive pick-up, tire chrysanthemum conveyer belt, bolter, piece chrysanthemum conveyer belt, heat recovery draught fan, wheel, smoke exhaust fan, chain, motor, drive sprocket, drive sprocket, waste heat recovery pipeline, it is characterized in that: elevating hopper is located at above material loading conveyer belt, material loading conveyer belt end is placed in above the conveyer belt that completes, complete bottom device and be equipped with steam pipe, the conveyer belt that completes is provided with above steam pipe, the device that completes covers and is provided with temperature sensor, the conveyer belt end that completes is placed on baking oven blanking port, multiple air outlet above baking oven, air outlet connects dehumidifying pipelines, dehumidifying pipelines end is provided with dehumidifier blower fan, three temperature sensors and many drying conveyors are evenly provided with in baking oven, thermal insulation board is provided with between bottom drying conveyor and coal furnace, the other end of bottom drying conveyor is placed in above baking oven discharging opening, baking oven discharging opening is provided with material inductive pick-up, bolter is provided with below discharging opening, tire chrysanthemum conveyer belt is provided with in bolter, the bolter other end is provided with a chrysanthemum conveyer belt, oven floor is provided with coal furnace, wheel, smoke exhaust fan, motor, motor is provided with sprocket for main drive, sprocket for main drive is connected with drive sprocket by chain, coal furnace establishes radiator, on the right side of radiator, air inlet establishes exhaust blower, electrical control cabinet is provided with above exhaust blower, on the left of radiator, outlet flue runs in smoke pipeline, smoke discharging pipe is provided with smoke exhaust fan in baking oven exit, end is provided with smoke filter, in baking oven structure ringwise smoke discharging pipe between space and upper and lower shrouding form waste heat recovery pipeline, waste heat recovery pipeline air inlet is located at the bottom of baking oven, outlet is connected with the heat recovery draught fan air inlet of oven side wall, and heat recovery draught fan air outlet is connected in drying chamber, and electrical control cabinet is provided with PLC control circuit and temperature sensor, material inductive pick-up, blower fan, motor on conveyer belt is connected.
CN201520281729.0U 2015-04-22 2015-04-22 A kind of full-automatic chrysanthemum energy-saving dryer Expired - Fee Related CN204574747U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152754A (en) * 2015-04-22 2016-11-23 建湖力诺机械科技有限公司 Full-automatic Flos Chrysanthemi energy-saving dryer
CN110301491A (en) * 2019-08-16 2019-10-08 王远志 A kind of steaming apparatus of chrysanthemum tea production
CN115540564A (en) * 2022-08-30 2022-12-30 广西壮族自治区林业科学研究院 Octagonal continuous drying device and process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152754A (en) * 2015-04-22 2016-11-23 建湖力诺机械科技有限公司 Full-automatic Flos Chrysanthemi energy-saving dryer
CN110301491A (en) * 2019-08-16 2019-10-08 王远志 A kind of steaming apparatus of chrysanthemum tea production
CN115540564A (en) * 2022-08-30 2022-12-30 广西壮族自治区林业科学研究院 Octagonal continuous drying device and process
CN115540564B (en) * 2022-08-30 2024-03-15 广西壮族自治区林业科学研究院 Octagonal continuous drying device and process

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150819

Termination date: 20180422