CN204712309U - A kind of efficient plastic crusher - Google Patents
A kind of efficient plastic crusher Download PDFInfo
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- CN204712309U CN204712309U CN201520312010.9U CN201520312010U CN204712309U CN 204712309 U CN204712309 U CN 204712309U CN 201520312010 U CN201520312010 U CN 201520312010U CN 204712309 U CN204712309 U CN 204712309U
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- crushing
- blade
- filter screen
- conveyor belts
- shell
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- 229920003023 plastic Polymers 0.000 title claims abstract description 40
- 239000004033 plastic Substances 0.000 title claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000010298 pulverizing process Methods 0.000 claims abstract description 7
- 230000003068 static effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 4
- 210000000515 tooth Anatomy 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种化工设备，具体是一种高效塑料粉碎机。The utility model relates to chemical equipment, in particular to a high-efficiency plastic pulverizer.
背景技术Background technique
在高分子塑料颗粒的生产过程中，通常需要将回收的废旧塑料进行粉碎，然后将粉碎的废旧塑料通过造粒机进行造粒，现有的塑料粉碎机在废旧塑料的体积较大时无法顺利将其送入粉碎室进行粉碎，需要人工送料，不仅下料慢，而且对于大体积的废旧塑料的粉碎效率低，给粉碎工作造成一定的困扰，而且粉碎刀在长时间粉碎过程中与塑料摩擦产生的高热量，严重影响这粉碎刀的使用寿命。In the production process of polymer plastic particles, it is usually necessary to crush the recycled waste plastics, and then granulate the crushed waste plastics through a granulator. The existing plastic shredders cannot process smoothly when the volume of waste plastics is large. Sending it into the crushing chamber for crushing requires manual feeding. Not only is the feeding slow, but also the crushing efficiency for large-volume waste plastics is low, which causes certain troubles to the crushing work, and the crushing knife rubs against the plastic during the long-term crushing process. The high heat generated will seriously affect the service life of this shredding knife.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简单、合理，极大的提高粉碎效率以及粉碎效果，对刀片以及塑料进行降温，延长刀具使用寿命的高效塑料粉碎机，以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a simple and reasonable structure, which greatly improves the crushing efficiency and crushing effect, cools down the blade and plastic, and prolongs the service life of the cutter, so as to solve the problems raised in the above-mentioned background technology .
为实现上述目的，本实用新型提供如下技术方案：In order to achieve the above object, the utility model provides the following technical solutions:
一种高效塑料粉碎机，包括外壳、进料斗、底板、弹簧和支腿；所述外壳固定在底板上，进料斗连通在外壳的顶部，所述外壳内中间安装有两个相互啮合的粉碎辊，粉碎辊上固定有若干个破碎齿，在粉碎辊的上方设有两个相互对称的输送带，输送带的两端上安装皮带轮，所述输送带倾斜设置，且两个输送带的下端均向中心轴靠近，两个输送带形成斗形入口；所述粉碎辊的下方设有动刀片，动刀片的转轴在外壳的中心轴上，所述外壳的内壁上设有多个与动刀片配合的静刀片，在动刀片的下方设有弧形结构的滤网，滤网的弧度与动刀片的转动弧度相等，且滤网所在的圆直径大于动刀片转动所在圆的直径，在滤网的下方设有斜板，斜板的左端高于右端，斜板的右端处设有出料口；所述外壳内壁上安装有喷水器，喷水器位于粉碎辊的上方，喷水器上开设有喷嘴，在喷水器上连通有进水管；所述底板的下端安装有振动电机，底板下端面的四个角处固定有弹簧，弹簧的下端固定有支腿。A high-efficiency plastic shredder, including a shell, a feed hopper, a bottom plate, springs and legs; the shell is fixed on the bottom plate, the feed hopper is connected to the top of the shell, and two mutually engaging There are several crushing teeth fixed on the crushing roller. Two mutually symmetrical conveyor belts are arranged above the crushing roller. Pulleys are installed on both ends of the conveyor belts. The conveyor belts are arranged obliquely, and the two conveyor belts The lower ends are all close to the central axis, and the two conveyor belts form a bucket-shaped entrance; a movable blade is arranged below the crushing roller, and the rotating shaft of the movable blade is on the central axis of the casing. The static blade matched with the blade is provided with an arc-shaped filter screen under the moving blade. There is a slant plate under the net, the left end of the slant plate is higher than the right end, and the right end of the slant plate is provided with a discharge port; the inner wall of the shell is equipped with a water sprayer, which is located above the crushing roller. A nozzle is opened on the top, and a water inlet pipe is connected to the sprinkler; a vibration motor is installed at the lower end of the bottom plate, springs are fixed at the four corners of the bottom surface of the bottom plate, and legs are fixed at the lower end of the spring.
进一步的：所述破碎齿为圆锥形或三角锥形。Further: the crushing teeth are conical or triangular conical.
进一步的：所述粉碎辊、动刀片和皮带轮均通过电机带动转动。Further: the crushing roller, the movable blade and the belt pulley are all driven to rotate by a motor.
进一步的：所述动刀片与滤网的距离为5～10mm。Further: the distance between the movable blade and the filter screen is 5-10mm.
与现有技术相比，本实用新型的有益效果是：本实用新型的两个输送带形成斗状，提高塑料原料的集中程度，同时对进料的流量不改变，喷水器内喷出冷水，对塑料以及粉碎辊进行湿润，降低温度，塑料原料中混入水，也方便粉碎后的塑料流动。本实用新型结构简单、合理，极大的提高了粉碎效率以及粉碎效果，对刀片以及塑料进行降温，从而延长了刀具的使用寿命。Compared with the prior art, the beneficial effect of the utility model is: the two conveyor belts of the utility model form a bucket shape, which improves the concentration of plastic raw materials, and at the same time does not change the flow rate of the feed material, and sprays cold water from the sprinkler , Wet the plastic and the crushing roller, lower the temperature, mix water into the plastic raw material, and facilitate the flow of the crushed plastic. The utility model has a simple and reasonable structure, greatly improves the crushing efficiency and crushing effect, cools down the blades and plastics, and prolongs the service life of the cutter.
附图说明Description of drawings
图1为一种高效塑料粉碎机的结构示意图。Figure 1 is a schematic structural diagram of a high-efficiency plastic pulverizer.
图中：1-外壳，2-进料斗，3-底板，4-喷水器，5-粉碎辊，6-动刀片，7-静刀片，8-皮带轮，9-输送带，10-喷嘴，11-破碎齿，12-斜板，13-出料口，14-弹簧，15-支腿，16-进水管，17-振动电机，18-滤网。In the figure: 1-shell, 2-feed hopper, 3-bottom plate, 4-sprinkler, 5-crushing roller, 6-moving blade, 7-stationary blade, 8-pulley, 9-conveyor belt, 10-nozzle , 11-broken teeth, 12-sloping plate, 13-outlet, 14-spring, 15-leg, 16-inlet pipe, 17-vibration motor, 18-filter.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图，本实用新型实施例中，一种高效塑料粉碎机，包括外壳1、进料斗2、底板3、弹簧14和支腿15；所述外壳1固定在底板3上，进料斗2连通在外壳1的顶部，所述外壳1内中间安装有两个相互啮合的粉碎辊5，粉碎辊5上固定有若干个破碎齿11，破碎齿11为圆锥形或三角锥形，在粉碎辊5的上方设有两个相互对称的输送带9，输送带9的两端上安装皮带轮8，所述输送带9倾斜设置，且两个输送带9的下端均向中心轴靠近，两个输送带9形成斗形入口，使得进料斗2内进入的塑料在输送带9的作用下均能够落入到两个粉碎辊5的粉碎区域内；所述粉碎辊5的下方设有动刀片6，动刀片6的转轴在外壳1的中心轴上，所述外壳1的内壁上设有多个与动刀片6配合的静刀片7，动刀片6与静刀片7将落下的塑料原料再次进行粉碎，所述粉碎辊5、动刀片6和皮带轮8均通过电机带动转动，在动刀片6的下方设有弧形结构的滤网18，滤网18的弧度与动刀片6的转动弧度相等，且滤网18所在的圆直径大于动刀片6转动所在圆的直径，且动刀片6与滤网18的距离为5～10mm，滤网18留下的较大颗粒的塑料能够再次被动刀片6切割，在滤网18的下方设有斜板12，斜板12的左端高于右端，斜板12的右端处设有出料口13，这样，落下来的塑料通过一定角度的斜板12滑落到出料口13处，物料能轻易的从外壳1内排出，清洗以及出料均方便快捷；所述外壳1内壁上安装有喷水器4，喷水器4位于粉碎辊5的上方，喷水器4为长方体箱体，喷水器4上开设有喷嘴10，在喷水器4上连通有进水管16，进水管16连通在冷却水箱中，冷却水16从进水管16进入到喷水器4中，经喷嘴10喷出，喷出的水不仅能够对塑料的温度进行降温，还能对粉碎辊5以及动刀片6、静刀片7降温，避免刀片温度高而使塑料熔化影响刀具切割，也能够避免塑料熔化而产生有害气体；所述底板3的下端安装有振动电机17，底板3下端面的四个角处固定有弹簧14，弹簧14的下端固定有支腿15，使底板3在弹簧14的作用下上下抖动，同时配合振动电机17使内部的原料抖动，方便滤网18进行筛选，同时使滤网18上的大块原料与动刀片6接触，从而进行粉碎。Please refer to the figure, in the embodiment of the utility model, a high-efficiency plastic pulverizer includes a housing 1, a feed hopper 2, a base plate 3, a spring 14 and legs 15; the housing 1 is fixed on the base plate 3, and the feed hopper 2 is connected to the top of the shell 1. Two crushing rollers 5 meshing with each other are installed in the middle of the shell 1. Several crushing teeth 11 are fixed on the crushing roller 5. The crushing teeth 11 are conical or triangular. The top of roller 5 is provided with two mutually symmetrical conveyer belts 9, belt pulley 8 is installed on the two ends of conveyer belt 9, and described conveyer belt 9 is obliquely arranged, and the lower ends of two conveyer belts 9 are all close to central axis, two The conveyor belt 9 forms a bucket-shaped inlet, so that the plastic entering the hopper 2 can fall into the crushing area of the two crushing rollers 5 under the action of the conveyor belt 9; the bottom of the crushing roller 5 is provided with a movable blade 6. The rotating shaft of the moving blade 6 is on the central axis of the casing 1, and the inner wall of the casing 1 is provided with a plurality of static blades 7 that cooperate with the moving blade 6, and the moving blade 6 and the static blade 7 will carry out the falling plastic material again. Pulverize, described pulverizing roller 5, movable blade 6 and belt pulley 8 are all driven to rotate by motor, the filter screen 18 of arc-shaped structure is provided with below movable blade 6, and the radian of filter screen 18 is equal to the rotation arc of movable blade 6, And the diameter of the circle where the filter screen 18 is located is greater than the diameter of the circle where the movable blade 6 rotates, and the distance between the movable blade 6 and the filter screen 18 is 5-10mm, and the larger particle plastics left by the filter screen 18 can be cut by the passive blade 6 again , be provided with inclined plate 12 below filter screen 18, the left end of inclined plate 12 is higher than right end, and the right end of inclined plate 12 is provided with discharge port 13, like this, the plastic that falls down slides through inclined plate 12 of certain angle to There are 13 outlets, the material can be easily discharged from the casing 1, and the cleaning and discharging are convenient and quick; the inner wall of the casing 1 is equipped with a water sprayer 4, which is located above the crushing roller 5, spraying water The device 4 is a rectangular parallelepiped box. The sprinkler 4 is provided with a nozzle 10. The sprinkler 4 is connected with a water inlet pipe 16. The water inlet pipe 16 is connected to the cooling water tank. The cooling water 16 enters the sprinkler from the water inlet pipe 16. In 4, sprayed through the nozzle 10, the sprayed water can not only cool the temperature of the plastic, but also cool the crushing roller 5, the moving blade 6, and the static blade 7, so as to avoid the high temperature of the blade and the melting of the plastic to affect the cutting of the knife. Also can avoid plastic melting and produce harmful gas; The lower end of described base plate 3 is equipped with vibration motor 17, and four corners of base plate 3 lower end surfaces are fixed with spring 14, and the lower end of spring 14 is fixed with supporting leg 15, makes base plate 3 in Vibrate up and down under the effect of spring 14, cooperate vibrating motor 17 to make the raw material inside shake simultaneously, convenient filter screen 18 is screened, make the bulk material on the filter screen 18 contact with movable blade 6 simultaneously, thereby pulverize.
本实用新型在使用时，塑料原料从进料斗2倒入到外壳1内，在输送带9的作用下，所有的塑料原料均能够落入到两个粉碎辊5之间，两个输送带9形成斗状，提高塑料原料的集中程度，同时对进料的流量不改变，在粉碎辊5上粉碎的同时，喷水器4内喷出冷水，对塑料以及粉碎辊5进行湿润，降低温度，塑料原料中混入水，也方便粉碎后的塑料流动；在粉碎辊5上进行第一次粉碎后落入到动刀片6与静刀片7之间进行二次粉碎，粉碎后的塑料落入到滤网18上，颗粒小的便可以通过滤网18落入到下方的斜板12上，最后排出，在滤网18上体积大的塑料在振动电机17的作用下再次与动刀片6接触粉碎，直至为能从滤网18上落下，粉碎较为彻底。本实用新型结构简单、合理，极大的提高了粉碎效率以及粉碎效果，对刀片以及塑料进行降温，从而延长了刀具的使用寿命。When the utility model is in use, the plastic raw materials are poured into the casing 1 from the feed hopper 2, and under the action of the conveyor belt 9, all the plastic raw materials can fall between the two crushing rollers 5, and the two conveyor belts 9 Form a bucket shape, improve the concentration of plastic raw materials, and at the same time do not change the flow rate of the feed, while crushing on the crushing roller 5, spray cold water from the water sprayer 4, wet the plastic and crushing roller 5, and reduce the temperature , mixed with water in the plastic raw material, it is also convenient for the flow of plastic after crushing; after crushing for the first time on the crushing roller 5, it falls between the movable blade 6 and the static blade 7 for secondary crushing, and the crushed plastic falls into the On the filter screen 18, the small particles can pass through the filter screen 18 and fall onto the slant plate 12 below, and finally discharged. The plastic with large volume on the filter screen 18 is crushed by contact with the movable blade 6 again under the action of the vibrating motor 17 , until it can fall from the filter screen 18, and the pulverization is relatively thorough. The utility model has a simple and reasonable structure, greatly improves the crushing efficiency and crushing effect, cools down the blades and plastics, and prolongs the service life of the cutter.
对于本领域技术人员而言，显然本实用新型不限于上述示范性实施例的细节，而且在不背离本实用新型的精神或基本特征的情况下，能够以其他的具体形式实现本实用新型。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本实用新型的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN105268525A (en) * | 2015-11-25 | 2016-01-27 | 江苏中宝食品有限公司 | Smashing, cutting and grading device for quick-frozen leaf vegetables |
| CN105327763A (en) * | 2015-11-21 | 2016-02-17 | 嘉善远大新型墙体有限公司 | Pulverizing device for processing thermal insulating brick raw material |
| CN105345946A (en) * | 2015-11-26 | 2016-02-24 | 成都九十度工业产品设计有限公司 | Tire crusher |
| CN105396674A (en) * | 2015-11-11 | 2016-03-16 | 太仓市伦文机械有限公司 | Coal briquette extruding and breaking device |
| CN106040397A (en) * | 2016-06-14 | 2016-10-26 | 蓝良生 | Green fodder pulverizer |
| CN106042220A (en) * | 2016-06-24 | 2016-10-26 | 芜湖美威包装品有限公司 | Packaging foam smashing and recovering device |
| CN106180146A (en) * | 2016-08-17 | 2016-12-07 | 芜湖凯尔电气科技有限公司 | Waste and old smart mobile phone waste product scraps device |
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| CN115178351A (en) * | 2021-04-07 | 2022-10-14 | 江苏福斯得纺织有限公司 | Textile smashing device |
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