CN204711487U - A kind of retainer manufacturing system - Google Patents
A kind of retainer manufacturing system Download PDFInfo
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- CN204711487U CN204711487U CN201520436893.4U CN201520436893U CN204711487U CN 204711487 U CN204711487 U CN 204711487U CN 201520436893 U CN201520436893 U CN 201520436893U CN 204711487 U CN204711487 U CN 204711487U
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- circle
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Abstract
The utility model discloses a kind of retainer manufacturing system, comprise brace table, transfer roller, punching die, cut out mould and shaping dies, brace table is at least placed between punching die and shaping dies, for supporting labor and materials, shaping dies comprises first lap circle mould, second circle circle mould, 3rd circle circle mould, forming axis, weld mold, push rod and die ontology, push rod is arranged at the rear side of die ontology and can stretches out forward, forming axis is fixedly installed on die ontology, first lap circle mould, second circle circle mould and the 3rd circle circle mould slide relative to an axial location of the forming station of forming axis be arranged on die ontology in circumference distributions, and first lap circle mould and the 3rd circle circle mould are in above and below forming axis respectively, two second circle circle moulds are in forming axis left and right sides symmetric position, weld mold slides and is arranged on die ontology, and the below of welding post on front side of the described forming station axial location being in forming axis.The utility model device structure is simple, easy to use, product is not yielding.
Description
technical field:
The utility model relates to a kind of retainer manufacturing system.
background technology:
Existing a kind of retainer such as Figure 12 is bowl-type, strengthened through a series of mould punching again by the labor and materials striking out circular steel plate and formed, the greatest drawback that this processing mode exists is that discarded leftover pieces are many, make waste of material serious, utilization rate of raw materials is low, only have 12-25%, greatly increase manufacturing cost high.
summary of the invention:
The purpose of this utility model be for realize a kind of greatly can improve utilization rate of raw materials retainer new machining method and a kind of retainer manufacturing system provided.
In order to realize foregoing invention object, the utility model provides a kind of retainer manufacturing system, the transfer roller, the punching die that comprise brace table and set gradually along labor and materials direction of transfer, cut out mould and shaping dies, described brace table is at least placed on the described labor and materials transfer path between punching die and shaping dies, for supporting labor and materials, described shaping dies comprises first lap circle mould, second circle circle mould, 3rd circle circle mould, forming axis, weld mold, push rod and die ontology, push rod is arranged at the rear side of die ontology and can stretches out forward, described forming axis is fixedly installed on die ontology, first lap circle mould, second circle circle mould and the 3rd circle circle mould slide relative to an axial location of the forming station of forming axis be arranged on die ontology in circumference distributions, and described first lap circle mould and the 3rd circle circle mould are in above and below forming axis respectively, described in two, the second circle circle mould is in forming axis left and right sides symmetric position, weld mold slides and is arranged on die ontology, and the below of welding post on front side of the described forming station axial location being in forming axis.
Wielding neck is carried out for convenience of to circle circular Curve, described welding post on front side of forming axis axial location is provided with welding outer mold, be provided with welding chamber in described welding outer mold, described welding chamber and forming axis are coaxially arranged, and the outer circumference surface welding the inner surface in chamber and forming axis is suitable.
For circle circular Curve is pushed into welding post from forming station by more stable, be provided with three groups of push rods, these three groups of push rods are uniform along forming axis circumferential direction.
For preventing first lap circle mould when suppressing elongated rectangular shape labor and materials, the skew of elongated rectangular shape labor and materials generation short transverse, die ontology is provided with limited block, and described limited block is positioned at the top of forming axis, and the left and right sides of forming axis is symmetrical arranged relatively.
For ensureing that elongated rectangular shape labor and materials accurately enter in die ontology, die ontology is provided with material blocking block.
Further, described transfer roller is arranged in corresponding transfer roller device, this device comprises transfer roller, spring, slide block, housing screw and is provided with the connecting plate of chute, described skid is arranged in the chute of connecting plate, and transfer roller rotates and is arranged on slide block, and housing screw is threaded on connecting plate, and one end is stretched in the chute of connecting plate, spring is arranged in connecting plate chute, and spring one end is connected with slide block, and one end is connected with housing screw.
Further, described die ontology is provided with the first slide rail, the second slide rail and the 3rd slide rail, and the round mould of described first lap, the second circle circle mould and the 3rd circle circle mould respectively correspondence are slidably arranged on die ontology by the first slide rail, the second slide rail and the 3rd slide rail.
The utility model forms the bar shaped labor and materials of uniform rectangular opening after the labor and materials of rectangular strip are sent to punching die punching, and will the bar shaped labor and materials punching press of rectangular opening be had by cutting out mould, form the matrix labor and materials making each retainer, finally by shaping dies, matrix labor and materials circle circle is made into retainer, the utility model makes a kind of new process that greatly can improve utilization rate of raw materials be achieved; And be provided with shaping and welding two stations in the shaping dies in the utility model system, make two labor and materials can carry out the formed machining of corresponding station respectively at different stations simultaneously, substantially increase production efficiency; Simultaneously the utility model have employed weld mold, ensure that tightly closing up of weld seam when keeping the cylindricity of bobbin circular Curve and welding, makes weld seam very firmly and welding quality is high; In addition the utility model system architecture is simple, easy to operate.
accompanying drawing illustrates:
Fig. 1 is the utility model retainer manufacturing system structure figure.
Fig. 2 is the sectional view of shaping dies in the utility model.
Fig. 3 is weld mold and welding outer mold structure chart in Fig. 2 shaping dies.
Fig. 4 is the structure chart of transfer roller.
Fig. 5 is work step one and work step two structure chart in the utility model retainer manufacture method.
Fig. 6 is work step three structure chart in the utility model retainer manufacture method.
Fig. 7 is work step four structure chart in the utility model retainer manufacture method.
Fig. 8 is work step five structure chart in the utility model retainer manufacture method.
Fig. 9 is work step six structure chart in the utility model retainer manufacture method.
Figure 10 is work step seven structure chart in the utility model retainer manufacture method.
Figure 11 is work step eight structure chart in the utility model retainer manufacture method.
Figure 12 is bearing cage structure figure described in background technology in the utility model.
Wherein
1, first lap circle mould; 2, the second circle circle mould; 3, the 3rd circle circle mould; 4, forming axis; 5, weld mold; 6, push rod; 7, die ontology; 8, limited block; 9, material blocking block; 10, the first slide rail; 11, the second slide rail; 12, the 3rd slide rail; 13, labor and materials; 20, shaping dies; 21, mould is cut out; 22, punching die; 23, transfer roller; 24, connecting plate; 25, spring; 26, slide block; 27, housing screw; 29, brace table; 50, chamber is welded; 51, outer mold is welded.
detailed description of the invention:
Below in conjunction with accompanying drawing, the utility model is further described.
As Fig. 1 and Fig. 2, the utility model provides a kind of retainer manufacturing system, this system is the bar shaped labor and materials forming uniform rectangular opening after the labor and materials of rectangular strip are sent to punching die punching, and strike out there being the bar shaped labor and materials of rectangular opening the matrix labor and materials making each retainer by cutting out mould, finally by shaping dies, matrix labor and materials circle circle is made into retainer.Therefore this system of processing comprise set gradually along rectangular strip labor and materials direction of transfer transfer roller 23, punching die 22, cut out mould 21 and shaping dies 20.
What form matrix labor and materials for the punching die 22 that rushes rectangular opening and punching press in this system of processing cuts out that mould 21 is substantially identical with punching of the prior art and die cut to be repeated no longer one by one.
Shaping dies 20 comprises die ontology 7, the die ontology 7 of the present embodiment is an installing plate, the die ontology 7 of this installing plate is fixedly installed forming axis 4, push rod 6 is provided with on rear side of die ontology 7, this push rod 6 can stretch out on front side of die ontology 7, forming axis 4 is by backward front axial location being successively the forming station that workpiece circle circle is shaped and the welding post enclosing the seam welds after round shaping, that is, along forming axis 4 axial direction, set gradually forming station and welding post, and welding post is positioned on front side of forming station.
First lap circle mould 1, second encloses circle mould 2 and the 3rd and encloses the axial location of circle mould 3 relative to forming axis 4 forming station in circumference distribution, and first lap circle mould 1 and the 3rd circle circle mould 3 slide respectively and are arranged on die ontology 7 corresponding above and below forming axis 4, on two second circle circle moulds 2 slide respectively and are arranged at corresponding to forming axis 4 left and right sides symmetric position die ontology 7, weld mold 5 slides and is arranged on die ontology 7, and be positioned at corresponding to forming axis 4 the below of axial location.
As Fig. 3, and composition graphs 1,2, the welding post on front side of forming axis axial location is provided with welding outer mold 51, is provided with in this welding outer mold 51 and coaxial with forming axis 4 welds chamber 50, the inner surface in this welding chamber 50 and the outer circumference surface of forming axis 4 suitable.
The utility model is more stable circle circular Curve is pushed into welding post from forming station, and arrange three push rods 6, these three push rods are uniform along forming axis 4 circumferential direction.
Be sent in shaping dies 20 stably for ensureing to be supported through the basic labor and materials of die cut, at least brace table 29 be set between shaping dies 20 and punching die 22.Brace table 29 also can be arranged in the whole approach of labor and materials transmission, labor and materials are supported in transport process, thus make transmission steady, can prevent like this, if there is no brace table (such as not establishing brace table between punching die 22 and sanction mould 21), there is reclinate elastic deformation due to Action of Gravity Field in the middle part of labor and materials, make conveying not steady.
For ensureing that elongated rectangular shape labor and materials can linearly be carried, the skew of short transverse can not be there is, die ontology 7 is provided with two limited blocks 8 prevented at short transverse play, and this two limited block 8 is positioned at the top of forming axis 4, and the left and right sides of forming axis 4 is symmetrical arranged relatively.For ensureing that elongated rectangular shape labor and materials are in the accurate location of its length direction, and die ontology 7 is provided with material blocking block 9.
As Fig. 4, labor and materials are transmitted by least one pair of transfer roller 23, this transfer roller 23 is arranged in corresponding transfer roller device, this device comprises slide block 26, transfer roller 23 and connecting plate 24, connecting plate 24 is provided with chute, slide block 26 is slidably arranged in the chute of connecting plate, and transfer roller 23 rotates and is arranged on slide block 26.For ensureing that labor and materials are when being transmitted by transfer roller 23, to labor and materials, there is enough chucking powers, at least on a transfer roller 23, be provided with spring 25, make it to produce enough pressure to labor and materials, produce enough frictional force thus to carry workpiece, this spring 25 is arranged in the chute of connecting plate, and upper end is connected with chute inwall, and lower end is connected with the sidewall of slide block 26.For ease of the screen resilience of regulating spring 25, the connecting plate 24 of transfer roller is provided with housing screw 27, by the adjustment of housing screw 27 pairs of spring 25 reduction lengths, regulates its screen resilience.
The slip of the first lap circle mould 1 in the utility model, the slip of the second circle circle mould 2, the 3rd circle circle slip of mould 3 and the slip of weld mold 5 all pass through hydraulic oil cylinder driving.Enclose circle mould 3 for convenience of the round mould 2 of first lap circle mould 1, second circle and the 3rd to slide on die ontology 7, die ontology 7 is provided with the round mould 1, second of correspondence guiding first lap respectively and encloses the first slide rail 10, second slide rail 11 and the 3rd slide rail 12 that circle mould 2 and the 3rd encloses round mould 3 slip.
According to above-mentioned maintenance bobbin circle manufacturing system, the method that the elongated rectangular shape labor and materials with uniform hole are produced is carried out as follows:
Work step one: punching, the labor and materials 13 being cut into rectangular strip are sent to the shaping dies 20 of circle circle manufacturing system by least one pair of transfer roller 23, transmit way in by punching die 22 by setting punching beat to by the strip labor and materials punching transmitted, form the bar shaped labor and materials of uniform rectangular opening, as Fig. 5.
Work step two: fracture, cuts out mould 21 by what set and cuts out the bar shaped labor and materials punching press of beat to work step one rectangular opening, form the matrix labor and materials making each retainer, as Fig. 5.
Work step three: U-shaped component shaping, matrix labor and materials are transferred into the forming station of shaping dies, and behind location, forming axis 4 upper end of shaping dies, the first lap circle mould 1 be positioned at above forming axis presses down labor and materials, labor and materials are made on forming axis 4, to be configured as U-shaped workpiece, as Fig. 6.
Work step four: circular component shaping, be symmetrically set in the second circle circle 2 moulds of forming axis 4 both sides along forming axis radial direction simultaneously to U-shaped workpiece compacting in work step three, workpiece is configured as the circular workpiece with opening that two ends do not close up on forming axis 4, as Fig. 7.
Work step five: circle circular Curve is shaped, is arranged in the opening of the 3rd circle circle mould 3 below forming axis 4 being pressed the circular workpiece of work step four, the opening of circular workpiece is closed up, forming axis is configured as the jointed circle circular Curve of tool, as Fig. 8.
Work step six: enter forming station, push rod 6 stretches out forward under corresponding hydraulic jack drives, by the circle circular Curve top that is in work step five on forming station to welding post.Forming station is positioned on front side of forming axis axial direction, as Fig. 9; In Fig. 9, left side workpiece is positioned on forming station, and right side workpiece is positioned on welding post.
Work step seven: the welding of weld seam, be positioned at the seam crossing of the weld mold 5 below forming axis 4 being pressed the circle circular Curve on welding post, seam crossing is closed up more densely, on weld mold, while seam, abutment joint welds, welding welding process weld mold 5 acts in the seam of workpiece all the time, circle circular Curve is formed, as Figure 10 until welded.
Work step eight: release welding post, after next workpiece encloses circle shaping on forming station and when being pushed up to welding post by push rod 6, retainer is released by from welding post, weld formation welding work pieces, as Figure 11, in Figure 11, left side is positioned at workpiece forming station carrying out enclose circle and be shaped, and middle part is positioned on the workpiece that welding post carries out weld, and right side is then that the welding be pushed out completes workpiece.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art, can also make some improvement under the prerequisite not departing from the utility model principle, these improvement also should be considered as protection domain of the present utility model.
Claims (7)
1. a retainer manufacturing system, it is characterized in that: comprise brace table (29) and the transfer roller (23) set gradually along labor and materials direction of transfer, punching die (22), cut out mould (21) and shaping dies (20), described brace table (29) is at least placed on the described labor and materials transfer path between punching die (22) and shaping dies (20), for supporting labor and materials, described shaping dies (20) comprises first lap circle mould (1), second circle circle mould (2), 3rd circle circle mould (3), forming axis (4), weld mold (5), push rod (6) and die ontology (7), push rod (6) is arranged at the rear side of die ontology (7) and can stretches out forward, described forming axis (4) is fixedly installed on die ontology (7), first lap circle mould (1), second circle circle mould (2) and the round mould (3) of the 3rd circle are arranged on die ontology (7) relative to an axial location of the forming station of forming axis (4) in circumference distribution ground slip, and described first lap circle mould (1) and the 3rd circle circle mould (3) are in above and below forming axis (4) respectively, described in two, the second circle circle mould (2) is in forming axis (4) left and right sides symmetric position, weld mold (5) slides and is arranged on die ontology (7), and the below of welding post on front side of the described forming station axial location being in forming axis (4).
2. retainer manufacturing system according to claim 1, it is characterized in that: the described welding post on front side of described forming axis (4) axial location is provided with welding outer mold (51), welding chamber (50) is provided with in described welding outer mold (51), described welding chamber (50) and forming axis (4) are coaxially arranged, and the inner surface of welding chamber (50) and the outer circumference surface of forming axis (4) suitable.
3. retainer manufacturing system according to claim 1, is characterized in that: described push rod (6) is provided with three groups, and these three groups of push rods are uniform along forming axis (4) circumferential direction.
4. retainer manufacturing system according to claim 1, it is characterized in that: described die ontology (7) is provided with limited block (8), described limited block (8) is positioned at the top of forming axis (4), and the left and right sides of forming axis (4) is symmetrical arranged relatively.
5. retainer manufacturing system according to claim 1, is characterized in that: described die ontology (7) is provided with material blocking block (9).
6. retainer manufacturing system according to claim 1, it is characterized in that: described transfer roller (23) is arranged in corresponding transfer roller device, this device comprises transfer roller (23), spring (25), slide block (26), housing screw (27) and be provided with the connecting plate (24) of chute, described slide block (26) is slidably arranged in the chute of connecting plate (24), transfer roller (23) rotates and is arranged on slide block (26), housing screw (27) is threaded on connecting plate (24), and one end is stretched in the chute of connecting plate, spring (25) is arranged in connecting plate chute, and spring (25) one end is connected with slide block (26), one end is connected with housing screw (27).
7. retainer manufacturing system according to claim 1, it is characterized in that: described die ontology (7) is provided with the first slide rail (10), the second slide rail (11) and the 3rd slide rail (12), described first lap circle mould (1), the second circle circle mould (2) and the 3rd circle circle mould (3) are corresponding to be respectively slidably arranged on die ontology (7) by the first slide rail (10), the second slide rail (11) and the 3rd slide rail (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520436893.4U CN204711487U (en) | 2015-06-24 | 2015-06-24 | A kind of retainer manufacturing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520436893.4U CN204711487U (en) | 2015-06-24 | 2015-06-24 | A kind of retainer manufacturing system |
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| Publication Number | Publication Date |
|---|---|
| CN204711487U true CN204711487U (en) | 2015-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520436893.4U Withdrawn - After Issue CN204711487U (en) | 2015-06-24 | 2015-06-24 | A kind of retainer manufacturing system |
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| CN (1) | CN204711487U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889700A (en) * | 2015-06-24 | 2015-09-09 | 江苏省社渚轴承有限公司 | Manufacturing method and system of bearing holder |
-
2015
- 2015-06-24 CN CN201520436893.4U patent/CN204711487U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889700A (en) * | 2015-06-24 | 2015-09-09 | 江苏省社渚轴承有限公司 | Manufacturing method and system of bearing holder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151021 Effective date of abandoning: 20171114 |
|
| AV01 | Patent right actively abandoned |