CN204711035U - A kind of Automatic-drawing rolling crimping production equipment - Google Patents

A kind of Automatic-drawing rolling crimping production equipment Download PDF

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Publication number
CN204711035U
CN204711035U CN201520070813.8U CN201520070813U CN204711035U CN 204711035 U CN204711035 U CN 204711035U CN 201520070813 U CN201520070813 U CN 201520070813U CN 204711035 U CN204711035 U CN 204711035U
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China
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vacuum cup
transmission mechanism
servo motor
automatic
motor transmission
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Expired - Fee Related
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CN201520070813.8U
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Chinese (zh)
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周松兰
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Individual
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Abstract

A kind of Automatic-drawing rolling crimping production equipment, comprise discharge mechanism, oil pressure material jacking mechanism, servo motor transmission mechanism one, servo motor transmission mechanism two, vacuum cup material grabbing mechanism one, vacuum cup material grabbing mechanism two, accurate oiling mechanism, tablet transmission mechanism, axial compression forming machine, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism, described axial compression forming machine is positioned at the centre position of described production equipment, described discharge mechanism, oil pressure material jacking mechanism, vacuum cup material grabbing mechanism one, servo motor transmission mechanism one, accurate oiling mechanism and tablet transmission mechanism are positioned on the left of axial compression forming machine, described vacuum cup material grabbing mechanism two, servo motor transmission mechanism two, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism are positioned at the right side of axial compression forming machine, this money Automatic-drawing rolling crimping apparatus for production line adopts PLC and servo to control, realize fully-automatic production, most common failure can process automatically.

Description

A kind of Automatic-drawing rolling crimping production equipment
Technical field
The utility model is involved in the stretching and punching production line of metal, specifically will be involved in a kind of Automatic-drawing rolling crimping production equipment.
Background technology
In currently available technology, stretching rolling crimping production equipment adopts electro-pneumatic feeding, and the degree of accuracy is difficult to control; Oiling adopts cylinder oiling, be difficult to control oil mass number; Adopt on artificial blowing to punch press and carry out overlap, overlap adopts punch press, needs the punch press of relatively high power; Also want the overlap mould that manufacturing cost is higher, and the life-span is not high simultaneously.Concrete shortcoming is as follows: (1) oiling oil mass difficulty controls, oiling weak effect; (2) electro-pneumatic feeding, the degree of accuracy is low; (3) punching apparatus requires high, makes overlap die cost high; (4) waste of manpower, production efficiency is low.
Utility model content
In order to solve the problem, the utility model provides a kind of Automatic-drawing rolling crimping production equipment, overcomes prior art oiling oil mass difficulty and controls, oiling weak effect, electro-pneumatic feeding, the degree of accuracy is low, and punching apparatus requires high, make overlap die cost high, waste of manpower, the shortcomings such as production efficiency is low.
The utility model adopts following technical scheme:
A kind of Automatic-drawing rolling crimping production equipment, comprises discharge mechanism, oil pressure material jacking mechanism, servo motor transmission mechanism one, servo motor transmission mechanism two, vacuum cup material grabbing mechanism one, vacuum cup material grabbing mechanism two, accurate oiling mechanism, tablet transmission mechanism, axial compression forming machine, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism, described axial compression forming machine is positioned at the centre position of described Automatic-drawing rolling crimping production equipment, described discharge mechanism, oil pressure material jacking mechanism, vacuum cup material grabbing mechanism one, servo motor transmission mechanism one, accurate oiling mechanism and tablet transmission mechanism are positioned on the left of axial compression forming machine, described vacuum cup material grabbing mechanism two, servo motor transmission mechanism two, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism are positioned at the right side of axial compression forming machine, discharge mechanism is connected with oil pressure material jacking mechanism by discharge mechanism installation end, vacuum cup material grabbing mechanism one and vacuum cup are installed by vacuum cup installation end, accurate oiling mechanism is installed by oiling mechanism frame and workbench two-phase, feeding pressure mechanism is arranged on workbench two by feeding pressure mechanism frame, curling mechanism is arranged on workbench two by curling mechanism frame, in feeding pressure mechanism right, Che Bianxiu burr mechanism is arranged on workbench two by Che Bianxiu burr mechanism frame, in curling mechanism front, rolling edge mechanism is arranged on workbench two by rolling edge mechanism frame, tablet transmission mechanism, servo motor transmission mechanism are installed with tablet transmission mechanism by ball screw installation end and are connected.
Described discharge mechanism arranges and facilitates three adjustable tablet positioning fixtures.
Described servo motor transmission mechanism one inside arranges electric ball screw mandrel, electric ball screw mandrel two ends are connected with servo motor transmission mechanism one end walls body, ball screw installation end is installed mutually with tablet transmission mechanism, realize driving, servo motor transmission mechanism one is identical with servo motor transmission mechanism two structure.
Described vacuum cup material grabbing mechanism one and vacuum cup material grabbing mechanism two are provided with vacuum cup, and by vacuum cup material grasping, vacuum cup is arranged on below vacuum cup material grabbing mechanism two, and is installed by vacuum cup installation end.
Described accurate oiling mechanism is provided with manual imitation hairbrush, can accurately control brush oil mass, accurate oiling mechanism be arranged oiling driving machine, and for driving oiler to carry out oiling, the hairbrush installing port of accurate oiling mechanism one end is connected with manual imitation hairbrush.
Described tablet transmission mechanism is provided with feeding bin, can carry out three-dimensional regulation, feeding bin is arranged feeding bin upper port and feeding bin lower port, and by feeding bin upper port and feeding bin lower port, tablet transmission mechanism is installed with feeding bin and is connected.
Described Automatic-drawing rolling crimping production equipment adopts PLC and servomotor to control, and realizes fully-automatic production, and most common failure is automatically processed; Described Automatic-drawing rolling crimping production equipment has tablet and stores location, tablet rises automatically, and individual detects, manual imitation hairbrush brush functional oil, can accurately control brush oil mass, servo feeding machinery hand and oil cylinder Qu Pian film releasing mechanism fast, automatic pressing right angle, electronic rolling cut overlap, flash removed, crimping, flanging, delivers to streamline by finished product; Described Automatic-drawing rolling crimping production equipment has and facilitates adjustable tablet positioning fixture, there is individual prevent and testing agency, adopt vacuum cup material grasping, oil cylinder picks and places material, adopt servomotor electric ball screw mandrel, carry out accurate feeding, feeding bin can three-dimensional regulation, can quick and conveniently regulate when drawing die is installed and departed from centre bit; Described Automatic-drawing rolling crimping production equipment utilizes program automatically to carry out sending sheet, release stretching finished product, and detect the whether successful demoulding, having stretched pushes flanging station automatically afterwards, carries out flanging, product is delivered to rolling cut station by flanging completion system automatically, carry out constant speed rolling cut, deburring, rolling cut completes rear motor and automatically accelerates to subtract curling mechanism and carry out crimping, crimping completes, and automatically delivers to flanging station and carries out flanging.
The operation principle of described Automatic-drawing rolling crimping production equipment is: described Automatic-drawing rolling crimping production line is wanted pre-set material grasping position, is coated with oil level, is stretched and wait for position, stretching position, flanging position, bleed, product blanking rest area, artificial loading, the action of oil pressure material jacking mechanism is to default position, vacuum cup material grabbing mechanism one presses to vacuum cup contact stretching tablet, vacuum pan sucks tablet, material grabbing mechanism is promoted to manual imitation hairbrush centre bit, servo control mechanism drives material grabbing mechanism to run to painting oil level, tablet rotates, it is complete that manual imitation hairbrush compresses tablet rotation oiling, servo motor transmission mechanism one drives vacuum cup material grabbing mechanism one to run to stretching Accreditation Waiting Area, hydraulic molding machine die sinking puts in place, servo motor transmission mechanism one drives tablet to the position that stretches, the product stretched is pushed out to subsequent processing simultaneously, vacuum cup material grabbing mechanism two is depressed into blowing position vacuum cup blanking, servo motor transmission mechanism one returns to material grasping position fast, hydraulic molding machine starts stretching, the product released senses workpiece to subsequent processing flanging position, vacuum cup material grabbing mechanism two presses down workpiece pressing, pinch roller advances, workpiece rotates, pinch roller pressurization leveling, reset, vacuum cup sucks workpiece, upper pressing mechanism lifting restoring, workpiece is transported to bleed by servo motor transmission mechanism two, feeding pressure mechanism presses down workpiece pressing, rolling edge mechanism carries out rolling cut, complete reset, the burring mechanism promotion of car limit, complete reset, curling mechanism advances crimping, complete reset, workpiece is transported to the de-material in product blanking rest area by servo motor transmission mechanism two, circulate successively.
As shown in Figure 5, described Automatic-drawing rolling crimping production equipment control procedure is: by the man-machine manipulation of host computer touch-screen, programmable control system makes complete machine control core.Be responsible for signals collecting, calculation process, manipulate with output.Power-supply system control connection programmable control system, for it provides startup optimization electric power.Programmable control system controls Locating driver system, welding drive system, signal gathering unit and execution driver element simultaneously, Locating driver Systematical control performance element, and welding drive system controls welding unit.
As shown in Figure 6, Automatic-drawing rolling crimping production equipment PCL automatic control structure is: system control unit is connected with power-supply system and signal output unit simultaneously, memory cell is connected with signal receiving unit, memory cell and signal receiving unit are connected to system control unit simultaneously, signal receiving unit is also connected to signal output unit, driving control unit is connected with failure diagnosis unit, driving control unit and failure diagnosis unit are connected to system control unit simultaneously, and failure diagnosis unit is connected to signal output unit.
The beneficial effects of the utility model are:
(1) manual imitation hairbrush brush oil tech, can accurately control brush oil mass, oiling weak effect; (2) production line has and keeps an eye on without the need to people, and automatically produce, fault processes automatically, accurately high; (3) punching apparatus requires low, makes overlap die cost low; (4) servo feeding machinery hand and oil cylinder Qu Pian film releasing mechanism fast, automatic pressing right angle, electronic rolling cut overlap, flash removed, crimping, flanging, finished product is delivered to streamline, easy to adjust, speed is fast, and brush oil evenly, economize deflashing punch press and crimping machine, save workman more than 6, save manpower, production efficiency is low.
Accompanying drawing explanation
Fig. 1 is described Automatic-drawing rolling crimping production equipment stereogram;
Fig. 2 is described Automatic-drawing rolling crimping production equipment front view;
Fig. 3 is described Automatic-drawing rolling crimping production equipment top view;
Fig. 4 is mechanism's three-dimensional view on the left of described Automatic-drawing rolling crimping production equipment;
Fig. 5 is described Automatic-drawing rolling crimping production equipment control structure figure;
Fig. 6 is described Automatic-drawing rolling crimping production equipment PCL automation control module figure.
Description of reference numerals
1 vacuum cup material grabbing mechanism one; 2 servo motor transmission mechanisms one; 3 tablet transmission mechanisms; 4 discharge mechanisms; 5 oil pressure material jacking mechanisms; 6 servo motor transmission mechanisms two; 7 vacuum cup material grabbing mechanisms two; 8 accurate oiling mechanisms; 9 feeding pressure mechanisms; 10 curling mechanisms; 11 Che Bianxiu burr mechanisms; 12 rolling edge mechanisms; 13 axial compression shaping mechanisms; 14 feeding bins; 15 vacuum cups; 16 manual imitation hairbrush; 21 electric ball screw mandrels; 22 ball screw installation ends; 41 discharge mechanism installation ends; 42 tablet positioning fixtures; 81 oiling driving machines; 82 hairbrush installing ports; 83 oiling mechanism frames; 141 feeding bin upper port; 142 feeding bin lower port; 151 vacuum cup installation ends are installed;
Detailed description of the invention
The utility model is further illustrated below in conjunction with accompanying drawing and preferred embodiment of the present utility model.
As Figure 1-4, a kind of Automatic-drawing rolling crimping production equipment, comprises discharge mechanism 4, oil pressure material jacking mechanism 5, servo motor transmission mechanism 1, servo motor transmission mechanism 26, vacuum cup material grabbing mechanism 1, vacuum cup material grabbing mechanism 27, accurate oiling mechanism 8, tablet transmission mechanism 3, axial compression forming machine 13, feeding pressure mechanism 9, curling mechanism 10, rolling edge mechanism 12 and Che Bianxiu burr mechanism 11, described axial compression forming machine 13 is positioned at the centre position of described Automatic-drawing rolling crimping production equipment, described discharge mechanism 4, oil pressure material jacking mechanism 5, vacuum cup material grabbing mechanism 1, servo motor transmission mechanism 1, accurate oiling mechanism 8 and tablet transmission mechanism 3 are positioned on the left of axial compression forming machine 13, described vacuum cup material grabbing mechanism 27, servo motor transmission mechanism 26, feeding pressure mechanism 9, curling mechanism 10, rolling edge mechanism 12 and Che Bianxiu burring machine 11 structure are positioned at the right side of axial compression forming machine 13, discharge mechanism 4 is connected with oil pressure material jacking mechanism 5 by discharge mechanism installation end 41, vacuum cup material grabbing mechanism 1 and vacuum cup 15 are installed by vacuum cup installation end 151, accurate oiling mechanism 8 is installed with workbench 2 18 phase by oiling mechanism frame 83, feeding pressure mechanism 9 is arranged on workbench 2 18 by feeding pressure mechanism frame, curling mechanism 10 is arranged on workbench 2 18 by curling mechanism frame, in feeding pressure mechanism 9 right, Che Bianxiu burr mechanism 11 is arranged on workbench 2 18 by Che Bianxiu burr mechanism frame, in curling mechanism front 10, rolling edge mechanism 12 is arranged on workbench 2 18 by rolling edge mechanism frame, tablet transmission mechanism 3, servo motor transmission mechanism are installed with tablet transmission mechanism 3 phase by ball screw installation end 22.
Described discharge mechanism 4 arranges and facilitates three adjustable tablet positioning fixtures 42.
Described servo motor transmission mechanism 1 inside arranges electric ball screw mandrel 21, electric ball screw mandrel 21 two ends are connected with servo motor transmission mechanism 1 end walls body, ball screw installation end 22 is installed with tablet transmission mechanism 3 phase, realize driving, servo motor transmission mechanism 1 is identical with servo motor transmission mechanism 26 structure.
Described vacuum cup material grabbing mechanism 1 and vacuum cup material grabbing mechanism 27 are provided with vacuum cup 15, and by vacuum cup 15 material grasping, vacuum cup 15 is arranged on below vacuum cup material grabbing mechanism 27, and is installed by vacuum cup installation end 151.
Described accurate oiling mechanism 8 is provided with manual imitation hairbrush 16, can accurately control brush oil mass, and accurate oiling mechanism 8 arranges oiling driving machine 81, and for driving oiler to carry out oiling, the hairbrush installing port 82 of accurate oiling mechanism 8 one end is connected with manual imitation hairbrush 16.
Described tablet transmission mechanism 3 is provided with feeding bin 14, three-dimensional regulation can be carried out, feeding bin 14 is arranged feeding bin upper port 141 and feeding bin lower port 142, by feeding bin upper port 141 and feeding bin lower port 142, tablet transmission mechanism 3 is installed with 14 feeding bins and is connected.
Described Automatic-drawing rolling crimping production equipment adopts PLC and servomotor to control, and realizes fully-automatic production, and most common failure is automatically processed; Described Automatic-drawing rolling crimping production equipment has tablet and stores location, tablet rises automatically, and individual detects, manual imitation hairbrush 16 brush functional oil, can accurately control brush oil mass, servo feeding machinery hand and oil cylinder Qu Pian film releasing mechanism fast, automatic pressing right angle, electronic rolling cut overlap, flash removed, crimping, flanging, delivers to streamline by finished product; Described Automatic-drawing rolling crimping production equipment has and facilitates adjustable tablet positioning fixture 42, there is individual prevent and testing agency, adopt vacuum cup 15 material grasping, oil cylinder picks and places material, adopt servomotor electric ball screw mandrel 21, carry out accurate feeding, feeding bin 14 can three-dimensional regulation, can quick and conveniently regulate when drawing die is installed and departed from centre bit; Described Automatic-drawing rolling crimping production equipment utilizes program automatically to carry out sending sheet, release stretching finished product, and detect the whether successful demoulding, having stretched pushes flanging station automatically afterwards, carries out flanging, product is delivered to rolling cut station by flanging completion system automatically, carry out constant speed rolling cut, deburring, rolling cut completes rear motor and automatically accelerates to subtract curling mechanism 10 and carry out crimping, crimping completes, and automatically delivers to flanging station and carries out flanging.
The operation principle of described Automatic-drawing rolling crimping production equipment is: a kind of Automatic-drawing rolling crimping production equipment is wanted pre-set material grasping position, is coated with oil level, is stretched and wait for position, stretching position, flanging position, bleed, product blanking rest area, artificial loading, oil pressure material jacking mechanism 5 action is to default position, vacuum cup material grabbing mechanism 1 presses to vacuum cup 15 and contacts stretching tablet, vacuum pan 15 sucks tablet, material grabbing mechanism is promoted to manual imitation hairbrush 16 centre bit, servo control mechanism drives material grabbing mechanism to run to painting oil level, tablet rotates, it is complete that manual imitation hairbrush 16 compresses tablet rotation oiling, servo motor transmission mechanism 1 drives vacuum cup material grabbing mechanism 1 to run to stretching Accreditation Waiting Area, hydraulic molding machine 13 die sinking puts in place, servo motor transmission mechanism 1 drives tablet to the position that stretches, the product stretched is pushed out to subsequent processing simultaneously, vacuum cup material grabbing mechanism 27 is depressed into blowing position vacuum cup 15 blanking, servo motor transmission mechanism 1 returns to material grasping position fast, hydraulic molding machine 13 starts stretching, the product released senses workpiece to subsequent processing flanging position, vacuum cup material grabbing mechanism 27 presses down workpiece pressing, pinch roller advances, workpiece rotates, pinch roller pressurization leveling, reset, vacuum cup 15 sucks workpiece, upper pressing mechanism lifting restoring, workpiece is transported to bleed by servo motor transmission mechanism 26, feeding pressure mechanism 9 presses down workpiece pressing, rolling edge mechanism 12 carries out rolling cut, complete reset, burring mechanism 11 promotion of car limit, complete reset, curling mechanism 10 advances crimping, complete reset, workpiece is transported to the de-material in product blanking rest area by servo motor transmission mechanism 26, circulate successively.
As shown in Figure 5, described Automatic-drawing rolling crimping production equipment control procedure is: by the man-machine manipulation of host computer touch-screen, programmable control system makes complete machine control core.Be responsible for signals collecting, calculation process, manipulate with output.Power-supply system control connection programmable control system, for it provides startup optimization electric power.Programmable control system controls Locating driver system, welding drive system, signal gathering unit and execution driver element simultaneously, Locating driver Systematical control performance element, and welding drive system controls welding unit.
As shown in Figure 6, Automatic-drawing rolling crimping production equipment PCL automatic control structure is: system control unit is connected with power-supply system and signal output unit simultaneously, memory cell is connected with signal receiving unit, memory cell and signal receiving unit are connected to system control unit simultaneously, signal receiving unit is also connected to signal output unit, driving control unit is connected with failure diagnosis unit, driving control unit and failure diagnosis unit are connected to system control unit simultaneously, and failure diagnosis unit is connected to signal output unit.
The above, be only the utility model preferred embodiment, therefore can not limit the scope of the utility model enforcement according to this, and the equivalence namely done according to the utility model the scope of the claims and description changes and modifies, and all should still belong in the scope of the utility model lid.

Claims (6)

1. an Automatic-drawing rolling crimping production equipment, is characterized in that: comprise discharge mechanism, oil pressure material jacking mechanism, servo motor transmission mechanism one, servo motor transmission mechanism two, vacuum cup material grabbing mechanism one, vacuum cup material grabbing mechanism two, accurate oiling mechanism, tablet transmission mechanism, axial compression forming machine, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism, described axial compression forming machine is positioned at the centre position of described Automatic-drawing rolling crimping production equipment, described discharge mechanism, oil pressure material jacking mechanism, vacuum cup material grabbing mechanism one, servo motor transmission mechanism one, accurate oiling mechanism and tablet transmission mechanism are positioned on the left of axial compression forming machine, described vacuum cup material grabbing mechanism two, servo motor transmission mechanism two, feeding pressure mechanism, curling mechanism, rolling edge mechanism and Che Bianxiu burr mechanism are positioned at the right side of axial compression forming machine, discharge mechanism is connected with oil pressure material jacking mechanism by discharge mechanism installation end, vacuum cup material grabbing mechanism one and vacuum cup are installed by vacuum cup installation end, accurate oiling mechanism is installed by oiling mechanism frame and workbench two-phase, feeding pressure mechanism is arranged on workbench two by feeding pressure mechanism frame, curling mechanism is arranged on workbench two by curling mechanism frame, in feeding pressure mechanism right, Che Bianxiu burr mechanism is arranged on workbench two by Che Bianxiu burr mechanism frame, in curling mechanism front, rolling edge mechanism is arranged on workbench two by rolling edge mechanism frame, tablet transmission mechanism, servo motor transmission mechanism are installed with tablet transmission mechanism by ball screw installation end and are connected.
2. Automatic-drawing rolling crimping production equipment according to claim 1, is characterized in that: described discharge mechanism arranges and facilitates three adjustable tablet positioning fixtures.
3. Automatic-drawing rolling crimping production equipment according to claim 1, it is characterized in that: described servo motor transmission mechanism one inside arranges electric ball screw mandrel, electric ball screw mandrel two ends are connected with servo motor transmission mechanism one end walls body, ball screw installation end is installed mutually with tablet transmission mechanism, realize driving, servo motor transmission mechanism one is identical with servo motor transmission mechanism two structure.
4. Automatic-drawing rolling crimping production equipment according to claim 1, it is characterized in that: described vacuum cup material grabbing mechanism one and vacuum cup material grabbing mechanism two are provided with vacuum cup, by vacuum cup material grasping, vacuum cup is arranged on below vacuum cup material grabbing mechanism two, and is installed by vacuum cup installation end.
5. Automatic-drawing rolling crimping production equipment according to claim 4, it is characterized in that: described accurate oiling mechanism is provided with manual imitation hairbrush, can accurately control brush oil mass, accurate oiling mechanism arranges oiling driving machine, for driving oiler to carry out oiling, the hairbrush installing port of accurate oiling mechanism one end is connected with manual imitation hairbrush.
6. Automatic-drawing rolling crimping production equipment according to claim 1, it is characterized in that: described tablet transmission mechanism is provided with feeding bin, three-dimensional regulation can be carried out, feeding bin is arranged feeding bin upper port and feeding bin lower port, by feeding bin upper port and feeding bin lower port, tablet transmission mechanism is installed with feeding bin and is connected.
CN201520070813.8U 2015-02-02 2015-02-02 A kind of Automatic-drawing rolling crimping production equipment Expired - Fee Related CN204711035U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880409A (en) * 2016-05-17 2016-08-24 杭州顺豪金属制品有限公司 Hydraulic drawing and feeding manipulator
CN108080469A (en) * 2017-11-29 2018-05-29 宁波锦世弘机械设备有限公司 Full-automatic hemming device and the integrated processing device with full-automatic hemming device
CN112916259A (en) * 2021-01-20 2021-06-08 安徽索亚装饰材料有限公司 Soft packet of processing equipment of leather carving

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880409A (en) * 2016-05-17 2016-08-24 杭州顺豪金属制品有限公司 Hydraulic drawing and feeding manipulator
CN108080469A (en) * 2017-11-29 2018-05-29 宁波锦世弘机械设备有限公司 Full-automatic hemming device and the integrated processing device with full-automatic hemming device
CN112916259A (en) * 2021-01-20 2021-06-08 安徽索亚装饰材料有限公司 Soft packet of processing equipment of leather carving
CN112916259B (en) * 2021-01-20 2022-04-05 睢县中宇马具服装有限公司 Soft packet of processing equipment of leather carving

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Granted publication date: 20151021

Termination date: 20160202