Utility model content
Technical problem to be solved in the utility model is the cleaning equipment providing a kind of automobile batteries to be integrated and connected aluminium sheet for above-mentioned prior art, this equipment can carry out the cleaning of pipeline system to the automobile batteries aluminium sheet that is integrated and connected, and energy consumption is lower, after cleaning, product surface tension force dyne grade meets packing instructions.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of automobile batteries is integrated and connected the cleaning equipment of aluminium sheet, it is characterized in that: this cleaning equipment is arranged in dust-free workshop, it comprises: send into the transmission mechanism between different operating successively for the aluminium sheet that is integrated and connected by automobile batteries, comprise successively between aforementioned operation:
First cleaning shop, is provided with the rinse water that alkali concn is 2% ~ 3% in first cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in first cleaning shop;
Second cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in second cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in second cleaning shop;
3rd road cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in the 3rd road cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in the 3rd road cleaning shop;
Between first rinsing: be provided with deionization pure water in first rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in first rinsing;
Between second rinsing: be provided with deionization pure water in second rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and is provided with bubbling machine in second rinsing and carries out bubbling to deionization pure water;
Between the 3rd road rinsing: be provided with deionization pure water in the 3rd road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in the 3rd road rinsing;
Between the 4th road rinsing: be provided with deionization pure water in the 4th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and is provided with bubbling machine in the 4th road rinsing and carries out bubbling to deionization pure water;
Between the 5th road rinsing: be provided with deionization pure water in the 5th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, is connected with ultrasonic wave in the 5th road rinsing;
Between preheating: be provided with deionization pure water in preheating, deionization pure water temperature is 60 degrees Celsius ~ 70 degrees Celsius;
Between vacuum drying: vacuum pressure is-0.05MPa ~-0.15MPa;
Between baking sterilization: the temperature between baking sterilization is 140 degrees Celsius ~ 160 degrees Celsius;
Between test package: the sterilized automobile batteries of the baking aluminium sheet that is integrated and connected is tested packaging.
In drying room vacuum, in drying room, temperature can reduce, and therefore as improving, being provided with heater, heating drying room below described drying room.
Compared with prior art, the utility model has the advantage of: the cleaning equipment that the utility model provides and cleaning, product surface tension force (water) the dyne grade after cleaning can be made to reach more than 70, and (application level is up to because of 70; Surface tension 72 under water normal temperature on object), be far longer than that U.S.'s MIL-PRF-131K military standard is antirust, the dyne value 32-40 of antistatic, the moistureproof aluminum foil sack of shielding, product surface simultaneously after cleaning volatile residue grade can not reach A/50, residue≤0.02NVR μ g/cm2; Because vacuum is under normal temperature condition prerequisite, water and undesirable substance are extracted out from product surface, equal under the prerequisite of normal temperature 5 DEG C, carried out a vacuum cleaned, again through the automatic drying tunnel of high temperature 140 ~ 160 DEG C, thus the bacterium of removing product surface; After high temperature, product surface cleaning degree reaches whole world highest ranking; After simultaneously product cleaning, through vacuum drying and automatic drying tunnel technique, be also the unique cleaning line in the whole world, this cleaning relative energy-saving is 1/2 of the energy consumption of similar hydrocarbon cleaning technique.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail.
Automobile batteries is as shown in Figure 1 integrated and connected the cleaning equipment of aluminium sheet, this cleaning equipment is arranged in dust-free workshop, it comprises: send into the transmission mechanism between different operating successively for the aluminium sheet that is integrated and connected by automobile batteries, transmission mechanism adopts the existing routine techniques comprising conveyer belt and actuating unit, and comprises successively between aforementioned operation:
First cleaning shop, the rinse water that alkali concn is 2% ~ 3% is provided with in first cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
Second cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in second cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
3rd road cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in the 3rd road cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
Between first rinsing: be provided with deionization pure water in first rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between second rinsing: be provided with deionization pure water in second rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and be provided with bubbling machine in second rinsing bubbling is carried out to deionization pure water, the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water;
Between the 3rd road rinsing: be provided with deionization pure water in the 3rd road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between the 4th road rinsing: be provided with deionization pure water in the 4th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and be provided with bubbling machine in the 4th road rinsing bubbling is carried out to deionization pure water, the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water;
Between the 5th road rinsing: be provided with deionization pure water in the 5th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between preheating: be provided with deionization pure water in preheating, deionization pure water temperature is 60 degrees Celsius ~ 70 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water and carries out preheating;
Between vacuum drying: vacuumize between vacuum drying, maintenance vacuum pressure is-0.05MPa ~-0.15MPa, carries out drying to the be integrated and connected moisture content of surface of aluminum plate of automobile batteries;
Between baking sterilization: the temperature between baking sterilization is 140 degrees Celsius ~ 160 degrees Celsius, and baking time is 4 ~ 6 minutes;
Between test package: the sterilized automobile batteries of the baking aluminium sheet that is integrated and connected is tested packaging.
And described drying room carries out in dry run at the aluminium sheet that is integrated and connected to automobile batteries, drying room is heated.
First cleaning shop sent into successively by the transmission mechanism aluminium sheet that is integrated and connected by automobile batteries, second cleaning shop, 3rd road cleaning shop, between first rinsing, between second rinsing, between the 3rd road rinsing, time between the 4th road rinsing and between the 5th road rinsing, automobile batteries is made to be integrated and connected aluminium sheet at first cleaning shop, second cleaning shop, 3rd road cleaning shop, between first rinsing, between second rinsing, between the 3rd road rinsing, 3 ~ 5 minutes are all stopped between the 4th road rinsing and in the 5th road rinsing, stop 2 ~ 3 minutes between preheating, stop 4 ~ 5 minutes between vacuum drying.
The said equipment is adopted to the automobile batteries technique that aluminium sheet cleans that is integrated and connected to be: to send into following operation room successively by the transmission mechanism aluminium sheet that to be integrated and connected by automobile batteries:
First cleaning shop, the rinse water that alkali concn is 2% ~ 3% is provided with in first cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
Second cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in second cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
3rd road cleaning shop: be provided with the rinse water that alkali concn is 2% ~ 3% in the 3rd road cleaning shop, rinse water temperature is 40 degrees Celsius ~ 50 degrees Celsius, the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, is omnidistancely cleaned the automobile batteries aluminium sheet that is integrated and connected by ultrasonic wave;
Between first rinsing: be provided with deionization pure water in first rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between second rinsing: be provided with deionization pure water in second rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and be provided with bubbling machine in second rinsing bubbling is carried out to deionization pure water, the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water;
Between the 3rd road rinsing: be provided with deionization pure water in the 3rd road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between the 4th road rinsing: be provided with deionization pure water in the 4th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and be provided with bubbling machine in the 4th road rinsing bubbling is carried out to deionization pure water, the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water;
Between the 5th road rinsing: be provided with deionization pure water in the 5th road rinsing, deionization pure water temperature is 40 degrees Celsius ~ 50 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in rinse water, omnidistancely carries out rinsing by ultrasonic wave to the automobile batteries aluminium sheet that is integrated and connected;
Between preheating: be provided with deionization pure water in preheating, deionization pure water temperature is 60 degrees Celsius ~ 70 degrees Celsius, and the automobile batteries aluminium sheet that is integrated and connected submerges in deionization pure water and carries out preheating;
Between vacuum drying: vacuumize between vacuum drying, maintenance vacuum pressure is-0.05MPa ~-0.15MPa, drying is carried out to the be integrated and connected moisture content of surface of aluminum plate of automobile batteries, carries out, in dry run, heating drying room at the aluminium sheet that is integrated and connected to automobile batteries
Between baking sterilization: the temperature between baking sterilization is 140 degrees Celsius ~ 160 degrees Celsius, and baking time is 4 ~ 6 minutes;
Between test package: the sterilized automobile batteries of the baking aluminium sheet that is integrated and connected is tested packaging.
First cleaning shop sent into successively by the transmission mechanism aluminium sheet that is integrated and connected by automobile batteries, second cleaning shop, 3rd road cleaning shop, between first rinsing, between second rinsing, between the 3rd road rinsing, time between the 4th road rinsing and between the 5th road rinsing, automobile batteries is made to be integrated and connected aluminium sheet at first cleaning shop, second cleaning shop, 3rd road cleaning shop, between first rinsing, between second rinsing, between the 3rd road rinsing, 3 ~ 5 minutes are all stopped between the 4th road rinsing and in the 5th road rinsing, stop 2 ~ 3 minutes between preheating, stop 4 ~ 5 minutes between vacuum drying.