CN204700645U - Gantry machining center water-oil separating and Z axis load reducing mechanism - Google Patents
Gantry machining center water-oil separating and Z axis load reducing mechanism Download PDFInfo
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- CN204700645U CN204700645U CN201520256137.3U CN201520256137U CN204700645U CN 204700645 U CN204700645 U CN 204700645U CN 201520256137 U CN201520256137 U CN 201520256137U CN 204700645 U CN204700645 U CN 204700645U
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Abstract
The utility model discloses a kind of gantry machining center water-oil separating and Z axis load reducing mechanism, be formed with the brace table (1a) of rectangle at the top of base (1), the right and left at brace table (1a) top is symmetrical arranged chip area (1e); Be provided with barricade (1c) in the front end at brace table (1a) top, the middle part of barricade (1c) is separated by oil-water separation tank (1d); At the front end face of crossbeam (3), Y-axis slide (4) is installed, the left and right sides of Y-axis slide (4) is symmetrical arranged nitrogen balance cylinder (6), cylinder body and the Y-axis slide (4) of this nitrogen balance cylinder (6) fix, and the piston rod of nitrogen balance cylinder (6) stretches out straight up.The utility model carrys out the gravity of balancing main shaft case by nitrogen balance cylinder, can effectively reduce the load of Z axis motor, to guarantee the stationarity that Z axis moves; Oil-water separation tank being integrated on base, fundamentally solving water-oil separating mechanism because assembling the leakage of oil of leaking caused not in place.
Description
Technical field
The utility model belongs to machine tool technology field, specifically, and particularly a kind of gantry machining center water-oil separating and Z axis load reducing mechanism.
Background technology
The high-efficiency automatic lathe being applicable to processed complex part that numerical control machining center is made up of plant equipment and digital control system.Numerical control machining center is current one of the highest, most widely used Digit Control Machine Tool of output in the world.Its comprehensive process ability is stronger, more processing content can be completed after workpiece clamped one time, machining accuracy is higher, with regard to the batch workpiece of medium difficulty of processing, its efficiency is 5 ~ 10 times of conventional equipment, particularly it can complete the processing that many conventional equipments can not complete, more complicated to shape, the single-piece work that required precision is high or small batch multi-item production more applicable.
Crossbeam fixed gantry machining center is the Digit Control Machine Tool of current extensive use.But existing numerical control gantry machining center is bulky, area occupied is large, and structural rigidity is poor, and overall precision is unstable; Meanwhile, vibrate comparatively large in the course of the work, larger noise can be produced, and temperature rise is fast, less reliable.The main spindle box of numerical control gantry machining center is vertically arranged, the weight of main spindle box is carried by Z axis motor substantially, can increase the wearing and tearing of Z axis screw mandrel thus, affects the stationarity of Z axis motion and the service life of Z axis motor.
Base is the chassis of whole machining center, is positioned at bottommost, for supporting the weight of whole equipment and being convenient to other parts layout.Existing numerical control gantry machining center needs on base, be equipped with water-oil separating mechanism, water-oil separating mechanism makes usually separately, and by being mounted with on base, add cost so on the one hand, easily cause leakage of oil of leaking because the assembling of water-oil separating mechanism is not in place; On the other hand, the volume of base increases, and transports very inconvenient, can affect the globality of whole machining center.
The iron filings that the numerical control gantry machining center course of work produces are cleared up by special chip removal device.Existing chip removal device not only complex structure, dismounting is inconvenient, and cleaning iron filings are not thorough, need manually to carry out secondary cleaning, thus can affect the efficiency of processing toward contact.
Utility model content
Technical problem to be solved in the utility model is to provide that a kind of chip removal efficiency is high, the leakage of oil can reduce gantry machining center water-oil separating and the Z axis load reducing mechanism of motor load of effectively avoiding leaking.
The technical solution of the utility model is as follows: a kind of gantry machining center water-oil separating and Z axis load reducing mechanism, the brace table (1a) of rectangle is formed with at the top of base (1), the left and right sides of this brace table (1a) postmedian is symmetrical arranged bearing (1b), the upper vertical columns (2) of each bearing (1b), top common support crossbeam (3) of the right and left column (2), is characterized in that:
Chip area (1e) is symmetrical arranged at the right and left at described brace table (1a) top, chip area (1e) extends along the longitudinal direction, the through front end face to brace table (1a) in front end of chip area (1e), and in each chip area (1e), spiral chip removal machine (11) is all housed; Barricade (1c) is provided with in the front end at described brace table (1a) top, this barricade (1c) is positioned between two chip areas (1e), and the middle part of barricade (1c) is separated by oil-water separation tank (1d), described oil-water separation tank (1d) is the through groove in front and back;
Install Y-axis slide (4) at the front end face of described crossbeam (3), Y-axis slide (4) and crossbeam (3) are slidably matched, and Y-axis slide (4) can move left and right on crossbeam (3); Install main spindle box (5) at the front end face of described Y-axis slide (4), main spindle box (5) and Y-axis slide (4) are slidably matched, and main spindle box (5) can move up and down on Y-axis slide (4); Nitrogen balance cylinder (6) is symmetrical arranged in the left and right sides of described Y-axis slide (4), cylinder body and the Y-axis slide (4) of this nitrogen balance cylinder (6) fix, the piston rod of nitrogen balance cylinder (6) stretches out straight up, and be connected with ceiling hold (7), described ceiling hold (7) is fixed on the top of main spindle box (5).
Adopt above technical scheme, base brace table arranges two chip areas in left and right, this chip area is for collecting the iron filings of processing, and in the process of processing, along with the running of spiral chip removal machine, iron filings move forward along chip area, until discharge from the front end of base, whole chip removal process is synchronous with process, and iron filings can be made automatically to get rid of totally, and chip removal efficiency is high.Oil-water separation tank is wholely set in the front end of base brace table, rail oil and cutting oil are directly separated on base foundry goods by oil-water separation tank, not only save cost, fundamentally solve water-oil separating mechanism because assembling the leakage of oil of leaking caused not in place, and convenient transportation, enhance the globality of machining center.
Nitrogen balance cylinder is set up in the both sides of Y-axis slide, when main spindle box moves up and down under the drive of Z axis motor, the piston rod of nitrogen balance cylinder stretches along with moving up and down of main spindle box, nitrogen balance cylinder is used for the gravity of balancing main shaft case, thus reduce the load of Z axis motor, reduce the wearing and tearing of Z axis screw mandrel, Z axis is moved more steady, the longer service life of Z axis motor.
The two ends up and down of described nitrogen balance cylinder (6) cylinder body are all connected with Y-axis slide (4) by anchor ear.Above structure nitrogen balance cylinder easy accessibility, is connected not only firm but also reliable with Y-axis slide.
In order to reduced proper motion, facilitate processing and fabricating, guarantee structural strength, described ceiling hold (7) is for "T"-shaped.
In order to reduce chip removal resistance, make chip removal more smooth and easy, thorough, the cross section of described chip area (1e) is " V " shape.
The horizontal stripe (8) that two, front and back are parallel to each other is provided with in the centre position of described brace table (1a) end face middle front part, the top of these two horizontal stripes (8) is provided with two longitudinal blocks (9) in left and right, described longitudinal block (9) is perpendicular with horizontal stripe (8), the rear and front end of longitudinal block (9) supports fixing by the horizontal stripe (8) of correspondence, and longitudinal block (9) has multiple screw from front to back.Above structure horizontal stripe and longitudinal block composition bearing block supporter, for supporting the bearing block of fixing X-axis screw mandrel, while facilitating bearing block to assemble, can make bearing block install firm.
The end face of described brace table (1a) is provided with two groups, front and back locating piece (10), often organizes locating piece (10) and be divided into two, left and right, two groups totally four locating pieces (10) are by the rectangular distribution; Described locating piece (10) is rectangle, each locating piece (10) is distributed with four locating holes by the rectangular distribution.The moulding of above structure locating piece is simple, base is easy to arrange, fastness is good; Locating piece plays a part for subsequent use, so that install other device additional as required on base.Locating piece, lower than the slide rail on base, can not affect the proper motion of workbench.
Beneficial effect: the utility model carrys out the gravity of balancing main shaft case by nitrogen balance cylinder, can effectively reduce the load of Z axis motor, to guarantee the stationarity that Z axis moves, has the features such as reasonable in design, transformation is easy, improvement cost is low; By spiral chip removal machine can in process automatic scrap iron cleaning, chip removal is smooth and easy, thorough, and chip removal efficiency is high; The utility model, by being integrated on base by oil-water separation tank, avoiding and makes water-oil separating mechanism in addition, while reduction production cost, convenient transport, fundamentally solves water-oil separating mechanism because assembling the leakage of oil of leaking caused not in place.
Accompanying drawing explanation
Fig. 1 is side view of the present utility model.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the top view of base.
Fig. 5 is the front view of base and spiral chip removal machine.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail:
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 5, the brace table 1a of rectangle is formed with at the top of base 1, the right and left at this brace table 1a top is symmetrical arranged chip area 1e, chip area 1e extends along the longitudinal direction, the cross section of this chip area 1e is preferably " V " shape, and the through front end face to brace table 1a in the front end of chip area 1e.In each chip area 1e, spiral chip removal machine 11 is all housed, spiral chip removal machine 11 is prior art, and its structure does not repeat at this.In the process that spiral chip removal machine 11 operates, the iron filings in chip area 1e can be carried from back to front.
As shown in Figure 4, Figure 5, be provided with barricade 1c in the front end at brace table 1a top, this barricade 1c and brace table 1a is structure as a whole, and barricade 1c between two chip area 1e, and extends in left-right direction.The middle part of barricade 1c is separated by oil-water separation tank 1d, the groove that oil-water separation tank 1d is through before and after being.Be provided with the horizontal stripe 8 that two, front and back are parallel to each other in the centre position of brace table 1a end face middle front part, horizontal stripe 8 and brace table 1a are structure as a whole.Two longitudinal blocks 9 in left and right are provided with above two horizontal stripes 8, longitudinal block 9 is perpendicular with horizontal stripe 8, the rear and front end of longitudinal block 9 supports fixing by the horizontal stripe 8 of correspondence, and longitudinal block 9 has multiple screw from front to back, the number of screw is determined according to actual needs, the present embodiment is preferably three, and the screw on the longitudinal block 9 of two, left and right is symmetrical.
As shown in Figure 4, the end face of brace table 1a is provided with two groups, front and back locating piece 10, often organizes locating piece 10 and be divided into two, left and right, two groups totally four locating pieces 10 are by the rectangular distribution.Locating piece 10 is preferably rectangle, and is fixed with brace table 1a by welding, and each locating piece 10 is distributed with four locating holes by the rectangular distribution, locating hole is preferably screw.
As shown in Figure 1, Figure 2, Figure 3 shows, be symmetrical arranged bearing 1b in the left and right sides of brace table 1a postmedian, vertical columns 2 on each bearing 1b, the top common support crossbeam 3 of the right and left column 2.Install Y-axis slide 4 at the front end face of crossbeam 3, Y-axis slide 4 is connected with the output shaft of y-axis motor by feed screw nut pair, and Y-axis slide 4 is slidably matched with the Y-axis slide rail on crossbeam 3, and under the driving of y-axis motor, Y-axis slide 4 can move left and right on crossbeam 3.At the front end face of Y-axis slide 4, main spindle box 5 is installed, main spindle box 5 is connected by the output shaft of feed screw nut pair with Z axis motor, and main spindle box 5 is slidably matched with the Z axis slide rail on Y-axis slide 4, and under the driving of Z axis motor, main spindle box 5 can move up and down on Y-axis slide 4.
As shown in Figure 1, Figure 2, Figure 3 shows, arrange ceiling hold 7 at the top of main spindle box 5, this ceiling hold 7 is preferably "T"-shaped, and bottom and the main spindle box 5 of ceiling hold 7 fix.Be symmetrical arranged nitrogen balance cylinder 6 in the left and right sides of Y-axis slide 4, the two ends up and down of this nitrogen balance cylinder 6 cylinder body are all connected with Y-axis slide 4 by anchor ear, and the piston rod of nitrogen balance cylinder 6 stretches out straight up, and are connected with the cantilever of ceiling hold 7.
Claims (6)
1. a gantry machining center water-oil separating and Z axis load reducing mechanism, the brace table (1a) of rectangle is formed with at the top of base (1), the left and right sides of this brace table (1a) postmedian is symmetrical arranged bearing (1b), the upper vertical columns (2) of each bearing (1b), top common support crossbeam (3) of the right and left column (2), is characterized in that:
Chip area (1e) is symmetrical arranged at the right and left at described brace table (1a) top, chip area (1e) extends along the longitudinal direction, the through front end face to brace table (1a) in front end of chip area (1e), and in each chip area (1e), spiral chip removal machine (11) is all housed; Barricade (1c) is provided with in the front end at described brace table (1a) top, this barricade (1c) is positioned between two chip areas (1e), and the middle part of barricade (1c) is separated by oil-water separation tank (1d), described oil-water separation tank (1d) is the through groove in front and back;
Install Y-axis slide (4) at the front end face of described crossbeam (3), Y-axis slide (4) and crossbeam (3) are slidably matched, and Y-axis slide (4) can move left and right on crossbeam (3); Install main spindle box (5) at the front end face of described Y-axis slide (4), main spindle box (5) and Y-axis slide (4) are slidably matched, and main spindle box (5) can move up and down on Y-axis slide (4); Nitrogen balance cylinder (6) is symmetrical arranged in the left and right sides of described Y-axis slide (4), cylinder body and the Y-axis slide (4) of this nitrogen balance cylinder (6) fix, the piston rod of nitrogen balance cylinder (6) stretches out straight up, and be connected with ceiling hold (7), described ceiling hold (7) is fixed on the top of main spindle box (5).
2. gantry machining center water-oil separating according to claim 1 and Z axis load reducing mechanism, is characterized in that: the two ends up and down of described nitrogen balance cylinder (6) cylinder body are all connected with Y-axis slide (4) by anchor ear.
3. gantry machining center water-oil separating according to claim 1 and 2 and Z axis load reducing mechanism, is characterized in that: described ceiling hold (7) is for "T"-shaped.
4. gantry machining center water-oil separating according to claim 1 and Z axis load reducing mechanism, is characterized in that: the cross section of described chip area (1e) is " V " shape.
5. gantry machining center water-oil separating according to claim 1 and Z axis load reducing mechanism, it is characterized in that: be provided with the horizontal stripe (8) that two, front and back are parallel to each other in the centre position of described brace table (1a) end face middle front part, the top of these two horizontal stripes (8) is provided with two longitudinal blocks (9) in left and right, described longitudinal block (9) is perpendicular with horizontal stripe (8), the rear and front end of longitudinal block (9) supports fixing by the horizontal stripe (8) of correspondence, and longitudinal block (9) has multiple screw from front to back.
6. gantry machining center water-oil separating according to claim 1 and Z axis load reducing mechanism, it is characterized in that: on the end face of described brace table (1a), be provided with two groups, front and back locating piece (10), often organize locating piece (10) and be divided into two, left and right, two groups totally four locating pieces (10) are by the rectangular distribution; Described locating piece (10) is rectangle, each locating piece (10) is distributed with four locating holes by the rectangular distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520256137.3U CN204700645U (en) | 2015-04-24 | 2015-04-24 | Gantry machining center water-oil separating and Z axis load reducing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520256137.3U CN204700645U (en) | 2015-04-24 | 2015-04-24 | Gantry machining center water-oil separating and Z axis load reducing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204700645U true CN204700645U (en) | 2015-10-14 |
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ID=54280282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520256137.3U Expired - Fee Related CN204700645U (en) | 2015-04-24 | 2015-04-24 | Gantry machining center water-oil separating and Z axis load reducing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204700645U (en) |
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2015
- 2015-04-24 CN CN201520256137.3U patent/CN204700645U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20160424 |