CN204700119U - A kind of concealed waste knife mechanism of edger - Google Patents

A kind of concealed waste knife mechanism of edger Download PDF

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Publication number
CN204700119U
CN204700119U CN201420863933.9U CN201420863933U CN204700119U CN 204700119 U CN204700119 U CN 204700119U CN 201420863933 U CN201420863933 U CN 201420863933U CN 204700119 U CN204700119 U CN 204700119U
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knife
edge
trimming
main
movable
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魏伟
邓林青
安聪慧
冯擎峰
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
Zhejiang Jirun Automobile Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
Zhejiang Jirun Automobile Co Ltd
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Abstract

The utility model discloses the concealed waste knife mechanism of a kind of edger, it comprises main edge-trimming cutter, back-moving spring, movable edge-trimming cutter, main cutoff tool and limited block, the edge of a knife of described main edge-trimming cutter, movable edge-trimming cutter and main cutoff tool connects together linearly, movable edge-trimming cutter is between main edge-trimming cutter and main cutoff tool, can slide by vertical direction, trimming and cut-out two procedures can be carried out simultaneously.This mechanism can avoid the process of tearing, and prevents the generation of iron filings, solves the iron filings produced in trimming operation and is brought on punch, thus causes stamping parts to occur a large amount of convex closure, causes the problem that stamping parts is reprocessed in enormous quantities, improves operating efficiency.

Description

一种切边模隐藏式废料刀机构A hidden scrap knife mechanism for trimming die

技术领域 technical field

    本实用新型涉及一种模具,更具体地说,是一种切边模隐藏式废料刀机构。 The utility model relates to a mold, more specifically, a hidden waste knife mechanism for trimming molds.

背景技术 Background technique

   在冲压厂中,尤其在自动化生产中,往往在生产冲压件时,由于原钢板件的尺寸比冲压件的尺寸要大很多,所以在生产过程中都会涉及到切边工序。为了防止切除的废料因尺寸过大而在生产过程中出现切边废料卡在模具上的问题,所以切边模具四周会设计有多把的废料刀,故在切除多余材料之前,会先对多余的材料进行切断,把多余的材料切断成多段,然后在把多余的材料从冲压件上切除,这样的话,就可以有效地防止切边废料卡在模具上的问题。    In stamping plants, especially in automated production, when stamping parts are produced, the size of the original steel plate is much larger than that of the stamping part, so the edge trimming process is involved in the production process. In order to prevent the cut waste from being stuck on the mold during the production process due to the excessive size of the cut waste, there are multiple waste knives designed around the cut edge mold, so before cutting off the excess material, the excess material will be cut The material is cut off, the excess material is cut into multiple segments, and then the excess material is removed from the stamping part. In this way, the problem of edge trimming waste stuck on the mold can be effectively prevented.

虽然这能够很好地解决切边废料卡在模具上的问题,但是,也给生产带来很大的麻烦。 目前,切边模基本都是采用先把多余钢板材料切成若干段后,在再进行切除。但是,钢板材料先被剪切成若干段后,会导致这些多余的钢板材料的整体刚性下降,从而在切除多余材料的过程中,钢板材料会在剪切阶段中附带着无用的阶段——撕裂阶段。在撕裂阶段中会把钢板材料的表面撕裂,从而产生大量的铁屑,这些铁屑会随着上模的向上运动而掉落在下模的型面上,当继续冲压生产时,会使得后面的冲压件产生大量的凸包,从而造成冲压件的大批量返修,导致一次下线合格率的大幅度降低,降低产品的品质质量,特别是对表面质量要求很高的外板件,当因凸包成批出现而难以返修时,只能对冲压件进行报废处理,大大地增加生产成本。 Although this can well solve the problem of trimming scrap stuck on the mould, it also brings a lot of trouble to production. At present, the edge trimming die is basically cut into several sections of excess steel plate material first, and then cut off. However, after the steel plate material is first cut into several sections, the overall rigidity of these redundant steel plate materials will decrease, so that in the process of cutting off excess material, the steel plate material will be accompanied by a useless stage in the shearing stage—tearing crack stage. In the tearing stage, the surface of the steel plate material will be torn, resulting in a large amount of iron filings, which will fall on the surface of the lower die with the upward movement of the upper die. The following stamping parts produce a large number of convex hulls, which will cause a large number of stamping parts to be repaired, resulting in a significant reduction in the pass rate of the first off-line, and reduce the quality of the product, especially for outer panels that require high surface quality. When it is difficult to repair due to the batches of convex hulls, the stamping parts can only be scrapped, which greatly increases the production cost.

实用新型内容 Utility model content

   本实用新型为了解决在切边工序中所产生的铁屑被带到凸模上,从而导致冲压件出现大量的凸包,造成冲压件的大批量返修的问题,提出了一种切边模隐藏式废料刀机构。 In order to solve the problem that the iron filings produced in the edge trimming process are brought to the punch, resulting in a large number of convex hulls on the stamping parts, resulting in a large number of repairs of the stamping parts, a hidden edge trimming die is proposed. waste knife mechanism.

   为了实现上述目的,本实用新型采用以下技术方案: In order to achieve the above purpose, the utility model adopts the following technical solutions:

  一种切边模隐藏式废料刀机构,包括主切边刀、复位弹簧、主切断刀,其特征在于,还包括活动切边刀和限位块,所述的主切边刀、活动切边刀和主切断刀的主切削刃靠在一起,连成一条线,组成切边刀刀口,主切断刀侧面为切断刀刀口,活动切边刀处于主切边刀和主切断刀之间,形成竖直滑动配合。原材料冲压成型后,可同时对多余材料进行切边和切断,避免撕裂过程,防止产生铁屑。 A hidden waste knife mechanism of a side trimming die, comprising a main side trimming knife, a return spring, and a main cutting knife, characterized in that it also includes a movable side trimming knife and a limit block, the main side trimming knife, the movable side trimming The main cutting edge of the knife and the main cutting knife are close together and connected into a line to form the cutting edge of the side cutting knife. The side of the main cutting knife is the cutting edge of the cutting knife. Vertical slide mate. After the raw material is stamped and formed, the excess material can be trimmed and cut at the same time to avoid the tearing process and prevent the generation of iron filings.

   作为优选,主切边刀通过螺栓与上模连接固定,其刀口为一条直线。 As a preference, the main trimming knife is connected and fixed with the upper die by bolts, and its knife edge is a straight line.

   作为优选,主切断刀通过螺栓与上模连接固定,其切边刀刀口为一条直线,其切断刀刀口为一条直线,且相互垂直,主切断刀通过螺栓与上模连接固定,其切边刀刀口为一条直线,其切断刀刀口为一条直线,且相互垂直,主切断刀既要作为切边刀,也要作为切断刀使用。 As preferably, the main cutting knife is connected and fixed with the upper die by bolts, and the edge of the edge trimming knife is a straight line, and the edge of the cutting knife is a straight line, and perpendicular to each other, the main cutting knife is connected and fixed with the upper die by bolts, and the edge of the edge trimming knife is a straight line, and is perpendicular to each other. The edge of the knife is a straight line, and the cutting edge of the knife is a straight line, and they are perpendicular to each other. The main cutting knife will be used as a trimming knife and also as a cutting knife.

   作为优选,活动切边刀设置在主切边刀与主切断刀之间,作为切边刀时,刀口正面为一个平面,底面也为一个平面,两个平面成垂直平面,作为切断刀时,活动边刀向上缩进,给主切断刀留下切断时的进刀量空间。 As preferably, the movable edge trimming knife is arranged between the main edge trimming knife and the main cutting knife, when as the edge trimming knife, the front of the knife edge is a plane, the bottom surface is also a plane, and the two planes are vertical planes, when as the cutting knife, The movable side knife retracts upwards, leaving a space for the main cutting knife to cut off.

   作为优选,复位弹簧设置在活动切边刀的顶部,固定于上模上,复位弹簧在自然状态下,活动切边刀、主切边刀和主切断刀正面和底面都形成光滑平面。 As a preference, the return spring is arranged on the top of the movable edge trimmer and fixed on the upper mold. When the reset spring is in a natural state, the front and bottom surfaces of the movable edge trimmer, the main edge trimmer and the main cutting knife all form a smooth plane.

   作为优选,限位块通过螺栓固定在上模上,靠住活动切边刀,形成竖直滑动配合,并且活动切边刀只能竖直方向滑动。 As a preference, the limit block is fixed on the upper mold by bolts, leans against the movable edge trimming knife to form a vertical sliding fit, and the movable edge trimming knife can only slide vertically.

   作为优选,主切边刀和主切断刀上与活动切边刀的接触面均设有台阶,减小接触面面积,减少摩擦力,台阶长度大于下模废料刀进刀量,保证了活动切边刀竖直滑动的顺畅性。 As a preference, steps are provided on the contact surface of the main edge trimming knife and the main cutting knife with the movable edge trimming knife, which reduces the area of the contact surface and reduces the friction force. The smoothness of the vertical sliding of the edge knife.

   作为优选,复位弹簧为氮气弹簧。氮气弹簧具有体积小,弹力大,寿命长,弹压力恒定的特点,体积小可节约模具空间,寿命长可减少模具维修次数。 As a preference, the return spring is a nitrogen gas spring. The nitrogen gas spring has the characteristics of small size, large elastic force, long life and constant spring pressure. The small size can save the mold space, and the long life can reduce the number of mold maintenance.

   因此,本实用新型有以下有益效果: Therefore, the utility model has the following beneficial effects:

      切边切断两道工序同时进行,避免了撕裂过程,消除了铁屑的产生,降低了冲压件的返修率和报废率,也降低了生产成本提高了工作效率。 The two processes of trimming and cutting are carried out at the same time, which avoids the tearing process, eliminates the generation of iron filings, reduces the repair rate and scrap rate of stamping parts, and also reduces production costs and improves work efficiency.

附图说明 Description of drawings

   图1为本实用新型的一种结构示意图。 Figure 1 is a schematic structural view of the utility model.

图中:1. 主切边刀,2.复位弹簧,3.活动切边刀,4.主切断刀,5限位块。 In the figure: 1. main edge trimming knife, 2. return spring, 3. movable edge trimming knife, 4. main cutting knife, 5 limit blocks.

具体实施方式 Detailed ways

实施例1Example 1

     如图1所示的一种切边模隐藏式废料刀机构,包括主切边刀1、复位弹簧2、主切断刀4,其特征在于还包括活动切边刀3和限位块5,所述的主切边刀1、活动切边刀3和主切断刀4的主切削刃靠在一起,连成一条线,组成切边刀刀口,主切断刀4内侧面为切断刀刀口,活动切边刀3处于主切边刀1和主切断刀4之间,形成竖直滑动配合。主切边刀1通过螺栓固定在上模上,其刀口为一条直线。主切断刀4通过螺栓与上模连接固定,其切边刀刀口为一条直线,其切断刀刀口为一条直线,且相互垂直。弹簧设置在活动切边刀3的顶部,固定于上模上。限位块通过螺栓固定在上模上,靠住活动切边刀3,形成竖直滑动配合。主切边刀1和主切断刀4上与活动切边刀3的接触面均设有台阶,台阶长度大于下模废料刀进刀量。复位弹簧为氮气弹簧。 A kind of hidden waste knife mechanism of trimming mold as shown in Figure 1, comprises main trimming knife 1, return spring 2, main cutting knife 4, is characterized in that also comprises movable edge trimming knife 3 and stop block 5, so The main cutting edges of the main edge trimming knife 1, the movable edge trimming knife 3 and the main cutting knife 4 are close together to form a line to form the edge of the edge trimming knife. The side knife 3 is between the main edge cutting knife 1 and the main cutting knife 4, forming a vertical sliding fit. Main trimming knife 1 is fixed on the patrix by bolt, and its edge of a knife is a straight line. Main cutting knife 4 is connected and fixed with upper die by bolt, and its edge trimming knife edge is a straight line, and its cutting knife edge is a straight line, and perpendicular to each other. The spring is arranged on the top of the movable edge cutter 3 and is fixed on the upper die. The limit block is fixed on the upper die by bolts, and leans against the movable edge cutter 3 to form a vertical sliding fit. The contact surfaces of the main trimming knife 1 and the main cutting knife 4 with the movable edge trimming knife 3 are all provided with steps, and the length of the steps is greater than the feeding amount of the scrap knife of the lower die. Return spring is nitrogen gas spring.

原料冲压成型后,上模继续往下走,接触到原料,切边和切断工序同时进行,活动切边刀3受到下模废料刀力的作用,向上滑动,复位弹簧2压缩,切边和切断工作完成,多余废料落下,上模往上走,复位弹簧2恢复自然状态,活动切边刀3向下滑动到原始位置,重复这个过程。切边和切断工序同时进行,避免撕裂过程,防止铁屑的产生。 After the raw material is stamped and formed, the upper mold continues to go down and touches the raw material, and the trimming and cutting processes are carried out at the same time. The movable edge trimming knife 3 is affected by the waste knife force of the lower mold, and slides upward. The return spring 2 is compressed, trimming and cutting off. After the work is completed, the excess waste material falls, the upper die moves upwards, the return spring 2 returns to its natural state, and the movable edge trimmer 3 slides down to the original position, repeating this process. The edge trimming and cutting process are carried out at the same time to avoid the tearing process and prevent the generation of iron filings.

Claims (7)

1.一种切边模隐藏式废料刀机构,包括主切边刀(1)、复位弹簧(2)、主切断刀(4),其特征在于,还包括活动切边刀(3)和限位块(5),所述的主切边刀(1)、活动切边刀(3)和主切断刀(4)的主切削刃连在一起,呈直线状,组成切边刀刀口,主切断刀(4)内侧面为切断刀刀口,活动切边刀(3)可竖直滑动地设置于主切边刀(1)和主切断刀(4)之间。 1. A hidden waste knife mechanism of a trimming die, including a main trimming knife (1), a return spring (2), and a main cutting knife (4), and it is characterized in that it also includes a movable trimming knife (3) and a limiter Block (5), the main cutting edge of the main edge trimming knife (1), the movable edge trimming knife (3) and the main cutting knife (4) are connected together in a straight line to form the edge of the edge trimming knife. The inner surface of the cutting knife (4) is the edge of the cutting knife, and the movable edge cutting knife (3) can be vertically slidably arranged between the main edge cutting knife (1) and the main cutting knife (4). 2.根据权利要求1所述的一种切边模隐藏式废料刀机构,其特征是,主切边刀(1)通过螺栓固定在上模上,其刀口呈直线状。 2. A concealed waste knife mechanism for edge trimming die according to claim 1, characterized in that the main edge trimming knife (1) is fixed on the upper die by bolts, and its edge is straight. 3.根据权利要求1所述的一种切边模隐藏式废料刀机构,其特征是,主切断刀(4)通过螺栓与上模连接固定,其切边刀刀口呈直线状,其切断刀刀口也呈直线状,且切边刀刀口与切断刀刀口相互垂直。 3. A concealed scrap knife mechanism for edge trimming die according to claim 1, characterized in that the main cutting knife (4) is connected and fixed with the upper die by bolts, the edge of the edge trimming knife is straight, and the cutting knife The edge of a knife is also linear, and the edge of the edge trimmer and the edge of the cutting knife are perpendicular to each other. 4.根据权利要求1所述的一种切边模隐藏式废料刀机构,其特征是,复位弹簧下部设置在活动切边刀(3)的顶部,复位弹簧上部固定于上模上。 4. A concealed scrap knife mechanism for edge trimming die according to claim 1, characterized in that the lower part of the return spring is set on the top of the movable edge trimming knife (3), and the upper part of the return spring is fixed on the upper die. 5.根据权利要求1所述的一种切边模隐藏式废料刀机构,其特征是,限位块紧贴活动切边刀(3)通过螺栓固定在上模上,形成竖直滑动配合。 5. A concealed waste knife mechanism of a trimming die according to claim 1, characterized in that the limit block is in close contact with the movable trimming knife (3) and fixed on the upper die by bolts to form a vertical sliding fit. 6.根据权利要求1所述的一种切边模隐藏式废料刀机构,其特征是,主切边刀(1)和主切断刀(4)上与活动切边刀(3)的接触面均设有台阶,台阶长度大于下模废料刀进刀量。 6. A concealed waste knife mechanism for trimming die according to claim 1, characterized in that the contact surfaces of the main trimming knife (1) and the main cutting knife (4) with the movable edge trimming knife (3) All are provided with steps, and the length of the steps is greater than the feeding amount of the scrap knife of the lower mold. 7.根据权利要求1或4所述的一种切边模隐藏式废料刀机构,其特征是,复位弹簧为氮气弹簧。 7. A concealed scrap knife mechanism for trimming dies according to claim 1 or 4, characterized in that the return spring is a nitrogen gas spring.
CN201420863933.9U 2014-12-31 2014-12-31 A kind of concealed waste knife mechanism of edger Expired - Fee Related CN204700119U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110524629A (en) * 2019-08-21 2019-12-03 北京海纳川汽车部件股份有限公司 Cutter
CN113798386A (en) * 2021-10-14 2021-12-17 安徽江淮汽车集团股份有限公司 Plate blanking die with movable knife edge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110524629A (en) * 2019-08-21 2019-12-03 北京海纳川汽车部件股份有限公司 Cutter
CN113798386A (en) * 2021-10-14 2021-12-17 安徽江淮汽车集团股份有限公司 Plate blanking die with movable knife edge

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