CN204694553U - A kind of oil clearance cushion block compressibility measurement mechanism - Google Patents

A kind of oil clearance cushion block compressibility measurement mechanism Download PDF

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CN204694553U
CN204694553U CN201520324527.XU CN201520324527U CN204694553U CN 204694553 U CN204694553 U CN 204694553U CN 201520324527 U CN201520324527 U CN 201520324527U CN 204694553 U CN204694553 U CN 204694553U
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lever
column
arm
base
measuring
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杨洪彬
程卫国
程建国
程新生
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Tebian Electric Apparatus Stock Co Ltd
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Tebian Electric Apparatus Stock Co Ltd
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Abstract

本实用新型公开了一种油隙垫块压缩率测量装置,其包括底座、杠杆机构和测量机构,杠杆机构包括立柱和杠杆,所述立柱设置在底座上,杠杆的一端与立柱可转动地连接,油隙垫块设于底座上,测量机构设于杠杆和油隙垫块之间,通过给杠杆的另一端施加恒定的压力,所述测量机构能够测出此时油隙垫块的高度。该装置能够在测量油隙垫块压缩率的同时,精准地实现油隙垫块的恒压干燥,所得到的测量数据的参考价值高。

The utility model discloses a measuring device for the compression rate of an oil gap pad, which comprises a base, a lever mechanism and a measuring mechanism. The lever mechanism includes a column and a lever. The column is arranged on the base, and one end of the lever is rotatably connected with the column. , the oil clearance cushion block is arranged on the base, and the measuring mechanism is arranged between the lever and the oil clearance cushion block. By applying a constant pressure to the other end of the lever, the measuring mechanism can measure the height of the oil clearance cushion block at this time. The device can accurately realize the constant pressure drying of the oil gap pad while measuring the compressibility of the oil gap pad, and the obtained measurement data has high reference value.

Description

一种油隙垫块压缩率测量装置A device for measuring the compressibility of an oil gap pad

技术领域technical field

本实用新型属于变压器技术领域,具体涉及一种变压器线圈中油隙垫块压缩率测量装置。The utility model belongs to the technical field of transformers, in particular to a measuring device for the compression ratio of oil gap pads in transformer coils.

背景技术Background technique

目前,测量变压器线圈中的油隙垫块压缩率的传统方法是:在变压器线圈干燥前或干燥后用压力机测量油隙垫块的厚度并计算油隙垫块压缩率,对所得数据进行适当修正后再用于变压器线圈的设计和制造。采用这种计算方法的缺点是,没有考虑线圈干燥的实际情况,因为在实际生产中,线圈是带着恒定的工艺压力而进行干燥的,恒压干燥可以促进油隙垫块纤维组织的均匀性和致密性,使油隙垫块的尺寸更加稳定,力学性能更优越。而上述传统的测量方法恰恰没有对恒压干燥过程中油隙垫块的压缩率进行测量,也就是说,现有技术中的测量装置无法在测量油隙垫块压缩率的同时,实现油隙垫块的恒压干燥。因此,其测量结果跟生产实际有较大出入,不能反映变压器线圈干燥过程的真实情况。At present, the traditional method of measuring the compression ratio of the oil gap pad in the transformer coil is: use a press to measure the thickness of the oil gap pad before or after the transformer coil is dried and calculate the compression ratio of the oil gap pad, and perform appropriate calculations on the obtained data. After correction, it is used in the design and manufacture of transformer coils. The disadvantage of using this calculation method is that the actual situation of coil drying is not considered, because in actual production, the coil is dried with a constant process pressure, and constant pressure drying can promote the uniformity of the fiber structure of the oil gap pad And compactness, so that the size of the oil gap pad is more stable, and the mechanical properties are superior. However, the above-mentioned traditional measurement method does not measure the compressibility of the oil gap pad during the constant pressure drying process. Constant pressure drying of the block. Therefore, the measurement results are quite different from the actual production, and cannot reflect the real situation of the transformer coil drying process.

实用新型内容Utility model content

本实用新型所要解决的技术问题是根据现有技术存在的上述不足,提供一种油隙垫块压缩率测量装置,该装置能够在测量油隙垫块压缩率的同时,精准地实现油隙垫块的恒压干燥,即能够在对油隙垫块压缩率测量过程中真实地反映变压器线圈干燥的实际情况。The technical problem to be solved by the utility model is to provide a device for measuring the compression rate of the oil gap pad according to the above-mentioned deficiencies in the prior art. The constant pressure drying of the block can truly reflect the actual situation of transformer coil drying in the process of measuring the compressibility of the oil gap pad.

解决本实用新型技术问题所采用的技术方案是该油隙垫块压缩率测量装置包括底座、杠杆机构和测量机构,杠杆机构包括立柱和杠杆,所述立柱设置在底座上,杠杆的一端与立柱可转动地连接,油隙垫块设于底座上,测量机构设于杠杆和油隙垫块之间,通过给杠杆的另一端施加恒定的压力,所述测量机构能够测出此时油隙垫块的高度。The technical solution adopted to solve the technical problem of the utility model is that the oil gap pad compression rate measuring device includes a base, a lever mechanism and a measuring mechanism, the lever mechanism includes a column and a lever, and the column is arranged on the base, and one end of the lever is connected to the column It is rotatably connected, the oil gap pad is set on the base, and the measuring mechanism is set between the lever and the oil gap pad. By applying constant pressure to the other end of the lever, the measuring mechanism can measure the oil gap pad at this time. The height of the block.

优选的是,该装置还包括有加载机构,所述加载机构与杠杆远离立柱的一端连接,用于给杠杆施加恒定的压力。Preferably, the device further includes a loading mechanism, the loading mechanism is connected to the end of the lever away from the column, and is used to apply constant pressure to the lever.

进一步优选的是,所述加载机构包括多个砝码。Further preferably, the loading mechanism includes a plurality of weights.

优选的是,所述杠杆包括横臂和斜臂,所述横臂沿水平方向设置,所述斜臂与水平方向倾斜设置,横臂与斜臂连接为一体,横臂的一端与立柱连接,斜臂的一端与加载机构连接,斜臂的长度大于横臂,且斜臂与加载结构连接的一端的高度大于横臂的高度,油隙垫块设置在底座上与横臂对应的位置。Preferably, the lever includes a cross arm and an oblique arm, the cross arm is arranged along the horizontal direction, the oblique arm is arranged obliquely to the horizontal direction, the cross arm and the oblique arm are connected as a whole, and one end of the cross arm is connected to the column, One end of the oblique arm is connected to the loading mechanism, the length of the oblique arm is greater than that of the cross arm, and the height of the end of the oblique arm connected to the loading structure is greater than the height of the cross arm, and the oil gap pad is arranged on the base at a position corresponding to the cross arm.

优选的是,加载机构的重量加载范围为0~200kg,油隙垫块的承力范围为0~3000kg。Preferably, the weight loading range of the loading mechanism is 0-200kg, and the load-bearing range of the oil gap pad is 0-3000kg.

优选的是,所述底座、立柱、杠杆、测量机构和加载机构均采用耐高温、耐腐蚀、耐真空压力的材料制成。Preferably, the base, column, lever, measuring mechanism and loading mechanism are all made of materials resistant to high temperature, corrosion and vacuum pressure.

进一步优选的是,所述耐高温温度范围为120~130度,耐腐蚀为耐煤油气体腐蚀,耐真空压力范围为10Pa以下。Further preferably, the high temperature resistance ranges from 120 to 130 degrees, the corrosion resistance is kerosene gas corrosion resistance, and the vacuum pressure resistance range is below 10 Pa.

本实用新型油隙垫块压缩率测量装置主要是一种杠杆加压结构,采用重力加载方式对压缩率进行测量,其结构简单,操作简单实用,且不依赖外部能源动力。The utility model oil gap pad compression rate measuring device is mainly a lever pressurized structure, adopts the gravity loading method to measure the compression rate, has a simple structure, simple and practical operation, and does not rely on external energy power.

具体地,本实用新型油隙垫块压缩率测量装置的有益效果如下:Specifically, the beneficial effects of the utility model oil gap pad compression ratio measuring device are as follows:

(1)采用该装置所测得的数据真实反映了变压器线圈干燥的实际情况,测量结果与生产实际情况基本一致,测量数据的参考价值高;(1) The data measured by the device truly reflects the actual situation of transformer coil drying, the measurement results are basically consistent with the actual production situation, and the reference value of the measurement data is high;

(2)结构合理,操作简单实用:在操作过程中不需针对干燥炉作改造和处理,并可以承受干燥炉内高温、高真空以及煤油蒸汽的影响,同时不需要依赖外部能源动力;(2) Reasonable structure, simple and practical operation: during the operation, there is no need to modify and deal with the drying furnace, and it can withstand the influence of high temperature, high vacuum and kerosene vapor in the drying furnace, and does not need to rely on external energy sources;

(3)测量精度高:油隙垫块在干燥前、干燥过程中、干燥后这三个阶段中进行测量时不需要反复拆装,杜绝了因油隙垫块二次拆装带来的测量误差,所测量数据更加准确、真实。(3) High measurement accuracy: the oil gap pad does not need to be disassembled repeatedly during the three stages of measurement before drying, during drying, and after drying, eliminating the measurement caused by the secondary disassembly and assembly of the oil gap pad The measured data is more accurate and real.

附图说明Description of drawings

图1是本实用新型实施例1中油隙垫块压缩率测量装置的结构示意图。Fig. 1 is a schematic structural diagram of the measuring device for the compressibility of the oil gap pad in Embodiment 1 of the present utility model.

图中:1-底座;2-杠杆;3-测量机构;4-加载机构;5-油隙垫块;6-立柱。In the figure: 1-base; 2-lever; 3-measuring mechanism; 4-loading mechanism; 5-oil gap pad; 6-column.

具体实施方式Detailed ways

下面结合本实用新型中的附图,对本实用新型的技术方案进行清楚、完整的描述,显然,下面所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Apparently, the embodiments described below are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型提供一种油隙垫块压缩率测量装置,包括底座、杠杆机构和测量机构,杠杆机构包括立柱和杠杆,所述立柱设置在底座上,杠杆的一端与立柱可转动地连接,油隙垫块设于底座上,测量机构设于杠杆和油隙垫块之间,通过给杠杆的另一端施加恒定的压力,所述测量机构能够测出此时油隙垫块的高度。The utility model provides a measuring device for the compression rate of an oil gap pad, which comprises a base, a lever mechanism and a measuring mechanism. The lever mechanism includes a column and a lever. The column is arranged on the base. The gap cushion block is arranged on the base, and the measuring mechanism is arranged between the lever and the oil gap cushion block. By applying constant pressure to the other end of the lever, the measuring mechanism can measure the height of the oil gap cushion block at this time.

实施例1:Example 1:

如图1所示,本实施例中,该油隙垫块压缩率测量装置包括底座1、杠杆机构和测量机构3。所述杠杆机构包括立柱6和杠杆2。优选地,该装置还包括有加载机构4。As shown in FIG. 1 , in this embodiment, the device for measuring the compressibility of the oil gap pad includes a base 1 , a lever mechanism and a measuring mechanism 3 . The lever mechanism includes a column 6 and a lever 2 . Preferably, the device also includes a loading mechanism 4 .

其中,立柱6固定设置在底座1上,杠杆2的一端与立柱6通过销轴可转动地连接,构成杠杆机构的支点。加载机构4与杠杆远离立柱的一端连接,用于给杠杆施加恒定的压力。油隙垫块5设于底座1上,油隙垫块5处于底座1和测量机构3之间,当通过加载机构4给杠杆2施加恒定的压力时,然后通过杠杆对力的传递作用可实现对油隙垫块5施加压力的功能,从而形成油隙垫块受力压缩的结构,通过测量机构3即可测量出油隙垫块的高度。而通过改变加载装置的重量即可调整油隙垫块5所承受压力的大小。Wherein, the column 6 is fixedly arranged on the base 1, and one end of the lever 2 is rotatably connected with the column 6 through a pin shaft, constituting the fulcrum of the lever mechanism. The loading mechanism 4 is connected with the end of the lever away from the upright, and is used to apply constant pressure to the lever. The oil gap pad 5 is set on the base 1, and the oil gap pad 5 is between the base 1 and the measuring mechanism 3. When a constant pressure is applied to the lever 2 through the loading mechanism 4, then the force transmission effect of the lever can be realized. The function of applying pressure to the oil gap pad 5 forms a structure in which the oil gap pad is compressed by force, and the height of the oil gap pad can be measured by the measuring mechanism 3 . By changing the weight of the loading device, the pressure on the oil gap cushion block 5 can be adjusted.

本实施例中,杠杆2包括横臂和斜臂,所述横臂沿水平方向设置,所述斜臂与水平方向倾斜设置,横臂与斜臂连接为一体,横臂的一端与立柱连接,斜臂的一端与加载机构连接,斜臂的长度大于横臂,且斜臂与加载结构连接的一端的高度大于横臂的高度,油隙垫块5设置在底座上与横臂对应的位置。In this embodiment, the lever 2 includes a cross arm and an oblique arm, the cross arm is arranged along the horizontal direction, the oblique arm is arranged obliquely to the horizontal direction, the cross arm and the oblique arm are connected as one, and one end of the cross arm is connected with the column, One end of the oblique arm is connected to the loading mechanism, the length of the oblique arm is greater than that of the cross arm, and the height of the end of the oblique arm connected to the loading structure is greater than the height of the cross arm, and the oil gap pad 5 is arranged on the base at a position corresponding to the cross arm.

本实施例中,所述加载机构的重量加载范围为0~200kg,所述油隙垫块的承力范围为0~3000kg。杠杆的横臂和斜臂的长度根据该承力范围而进行设定。In this embodiment, the weight loading range of the loading mechanism is 0-200 kg, and the load-bearing range of the oil gap pad is 0-3000 kg. The length of the transverse arm and the oblique arm of the lever is set according to the bearing range.

其中,测量机构3具体是采用能够测量油隙垫块高度的基准平台。Wherein, the measuring mechanism 3 specifically adopts a reference platform capable of measuring the height of the oil gap pad.

本实施例中,所述加载机构包括多个砝码。杠杆的自由端上吊设有承重台,所述砝码放置在该承重台上。In this embodiment, the loading mechanism includes a plurality of weights. A bearing platform is suspended from the free end of the lever, and the weight is placed on the bearing platform.

优选地,所述底座1、立柱6、杠杆2、测量机构3和加载机构4均采用耐高温、耐腐蚀、耐真空压力的材料制成。Preferably, the base 1 , column 6 , lever 2 , measuring mechanism 3 and loading mechanism 4 are all made of materials resistant to high temperature, corrosion and vacuum pressure.

其中,所述耐高温温度范围具体为120~130度,耐腐蚀为耐煤油气体腐蚀,耐真空压力范围为10Pa以下。Wherein, the high temperature resistance temperature range is specifically 120-130 degrees, the corrosion resistance is kerosene gas corrosion resistance, and the vacuum pressure resistance range is below 10 Pa.

具体地,本实施例中,所述底座1、立柱6、杠杆2、测量机构3和加载机构4均采用钢材制成,且整个结构的钢材外涂覆有耐高温耐腐蚀气体的油漆。Specifically, in this embodiment, the base 1 , column 6 , lever 2 , measuring mechanism 3 and loading mechanism 4 are all made of steel, and the steel of the entire structure is coated with high temperature and corrosion resistant paint.

采用本实施例中的装置测量压缩率的过程如下:第一步,将油隙垫块放置在装置中的底座1上,通过在承重台上加载一定重量的砝码从而可对油隙垫块施加恒定的压力,此时可进行干燥前压缩率的测量;第二步,将整个装置移动到干燥炉中进行干燥,此时油隙垫块处于恒压干燥状态;第三步,干燥完毕后将该装置推出干燥炉,进行干燥后油隙垫块压缩率的测量。经过上述三步之后,就完整真实地实现了油隙垫块压缩率测量的三个重要环节,即干燥前压缩率的测量,恒压干燥的过程处理,以及干燥后压缩率的测量。在这三个环节当中,油隙垫块一直处于恒压状态,而且油隙垫块没有进行反复的拆装,因此采用本装置对压缩率测量过程中油隙垫块干燥处理过程与生产实际情况完全一致,压缩率的测量结果更接近线圈干燥的真实情况。The process of using the device in this embodiment to measure the compressibility is as follows: the first step is to place the oil gap pad on the base 1 in the device, and the oil gap pad can be adjusted by loading a certain weight on the load-bearing platform. Apply constant pressure, at this time, the compression ratio before drying can be measured; the second step, move the whole device to the drying oven for drying, at this time, the oil gap pad is in a constant pressure drying state; the third step, after drying Push the device out of the drying oven to measure the compressibility of the oil gap pad after drying. After the above three steps, the three important steps in the measurement of the compressibility of the oil gap pad are completely and truly realized, namely the measurement of the compressibility before drying, the process of constant pressure drying, and the measurement of the compressibility after drying. In these three links, the oil gap pad has been in a constant pressure state, and the oil gap pad has not been repeatedly disassembled, so this device is used to compare the drying process of the oil gap pad in the process of compressibility measurement with the actual production situation. Consistently, the compression ratio measurement is closer to the true state of the coil drying.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.

Claims (7)

1.一种油隙垫块压缩率测量装置,其特征在于,包括底座、杠杆机构和测量机构,杠杆机构包括立柱和杠杆,所述立柱设置在底座上,杠杆的一端与立柱可转动地连接,油隙垫块设于底座上,测量机构设于杠杆和油隙垫块之间,通过给杠杆的另一端施加恒定的压力,所述测量机构能够测出此时油隙垫块的高度。1. A device for measuring the compressibility of an oil gap pad, characterized in that it comprises a base, a lever mechanism and a measuring mechanism, the lever mechanism comprises a column and a lever, the column is arranged on the base, and one end of the lever is rotatably connected to the column , the oil clearance cushion block is arranged on the base, and the measuring mechanism is arranged between the lever and the oil clearance cushion block. By applying a constant pressure to the other end of the lever, the measuring mechanism can measure the height of the oil clearance cushion block at this time. 2.根据权利要求1所述的装置,其特征在于,该装置还包括有加载机构,所述加载机构与杠杆远离立柱的一端连接,用于给杠杆施加恒定的压力。2. The device according to claim 1, characterized in that the device further comprises a loading mechanism, the loading mechanism is connected to the end of the lever away from the column, and is used to apply a constant pressure to the lever. 3.根据权利要求2所述的装置,其特征在于,所述加载机构包括多个砝码。3. The device of claim 2, wherein the loading mechanism comprises a plurality of weights. 4.根据权利要求2所述的装置,其特征在于,所述杠杆包括横臂和斜臂,所述横臂沿水平方向设置,所述斜臂与水平方向倾斜设置,横臂与斜臂连接为一体,横臂的一端与立柱连接,斜臂的一端与加载机构连接,斜臂的长度大于横臂,且斜臂与加载结构连接的一端的高度大于横臂的高度,油隙垫块设置在底座上与横臂对应的位置。4. The device according to claim 2, wherein the lever comprises a cross arm and an oblique arm, the cross arm is arranged along the horizontal direction, the oblique arm is arranged obliquely to the horizontal direction, and the cross arm is connected with the oblique arm As a whole, one end of the cross arm is connected to the column, and one end of the diagonal arm is connected to the loading mechanism. The length of the diagonal arm is longer than that of the cross arm, and the height of the end of the diagonal arm connected to the loading structure is greater than the height of the cross arm. The oil clearance pad is set On the base corresponding to the position of the cross arm. 5.根据权利要求4所述的装置,其特征在于,加载机构的重量加载范围为0~200kg,油隙垫块的承力范围为0~3000kg。5. The device according to claim 4, characterized in that, the loading range of the loading mechanism is 0-200kg, and the load-bearing range of the oil gap pad is 0-3000kg. 6.根据权利要求2-5任一项所述的装置,其特征在于,所述底座、立柱、杠杆、测量机构和加载机构均采用耐高温、耐腐蚀、耐真空压力的材料制成。6. The device according to any one of claims 2-5, characterized in that, the base, column, lever, measuring mechanism and loading mechanism are all made of materials resistant to high temperature, corrosion and vacuum pressure. 7.根据权利要求6所述的装置,其特征在于,所述耐高温温度范围为120~130度,耐腐蚀为耐煤油气体腐蚀,耐真空压力范围为10Pa以下。7. The device according to claim 6, characterized in that the high temperature resistance range is 120-130 degrees, the corrosion resistance is kerosene gas corrosion resistance, and the vacuum pressure resistance range is below 10 Pa.
CN201520324527.XU 2015-05-19 2015-05-19 A kind of oil clearance cushion block compressibility measurement mechanism Expired - Lifetime CN204694553U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841949A (en) * 2016-05-16 2016-08-10 西安建筑科技大学 Automatic control device and method for testing performance of flange node under bidirectional load combined action
CN105973695A (en) * 2016-07-29 2016-09-28 湖南科技大学 Constant pressure loading device for similarity simulation experiments
CN106370531A (en) * 2016-08-29 2017-02-01 国网内蒙古东部电力有限公司 Mechanical property testing method of transformer coil cushion block
CN107907559A (en) * 2017-11-13 2018-04-13 无锡威孚力达催化净化器有限责任公司 A kind of test device of pad for auto-exhaust catalyst
CN109900547A (en) * 2019-03-21 2019-06-18 镇江市建设工程质量检测中心有限公司 A kind of horizontal press

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841949A (en) * 2016-05-16 2016-08-10 西安建筑科技大学 Automatic control device and method for testing performance of flange node under bidirectional load combined action
CN105973695A (en) * 2016-07-29 2016-09-28 湖南科技大学 Constant pressure loading device for similarity simulation experiments
CN106370531A (en) * 2016-08-29 2017-02-01 国网内蒙古东部电力有限公司 Mechanical property testing method of transformer coil cushion block
CN107907559A (en) * 2017-11-13 2018-04-13 无锡威孚力达催化净化器有限责任公司 A kind of test device of pad for auto-exhaust catalyst
CN107907559B (en) * 2017-11-13 2020-10-27 无锡威孚力达催化净化器有限责任公司 Testing device for gasket of automobile exhaust catalyst
CN109900547A (en) * 2019-03-21 2019-06-18 镇江市建设工程质量检测中心有限公司 A kind of horizontal press
CN109900547B (en) * 2019-03-21 2024-05-07 镇江市建设工程质量检测中心有限公司 Horizontal press

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