CN204690339U - A kind of setting machine auxiliary agent application system - Google Patents

Abstract

The utility model discloses an auxiliary agent application system for a sizing machine, which comprises a hollow cabinet, a cloth inlet is arranged on the top of the cabinet, a cloth guide roller is arranged at the cloth inlet, and a lower side of the cabinet is A cloth outlet is provided, and two auxiliary sprayers are arranged inside the cabinet. The two auxiliary sprayers are distributed on both sides of the cloth and the spray ports are all facing the cloth. device, the cloth outlet is provided with a padding car, and the bottom of the padding car is provided with an anti-drip liquid tank. The additive application system of the utility model has the advantages of simple structure, uniform spraying, energy saving and environmental protection.

Description

A kind of auxiliary agent application system for setting machine

technical field

The utility model mainly relates to the technical field of textile printing and dyeing equipment, in particular to an auxiliary agent application system for a setting machine.

Background technique

Traditional sizing machines generally add various additives to the sizing machine to improve the feel of the cloth surface before heat setting, and then use a padding machine to pad. However, this method has the following problems:

1. During the process of adding additives to the stock tank, the additives in the chemical tank are continuously transported to the stock tank quantitatively and continuously. When the additives in the stock tank reach the overflow position, the additives are directly discharged, resulting in direct waste of additives;

2. When the fabric reaches the two-roll padding car directly after adding additives through the size tank, the padding car will squeeze out most of the water carried by the cloth and flow back to the size tank. When the water flows back to the size tank, the concentration of the additives in the original size tank changes (the more water flows back to the size tank, the lower the concentration of the additives in the size tank), so it is very difficult in the long-term production process. Difficult to guarantee consistent fabric quality;

3. At present, the "liquid-carrying rate" of all the fabrics coming out of the two-roll rolling machine is about 75%. Such a large "liquid-carrying rate" requires a lot of heat energy, electricity, manpower, array machines, and production low efficiency.

4. There are problems of uneven temperature on both sides of the cloth surface and easy waste of additives.

Contents of the invention

The technical problem to be solved by the utility model is that: aiming at the technical problems existing in the prior art, the utility model provides a setting machine auxiliary agent application system with simple structure, uniform spraying, energy saving and environmental protection.

In order to solve the problems of the technologies described above, the technical solution proposed by the utility model is:

A system for applying additives to a sizing machine, comprising a hollow cabinet, a cloth inlet is arranged on the top of the cabinet, a cloth guide roller is arranged at the cloth inlet, and a cloth outlet is arranged on one side of the lower part of the cabinet, Two auxiliary agent sprayers are arranged inside the cabinet, and the two auxiliary agent sprayers are distributed on both sides of the cloth and the spray ports are all facing the cloth. The exit is provided with a rolling car, and the bottom of the rolling car is provided with an anti-drip liquid tank.

As a further improvement of the above technical solution:

The rolling car includes two roller shafts arranged up and down.

The auxiliary agent sprayer includes a frame, water inlet pipes and drain pipes are installed on both sides of the frame, and a flying saucer spray assembly is installed in the middle of the frame, and the water inlet pipe is connected with the water injection head through the water injection pipe. The water injection head is installed directly above the flying saucer spray assembly, and a recovery tank is installed above the drain pipe. The flying saucer spray assembly includes a flying saucer, and the flying saucer is sealed and installed on the frame. The flying saucer is driven by a transmission shaft and The motors are connected, and the drive motor drives the transmission shaft to rotate to drive the flying saucer to rotate.

The frame is provided with a mounting hole, and a bearing seat is installed below the mounting hole, and more than one bearing is installed in the bearing seat, and one end of the bearing seat protrudes from the mounting hole and is fastened by a fastening nut On the frame, the transmission shaft passes through the mounting hole and the bearing in the bearing seat and is connected with a pulley, and the pulley is connected with the driving motor through a belt.

A sealing assembly is installed between the bearing seat and the frame, and the sealing assembly is a rubber sealing ring.

Compared with the prior art, the utility model has the advantages of:

The auxiliary agent application system of the setting machine of the utility model forms a water film under the strong centrifugal force of the auxiliary liquid on the high-speed rotating "disc", and is cut into micron-level linear water mist by the centrifugal line on the "disc" and sprayed at high speed and powerfully. To the surface layer of the fabric, and then through the technology of evenly penetrating into the fabric fiber layer through a small rolling machine, the purpose of quickly penetrating into the fabric fiber layer is achieved. The system is equipped with a recovery tank, which can recycle the additives that are not absorbed by the fabric outside the width of the fabric, reaching the zero emission standard for additives. During the application of additives, it can ensure uniform and continuous application of the entire fabric (weft direction), and the amount of additives can be set in advance according to requirements. During the running process, the system will automatically adjust according to the change of the speed of the setting machine, so as to ensure that the amount of auxiliary agent applied in the whole process (warp direction) is equal and the quality of the fabric is consistent.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a schematic structural view of the auxiliary agent sprayer in the present invention.

Fig. 3 is the structure diagram of flying saucer spray assembly in the utility model.

Explanation of symbols in the figure: 1. Cabinet body; 2. Fabric inlet; 3. Fabric outlet; 4. Fabric guide roller; 5. Auxiliary sprayer; 51. Rack; 52. Water inlet pipe; 53. Water injection pipe; 54. Water injection 55, flying saucer; 56, transmission shaft; 57, bearing seat; 58, bearing; 59, pulley; 510, rubber sealing ring; 511, fastening nut; 512, drainage pipe; 6, mist absorbing device; 7, rolling Car; 71, roller shaft; 8, anti-drip tank.

Detailed ways

The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments of the description.

As shown in Figures 1 to 3, the auxiliary agent application system of the setting machine in this embodiment includes a hollow cabinet 1, a cloth inlet 2 is arranged on the top of the cabinet 2, and a cloth guide roller 4 is arranged at the cloth inlet 2, and the cabinet The lower side of the body 1 is provided with a cloth outlet 3, and inside the cabinet body 1 is provided with two auxiliary agent sprayers 5, which are distributed on both sides of the cloth and the spray ports are all facing the cloth, above the auxiliary agent sprayer 5 All are provided with a mist absorbing device 6, a padding car 7 is provided at the cloth outlet, and an anti-drip liquid tank 8 is provided at the bottom of the padding car 7. The auxiliary agent application system of the setting machine of the utility model forms a water film under the strong centrifugal force of the auxiliary liquid on the high-speed rotating "disc", and is cut into micron-level linear water mist by the centrifugal line on the "disc" and sprayed at high speed and powerfully. To the surface layer of the fabric, and then pass through the technology of padding car 7 to evenly penetrate into the fabric fiber layer, so as to achieve the purpose of quickly penetrating into the fabric fiber layer. The system is equipped with an anti-drip liquid tank 8, which can recycle the additives that are not absorbed by the fabric outside the width of the fabric, reaching the standard of zero emission of additives. During the application of additives, it can ensure uniform and continuous application of the entire fabric (weft direction), and the amount of additives can be set in advance according to requirements. During the running process, the system will automatically adjust according to the change of the speed of the setting machine, so as to ensure that the amount of auxiliary agent applied in the whole process (warp direction) is equal and the quality of the fabric is consistent.

In this embodiment, the padding car 7 includes two roller shafts 71 arranged up and down, and the cloth passes through the two roller shafts 71 and is output from the cloth outlet 3 .

In the present embodiment, the auxiliary agent sprayer includes a frame 51, a water inlet pipe 52 and a drain pipe 512 are respectively installed on both sides of the frame 51, and a flying saucer spray assembly is installed in the middle of the frame 51, and the water inlet pipe 52 is connected with the water injection pipe 53. The water injection head 54 is connected, and the water injection head 54 is installed directly above the flying saucer spray assembly, and a recovery tank is installed above the drain pipe 512. The flying saucer spray assembly includes a flying saucer 55, which is sealed and installed on the frame 51, and the flying saucer 55 passes through a transmission shaft. 56 links to each other with driving motor, and driving motor drives power transmission shaft 56 to rotate and drives flying saucer 55 to rotate and realize the uniform injection of water mist. The flying saucer type low liquid supply system of the utility model injects water into the flying saucer 55 through the water injection head 54, and under the action of the strong centrifugal force of the flying saucer 55 rotating at high speed, the water forms a water film, which is then cut into micron-level water mist and sprayed at high speed to break through the surface layer of the fabric. , the technology of evenly penetrating into the weaving fiber layer, to achieve the purpose of fast moisture regain, full hand feeling, stable shrinkage, increased gram weight, and reduced energy consumption.

In this embodiment, a mounting hole is provided on the frame 51, a bearing seat 57 is installed below the mounting hole, and more than one bearing 58 is installed in the bearing seat 57, and one end of the bearing seat 57 extends out of the mounting hole and passes through a fastening nut. 511 is fastened on the frame 51, and the transmission shaft 56 passes through the mounting hole, the bearing 58 in the bearing block 57 and is connected with a pulley 59, and the pulley 59 is connected with the driving motor through a belt, wherein between the bearing block 57 and the frame 51 A sealing assembly is installed, and the sealing assembly is a rubber sealing ring 510 . The sealing connection between the bearing seat 57 and the frame 51 effectively solves the complete separation of the water above the frame 51 from the lower half of the bearing seat 57, effectively improves the service life of the pulley 59 and the transmission belt, and also avoids the contact between the bearing 58 and the bearing seat 57. Water contact increases the service life of the bearing 58.

The above are only preferred implementations of the utility model, and the scope of protection of the utility model is not limited to the above-mentioned embodiments, and all technical solutions under the thinking of the utility model all belong to the scope of protection of the utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications without departing from the principle of the utility model should be regarded as the protection scope of the utility model.

Claims (5)

1. a setting machine auxiliary agent application system, it is characterized in that, comprise hollow cabinet, the top of described cabinet is provided with cloth import, described cloth import department is provided with fabric guide roll, the side, bottom of described cabinet is provided with cloth outlet, described cabinet inside is provided with two auxiliary agent sprayers, two auxiliary agent sprayers be distributed in the both sides of cloth and nozzle all towards described cloth, the top of described auxiliary agent sprayer is provided with inhales mist device, described cloth outlet is provided with padding machine, and the bottom of described padding machine is provided with Anti-drip liquid bath.

2. setting machine auxiliary agent application system according to claim 1, is characterized in that, described padding machine comprises two roll shafts arranged up and down.

3. setting machine auxiliary agent application system according to claim 1 and 2, it is characterized in that, described auxiliary agent sprayer comprises frame, the both sides of described frame are separately installed with water inlet pipe and drainpipe, the middle part of described frame is provided with flying saucer spray assembly, described water inlet pipe is connected with water filling head by water injection pipe, described water filling head is arranged on directly over flying saucer spray assembly, the top of described drainpipe is provided with accumulator tank, described flying saucer spray assembly comprises flying saucer, described flying saucer sealing is arranged in frame, described flying saucer is connected with drive motors by a power transmission shaft, described drive motors drives drive axis and drives flying saucer to rotate.

4. setting machine auxiliary agent application system according to claim 3, it is characterized in that, described frame is provided with installing hole, the below of described installing hole is provided with bearing block, in described bearing block, more than one bearing is installed, one end of described bearing block is stretched out installing hole and is fastened in frame by a clamp nut, and described power transmission shaft is connected with a belt pulley through after the bearing in installing hole, bearing block, and described belt pulley is connected with described drive motors by belt.

5. setting machine auxiliary agent application system according to claim 4, is characterized in that, be provided with black box between described bearing block and frame, and described black box is rubber seal.