CN204682608U - A kind of drying and shaping calendering coating two point all-in-one - Google Patents

A kind of drying and shaping calendering coating two point all-in-one Download PDF

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Publication number
CN204682608U
CN204682608U CN201520055587.6U CN201520055587U CN204682608U CN 204682608 U CN204682608 U CN 204682608U CN 201520055587 U CN201520055587 U CN 201520055587U CN 204682608 U CN204682608 U CN 204682608U
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China
Prior art keywords
station
gear case
output gear
drying
shaping
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Withdrawn - After Issue
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CN201520055587.6U
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Chinese (zh)
Inventor
尹水兵
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Jiangsu Su Bo Prints And Dyes Co Ltd
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Jiangsu Su Bo Prints And Dyes Co Ltd
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Priority to CN201520055587.6U priority Critical patent/CN204682608U/en
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Abstract

The utility model relates to a kind of drying and shaping calendering coating two point all-in-one, comprise set gradually unreel station, drying and shaping station, calendering station, double-dot coating station, sintering station, cooling station and rolling station, described grey cloth transfers to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronous by a line shaft mechanical transmission mechanism; Described line shaft mechanical transmission mechanism comprises a power shaft extended along station direction, and described power shaft is connected by some input fulcrum head and the tail keys and passed through several output gear case synchronous axial system.The utility model has the advantage of: drying and shaping calendering coating two point all-in-one of the present utility model, each station and needle plate guide rail realize synchronous by line shaft mechanical transmission mechanism, energy consumption is low, precision is high, ensure that and work asynchronously between each station, improve the production efficiency of lining cloth and the quality of lining cloth.

Description

A kind of drying and shaping calendering coating two point all-in-one
Technical field
The utility model relates to a kind of drying and shaping calendering coating two point all-in-one, and it is low to be specifically related to a kind of energy consumption, enhances productivity and the drying and shaping calendering coating two point all-in-one of product quality simultaneously.
Background technology
Lining cloth is for base cloth with woven fabric or knitted fabric, adopt (or not adopting) thermoplastic high molecular compound, carry out Special Finishing processing through special machinery, the internal layer for clothes plays reinforcement, the effect such as well-pressed, bonds the spe-cial-purpose uniform auxiliary material of (or non-adhering) with fabric.
In the production technology of lining cloth, need grey cloth just can produce lining cloth finished product through drying and shaping, calendering, coating two point, high temperature sintering, cooling and last rolling.
The patent No. is in the utility model patent of CN 203049276 U, refer to a kind of sizing calendering coating all-in-one, comprise set gradually uncoil-stand, shaping area, coated areas and wrap-up, calendering district is had additional between described shaping area and coated areas, described calendering district comprises warm-up mill and lower warm-up mill, described shaping area is made up of at least one group of baking oven, described coated areas comprises two point lining coating machine and at least one electric dry oven is formed, described two point lining coating machine and electric dry oven are linked in sequence, and are provided with the conduction band for looped fabric walking in described electric dry oven.In above-mentioned patent, each operation in grey cloth production process is linked to be a production line, the production of lining cloth is completed by a production line, effectively raise production efficiency, but at present in this sizing calendering coating all-in-one, each device on production line adopts separately-driven mode independently to carry out, energy consumption is large, and can not Complete Synchronization be ensured, have impact on the quality of lining cloth, lining cloth can not be produced smoothly.
Utility model content
It is low and can ensure each station Complete Synchronization that the technical problems to be solved in the utility model is to provide a kind of energy consumption, enhances productivity and the drying and shaping calendering coating two point all-in-one of lining cloth quality.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of drying and shaping calendering coating two point all-in-one, its innovative point is: comprise set gradually unreel station, drying and shaping station, calendering station, double-dot coating station, sintering station, cooling station and rolling station, described grey cloth transfers to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronous by a line shaft mechanical transmission mechanism.
Further, described line shaft mechanical transmission mechanism comprises a power shaft extended along station direction, described power shaft is connected by some input fulcrum head and the tail keys and is passed through several output gear case synchronous axial system, and in described several output gear case, an output gear case is driven by motor; Described each output gear case all has the output shaft that exports corresponding station to, and this output shaft can drive corresponding station to realize synchronous working.
Further, described output gear case one has four, is respectively and sets gradually the 3rd output gear case of support guipure and the 4th output gear case of driving needle panel guide on the first output gear case driving calender on calendering station, the second output gear case driving double-dot coating station starching point machine, driving sintering station.
Further, described needle plate guide rail extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket, and another sprocket wheel is drive sprocket and by the output shaft transmission of the 4th output gear case.
Further, described needle plate guide rail is in the position of baking oven grey cloth entrance on drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets and the second auxiliary transmission sprockets, and this first auxiliary transmission sprockets and the second auxiliary transmission sprockets are respectively by the 5th output gear case be arranged on power shaft and the 6th output gear case Synchronous Transmission.
The utility model has the advantage of:
(1) drying and shaping calendering coating two point all-in-one of the present utility model, is connected by needle plate guide rail between each station, improves production efficiency, in addition, each station and needle plate guide rail realize synchronous by line shaft mechanical transmission mechanism, ensure that and work asynchronously between each station, improve the quality of lining cloth;
(2) line shaft mechanical transmission mechanism of the present utility model adopts mechanically operated form, by a total power shaft and several output gear case be distributed on input line shaft, the output shaft of output gear case is connected with corresponding station, ensure that each station works asynchronously, this machine driving energy consumption is low, and precision is high, and after breakdown maintenance is shut down, do not need complicated debugging, can start to duty immediately;
(3) the utility model is all equipped with corresponding output gear case in one end of calendering station, double-dot coating station, sintering station and driving needle panel guide, the synchronous versions of four synchronism output points, structure is simple, and ensure that the slurry point machine of the calender of calendering station, double-dot coating station, the support guipure of sintering station and needle plate guide rail synchronous working, improve the production efficiency of lining cloth;
(4) needle plate guide rail one end of the present utility model adopts drive sprocket, and the other end adopts driven sprocket, and drive sprocket is combined with driven sprocket, avoids arranging multiple synchronism output point, the cost of saving;
(5) needle plate guide rail of the present utility model being also provided with auxiliary driven sprocket, when needle plate guide rail is longer, needle plate guide rail can being supported, avoiding needle plate guide rail to bend by weighing, ensure the flat transmission of needle plate guide rail.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of drying and shaping calendering of the utility model coating two point all-in-one.
Fig. 2 is the top view of a kind of drying and shaping calendering of the utility model coating two point all-in-one.
Detailed description of the invention
As depicted in figs. 1 and 2, the utility model discloses a kind of drying and shaping calendering coating two point all-in-one, comprise the lap former 9 put cloth holder 1, the baking oven 2 of drying and shaping station, the calender 3 of calendering station, the slurry point machine 4 of double-dot coating station and duster 5 and blow device for inhaling powdery substances 6, sinter the drying room 7 of station, cool the chill roll 8 of station and rolling station unreeling station set gradually, grey cloth transfers to each station successively by a needle plate guide rail 10 extended along station direction, and each station and needle plate guide rail 10 are realized synchronous by a line shaft mechanical transmission mechanism, line shaft mechanical transmission mechanism comprises a power shaft 11 extended along station direction, power shaft 11 is connected by some input fulcrum head and the tail keys and is passed through four output gear case synchronous axial system, four output gear cases are respectively the first output gear case 12 setting gradually and drive calender 3 on calendering station, drive the second output gear case 13 of double-dot coating station starching point machine 4, to drive on sintering station the 3rd output gear case 14 of support guipure 16 and the 4th output gear case 15 of driving needle panel guide 10 in drying room, wherein the 4th output gear case 15 is equipped with drive motors 17, and each output gear case all has the output shaft that exports corresponding station to, this output shaft can drive corresponding station to realize synchronous working.
Needle plate guide rail 10 extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, its two ends are supported by upper pin machine 18, this needle plate guide rail 10 is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket 19, and another sprocket wheel is drive sprocket 20 and by the output shaft transmission of the 4th output gear case 15; Because needle plate guide rail 10 is longer, in order to avoid needle plate guide rail 10 bends by weighing, ensure the flat transmission of needle plate guide rail 10, needle plate guide rail 10 is in baking oven 2 grey cloth porch on the drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets 21 and the second auxiliary transmission sprockets 22, and this first auxiliary transmission sprockets 21 and the second auxiliary transmission sprockets 22 are connected with the output shaft of the 6th output gear case 24 with the output shaft of the 5th output gear case 23 be arranged on power shaft 11 respectively and realize Synchronous Transmission.
Operation principle, grey cloth stretches to spread out and enter upper pin machine and is fixed on needle plate guide rail after putting cloth holder, needle plate guide rail traction grey cloth be delivered to the calender of calendering station, the slurry point machine of double-dot coating station and duster successively and blow device for inhaling powdery substances, sinter the lap former of the drying room of station, chill roll cool station and rolling station complete dry, double-dot coating, sintering, cooling and rolling work thus complete whole process, in the course of work, each station is worked asynchronously by the realization of drive motors driving power shaft.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (5)

1. a drying and shaping calendering coating two point all-in-one, it is characterized in that: comprise set gradually unreel station, drying and shaping station, calendering station, double-dot coating station, sintering station, cooling station and rolling station, grey cloth transfers to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronous by a line shaft mechanical transmission mechanism.
2. drying and shaping calendering coating two point all-in-one according to claim 1, it is characterized in that: described line shaft mechanical transmission mechanism comprises a power shaft extended along station direction, described power shaft is connected by some input fulcrum head and the tail keys and is passed through several output gear case synchronous axial system, and in described several output gear case, an output gear case is driven by motor; Described each output gear case all has the output shaft that exports corresponding station to, and this output shaft can drive corresponding station to realize synchronous working.
3. drying and shaping calendering coating two point all-in-one according to claim 2, it is characterized in that: described output gear case one has four, be respectively and set gradually the 3rd output gear case of support guipure and the 4th output gear case of driving needle panel guide on the first output gear case driving calender on calendering station, the second output gear case driving double-dot coating station starching point machine, driving sintering station.
4. drying and shaping calendering coating two point all-in-one according to claim 3, it is characterized in that: described needle plate guide rail extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket, and another sprocket wheel is drive sprocket and by the output shaft transmission of the 4th output gear case.
5. drying and shaping calendering coating two point all-in-one according to claim 4, it is characterized in that: described needle plate guide rail is in the position of baking oven grey cloth entrance on drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets and the second auxiliary transmission sprockets, and this first auxiliary transmission sprockets and the second auxiliary transmission sprockets are respectively by the 5th output gear case be arranged on power shaft and the 6th output gear case Synchronous Transmission.
CN201520055587.6U 2015-01-27 2015-01-27 A kind of drying and shaping calendering coating two point all-in-one Withdrawn - After Issue CN204682608U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520055587.6U CN204682608U (en) 2015-01-27 2015-01-27 A kind of drying and shaping calendering coating two point all-in-one

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520055587.6U CN204682608U (en) 2015-01-27 2015-01-27 A kind of drying and shaping calendering coating two point all-in-one

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CN204682608U true CN204682608U (en) 2015-10-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104738848A (en) * 2015-01-27 2015-07-01 江苏苏博印染有限公司 Drying setting, calendering and coating double-dot integrated machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104738848A (en) * 2015-01-27 2015-07-01 江苏苏博印染有限公司 Drying setting, calendering and coating double-dot integrated machine

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20151007

Effective date of abandoning: 20160824

C25 Abandonment of patent right or utility model to avoid double patenting