CN104738848A - Drying setting, calendering and coating double-dot integrated machine - Google Patents
Drying setting, calendering and coating double-dot integrated machine Download PDFInfo
- Publication number
- CN104738848A CN104738848A CN201510040144.4A CN201510040144A CN104738848A CN 104738848 A CN104738848 A CN 104738848A CN 201510040144 A CN201510040144 A CN 201510040144A CN 104738848 A CN104738848 A CN 104738848A
- Authority
- CN
- China
- Prior art keywords
- station
- output gear
- gear case
- calendering
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
Abstract
The invention relates to a drying setting, calendering and double-dot coating integrated machine. The integrated machine comprises an unwinding station, a drying setting station, a calendering station, a double-dot coating station, a sintering station, a cooling station and a winding station which are sequentially arranged. Gray fabric is sequentially conveyed to all the stations through a needle plate guide rail extending in the direction of the stations. All the stations and the needle plate guide rail achieve synchronization through a total shaft mechanical transmission mechanism. The total shaft mechanical transmission mechanism comprises an input shaft extending in the direction of the stations. The input shaft is formed by connecting a plurality of input branch shaft bodies end to end through keys wherein the input branch shaft bodies conduct synchronous rotation through a plurality of output gear boxes. The drying setting, calendering and double-dot coating integrated machine has the advantages that all the stations and the needle plate guide rail achieve synchronization through the total shaft mechanical transmission mechanism, energy consumption is low, accuracy is high, synchronous work among all the stations is guaranteed, and the production efficiency and quality of lining cloth are improved.
Description
Technical field
The present invention relates to a kind of drying and shaping calendering coating two point all-in-one, it is low to be specifically related to a kind of energy consumption, enhances productivity and the drying and shaping calendering coating two point all-in-one of product quality simultaneously.
Background technology
Lining cloth is for base cloth with woven fabric or knitted fabric, adopt (or not adopting) thermoplastic high molecular compound, carry out Special Finishing processing through special machinery, the internal layer for clothes plays reinforcement, the effect such as well-pressed, bonds the spe-cial-purpose uniform auxiliary material of (or non-adhering) with fabric.
In the production technology of lining cloth, need grey cloth just can produce lining cloth finished product through drying and shaping, calendering, coating two point, high temperature sintering, cooling and last rolling.
The patent No. is in the utility model patent of CN 203049276 U, refer to a kind of sizing calendering coating all-in-one, comprise set gradually uncoil-stand, shaping area, coated areas and wrap-up, calendering district is had additional between described shaping area and coated areas, described calendering district comprises warm-up mill and lower warm-up mill, described shaping area is made up of at least one group of baking oven, described coated areas comprises two point lining coating machine and at least one electric dry oven is formed, described two point lining coating machine and electric dry oven are linked in sequence, and are provided with the conduction band for looped fabric walking in described electric dry oven.In above-mentioned patent, each operation in grey cloth production process is linked to be a production line, the production of lining cloth is completed by a production line, effectively raise production efficiency, but at present in this sizing calendering coating all-in-one, each device on production line adopts separately-driven mode independently to carry out, energy consumption is large, and can not Complete Synchronization be ensured, have impact on the quality of lining cloth, lining cloth can not be produced smoothly.
Summary of the invention
It is low and can ensure each station Complete Synchronization that the technical problem to be solved in the present invention is to provide a kind of energy consumption, enhances productivity and the drying and shaping calendering coating two point all-in-one of lining cloth quality.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of drying and shaping calendering coating two point all-in-one, its innovative point is: comprise set gradually unreel station, drying and shaping station, calendering station, double-dot coating station, sintering station, cooling station and rolling station, described grey cloth transfers to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronous by a line shaft mechanical transmission mechanism.
Further, described line shaft mechanical transmission mechanism comprises a power shaft extended along station direction, described power shaft is connected by some input fulcrum head and the tail keys and is passed through several output gear case synchronous axial system, and in described several output gear case, an output gear case is driven by motor; Described each output gear case all has the output shaft that exports corresponding station to, and this output shaft can drive corresponding station to realize synchronous working.
Further, described output gear case one has four, is respectively and sets gradually the 3rd output gear case of support guipure and the 4th output gear case of driving needle panel guide on the first output gear case driving calender on calendering station, the second output gear case driving double-dot coating station starching point machine, driving sintering station.
Further, described needle plate guide rail extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket, and another sprocket wheel is drive sprocket and by the output shaft transmission of the 4th output gear case.
Further, described needle plate guide rail is in the position of baking oven grey cloth entrance on drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets and the second auxiliary transmission sprockets, and this first auxiliary transmission sprockets and the second auxiliary transmission sprockets are respectively by the 5th output gear case be arranged on power shaft and the 6th output gear case Synchronous Transmission.
The invention has the advantages that:
(1) drying and shaping calendering coating two point all-in-one of the present invention, is connected by needle plate guide rail between each station, improves production efficiency, in addition, each station and needle plate guide rail realize synchronous by line shaft mechanical transmission mechanism, ensure that and work asynchronously between each station, improve the quality of lining cloth;
(2) line shaft mechanical transmission mechanism of the present invention adopts mechanically operated form, by a total power shaft and several output gear case be distributed on input line shaft, the output shaft of output gear case is connected with corresponding station, ensure that each station works asynchronously, this machine driving energy consumption is low, and precision is high, and after breakdown maintenance is shut down, do not need complicated debugging, can start to duty immediately;
(3) the present invention is all equipped with corresponding output gear case in one end of calendering station, double-dot coating station, sintering station and driving needle panel guide, the synchronous versions of four synchronism output points, structure is simple, and ensure that the slurry point machine of the calender of calendering station, double-dot coating station, the support guipure of sintering station and needle plate guide rail synchronous working, improve the production efficiency of lining cloth;
(4) needle plate guide rail one end of the present invention adopts drive sprocket, and the other end adopts driven sprocket, and drive sprocket is combined with driven sprocket, avoids arranging multiple synchronism output point, the cost of saving;
(5) needle plate guide rail of the present invention being also provided with auxiliary driven sprocket, when needle plate guide rail is longer, needle plate guide rail can being supported, avoiding needle plate guide rail to bend by weighing, ensure the flat transmission of needle plate guide rail.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of drying and shaping calendering of the present invention coating two point all-in-one.
Fig. 2 is the top view of a kind of drying and shaping calendering of the present invention coating two point all-in-one.
Detailed description of the invention
As depicted in figs. 1 and 2, the invention discloses a kind of drying and shaping calendering coating two point all-in-one, comprise the lap former 9 put cloth holder 1, the baking oven 2 of drying and shaping station, the calender 3 of calendering station, the slurry point machine 4 of double-dot coating station and duster 5 and blow device for inhaling powdery substances 6, sinter the drying room 7 of station, cool the chill roll 8 of station and rolling station unreeling station set gradually, grey cloth transfers to each station successively by a needle plate guide rail 10 extended along station direction, and each station and needle plate guide rail 10 are realized synchronous by a line shaft mechanical transmission mechanism, line shaft mechanical transmission mechanism comprises a power shaft 11 extended along station direction, power shaft 11 is connected by some input fulcrum head and the tail keys and is passed through four output gear case synchronous axial system, four output gear cases are respectively the first output gear case 12 setting gradually and drive calender 3 on calendering station, drive the second output gear case 13 of double-dot coating station starching point machine 4, to drive on sintering station the 3rd output gear case 14 of support guipure 16 and the 4th output gear case 15 of driving needle panel guide 10 in drying room, wherein the 4th output gear case 15 is equipped with drive motors 17, and each output gear case all has the output shaft that exports corresponding station to, this output shaft can drive corresponding station to realize synchronous working.
Needle plate guide rail 10 extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, its two ends are supported by upper pin machine 18, this needle plate guide rail 10 is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket 19, and another sprocket wheel is drive sprocket 20 and by the output shaft transmission of the 4th output gear case 15; Because needle plate guide rail 10 is longer, in order to avoid needle plate guide rail 10 bends by weighing, ensure the flat transmission of needle plate guide rail 10, needle plate guide rail 10 is in baking oven 2 grey cloth porch on the drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets 21 and the second auxiliary transmission sprockets 22, and this first auxiliary transmission sprockets 21 and the second auxiliary transmission sprockets 22 are connected with the output shaft of the 6th output gear case 24 with the output shaft of the 5th output gear case 23 be arranged on power shaft 11 respectively and realize Synchronous Transmission.
Operation principle, grey cloth stretches to spread out and enter upper pin machine and is fixed on needle plate guide rail after putting cloth holder, needle plate guide rail traction grey cloth be delivered to the calender of calendering station, the slurry point machine of double-dot coating station and duster successively and blow device for inhaling powdery substances, sinter the lap former of the drying room of station, chill roll cool station and rolling station complete dry, double-dot coating, sintering, cooling and rolling work thus complete whole process, in the course of work, each station is worked asynchronously by the realization of drive motors driving power shaft.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (5)
1. a drying and shaping calendering coating two point all-in-one, it is characterized in that: comprise set gradually unreel station, drying and shaping station, calendering station, double-dot coating station, sintering station, cooling station and rolling station, described grey cloth transfers to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronous by a line shaft mechanical transmission mechanism.
2. drying and shaping calendering coating two point all-in-one according to claim 1, it is characterized in that: described line shaft mechanical transmission mechanism comprises a power shaft extended along station direction, described power shaft is connected by some input fulcrum head and the tail keys and is passed through several output gear case synchronous axial system, and in described several output gear case, an output gear case is driven by motor; Described each output gear case all has the output shaft that exports corresponding station to, and this output shaft can drive corresponding station to realize synchronous working.
3. drying and shaping calendering coating two point all-in-one according to claim 2, it is characterized in that: described output gear case one has four, be respectively and set gradually the 3rd output gear case of support guipure and the 4th output gear case of driving needle panel guide on the first output gear case driving calender on calendering station, the second output gear case driving double-dot coating station starching point machine, driving sintering station.
4. drying and shaping calendering coating two point all-in-one according to claim 3, it is characterized in that: described needle plate guide rail extends to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the chain gear transmission being arranged on long axis direction two ends, wherein a sprocket wheel is driven sprocket, and another sprocket wheel is drive sprocket and by the output shaft transmission of the 4th output gear case.
5. drying and shaping calendering coating two point all-in-one according to claim 4, it is characterized in that: described needle plate guide rail is in the position of baking oven grey cloth entrance on drying and shaping station and between calendering station and double-dot coating station, be respectively arranged with the first auxiliary transmission sprockets and the second auxiliary transmission sprockets, and this first auxiliary transmission sprockets and the second auxiliary transmission sprockets are respectively by the 5th output gear case be arranged on power shaft and the 6th output gear case Synchronous Transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510040144.4A CN104738848B (en) | 2015-01-27 | 2015-01-27 | A kind of drying and shaping calendering coating two point all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510040144.4A CN104738848B (en) | 2015-01-27 | 2015-01-27 | A kind of drying and shaping calendering coating two point all-in-one |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104738848A true CN104738848A (en) | 2015-07-01 |
| CN104738848B CN104738848B (en) | 2016-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510040144.4A Active CN104738848B (en) | 2015-01-27 | 2015-01-27 | A kind of drying and shaping calendering coating two point all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104738848B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842001A (en) * | 2020-07-17 | 2020-10-30 | 长兴创智科技有限公司 | Two some coating feed mechanisms of hot melt bonding lining cloth |
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|---|---|---|---|---|
| US4647492A (en) * | 1983-06-20 | 1987-03-03 | Firma Carl Freudenberg | Textile interlining material having anisotropic properties |
| CN1038415A (en) * | 1988-06-13 | 1990-01-03 | 谢开兴 | The equipment of continuous production of patterned flocking cloth |
| US5290594A (en) * | 1991-02-05 | 1994-03-01 | Lainiere De Picardie | Method for production of thermoadhesive fabric coverings, thermoadhesive fabric covering |
| CN2871587Y (en) * | 2006-01-27 | 2007-02-21 | 叶建清 | Continuous flat crabbing machine |
| CN201354424Y (en) * | 2009-01-07 | 2009-12-02 | 启东市苏博针纺织有限公司 | Drying formation and powder point coating combined all-in-one machine, |
| CN101737458A (en) * | 2009-12-21 | 2010-06-16 | 南京高传机电自动控制设备有限公司 | Multi-diffluence coaxial double output gear case |
| CN101985797A (en) * | 2010-08-30 | 2011-03-16 | 无锡市德赛数码科技有限公司 | Digital sizing machine |
| CN202081293U (en) * | 2011-05-12 | 2011-12-21 | 杭州航民达美染整有限公司 | Drying-forming all-in-one machine |
| CN202380251U (en) * | 2011-12-07 | 2012-08-15 | 辽宁省金氟龙环保新材料有限公司 | Coating drying sizing all-in-one machine |
| CN202913238U (en) * | 2012-11-30 | 2013-05-01 | 苏州纺织机械有限公司 | Felt finishing device of warp elastic textile |
| CN203049276U (en) * | 2013-01-14 | 2013-07-10 | 江苏苏博印染有限公司 | Setting, calendering and coating all-in-one machine |
| CN103230115A (en) * | 2013-05-13 | 2013-08-07 | 长兴县三金特种纺织有限公司 | Double-width lining cloth powder point machine |
| CN204682608U (en) * | 2015-01-27 | 2015-10-07 | 江苏苏博印染有限公司 | A kind of drying and shaping calendering coating two point all-in-one |
-
2015
- 2015-01-27 CN CN201510040144.4A patent/CN104738848B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4647492A (en) * | 1983-06-20 | 1987-03-03 | Firma Carl Freudenberg | Textile interlining material having anisotropic properties |
| CN1038415A (en) * | 1988-06-13 | 1990-01-03 | 谢开兴 | The equipment of continuous production of patterned flocking cloth |
| US5290594A (en) * | 1991-02-05 | 1994-03-01 | Lainiere De Picardie | Method for production of thermoadhesive fabric coverings, thermoadhesive fabric covering |
| CN2871587Y (en) * | 2006-01-27 | 2007-02-21 | 叶建清 | Continuous flat crabbing machine |
| CN201354424Y (en) * | 2009-01-07 | 2009-12-02 | 启东市苏博针纺织有限公司 | Drying formation and powder point coating combined all-in-one machine, |
| CN101737458A (en) * | 2009-12-21 | 2010-06-16 | 南京高传机电自动控制设备有限公司 | Multi-diffluence coaxial double output gear case |
| CN101985797A (en) * | 2010-08-30 | 2011-03-16 | 无锡市德赛数码科技有限公司 | Digital sizing machine |
| CN202081293U (en) * | 2011-05-12 | 2011-12-21 | 杭州航民达美染整有限公司 | Drying-forming all-in-one machine |
| CN202380251U (en) * | 2011-12-07 | 2012-08-15 | 辽宁省金氟龙环保新材料有限公司 | Coating drying sizing all-in-one machine |
| CN202913238U (en) * | 2012-11-30 | 2013-05-01 | 苏州纺织机械有限公司 | Felt finishing device of warp elastic textile |
| CN203049276U (en) * | 2013-01-14 | 2013-07-10 | 江苏苏博印染有限公司 | Setting, calendering and coating all-in-one machine |
| CN103230115A (en) * | 2013-05-13 | 2013-08-07 | 长兴县三金特种纺织有限公司 | Double-width lining cloth powder point machine |
| CN204682608U (en) * | 2015-01-27 | 2015-10-07 | 江苏苏博印染有限公司 | A kind of drying and shaping calendering coating two point all-in-one |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842001A (en) * | 2020-07-17 | 2020-10-30 | 长兴创智科技有限公司 | Two some coating feed mechanisms of hot melt bonding lining cloth |
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| Publication number | Publication date |
|---|---|
| CN104738848B (en) | 2016-08-24 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191118 Address after: 226200 industrial concentration zone, main town, Qidong, Nantong City, Jiangsu Province Patentee after: Qidong Subo Knitwear Co., Ltd. Address before: 226000 No. 68, Binjiang Road, Binjiang chemical industry park, Nantong, Jiangsu Patentee before: Jiangsu Su Bo prints and dyes Co., Ltd |