CN204676220U - A kind of spinning end breaking management system for ring throstle workshop - Google Patents
A kind of spinning end breaking management system for ring throstle workshop Download PDFInfo
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- CN204676220U CN204676220U CN201520300797.7U CN201520300797U CN204676220U CN 204676220 U CN204676220 U CN 204676220U CN 201520300797 U CN201520300797 U CN 201520300797U CN 204676220 U CN204676220 U CN 204676220U
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- spinning
- broken end
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- fine spining
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Abstract
The utility model relates to ring throstle workshop spinning end breaking and detects and management domain, is specially a kind of spinning end breaking management system for ring throstle workshop.This system utilizes distributed data base and wireless sensor network management spinning end breaking information, be made up of database, Zigbee communication base station, spinning end breaking detection node and broken end information displaying node, database technology is utilized to store spinning end breaking information, the spinning end breaking detection node moved back and forth is utilized to detect spinning end breaking, utilize indicator lamp and led screen display to show quantity and the position of broken end, be beneficial to raising keep off a car efficiency and find fall behind spindle.
Description
Technical field
The utility model relates to ring throstle workshop spinning end breaking and detects and management domain, is specially a kind of spinning end breaking management system for ring throstle workshop.This system utilizes distributed data base and network management spinning end breaking information, database technology is utilized to store spinning end breaking information, the spinning end breaking detection node moved back and forth is utilized to detect spinning end breaking, utilize indicator lamp and led screen display to show quantity and the position of broken end, be beneficial to raising keep off a car efficiency and find fall behind spindle.
Background technology
Spin in each operation, spinning process equipment amount and the amount of labour used maximum.At present, ring spun yarn spinning occurs that broken end finds and deal with by spinner's tours of inspection, is also generally only carry out joint process, does not carry out the statistics of spinning end breaking information, be unfavorable for analyzing the Producing reason that breaks end when spinner processes spinning end breaking.Such as, if often break end in some ingot position in spinning process, then these ingot position problems that may exist mechanically cause broken end, if can find out this reason causing breaking end in time, then not only be beneficial to raising spinning quality, and the labour intensity of spun yarn spinner can be reduced.In addition, for the spinning workshop that many air-conditioning system regulating effects are not so good, humiture skewness also can cause large-scale spinning end breaking, and the situation that this situation also can occur according to spinning end breaking judges.
For the automatic detection of spinning end breaking, there is multiple spinning end breaking detection method and device when patent discloses ring throstle spinning, such as, application for a patent for invention " a kind of spinning end breaking detection and treatment device and use the ring throstle of this device " (application number 201410160157.0), utility model patent " a kind of spun yarn detects broken end automatically, automatic piecing arrangement " (application number 201220009611.9), patent of invention " Yarn twisting broken end detecting method for spinning machine " (application number 201210009964.3), utility model patent " correlation vapour-pressure type fine spining machine Yarn break testing agency " (application number 201220014294.X), utility model patent " reflection vapour-pressure type fine spining machine Yarn break testing agency " (application number 201220014311.X), utility model patent " photo-electric reflection type fine spining machine Yarn break testing agency " (application number 201220014375.X) and utility model patent " photoelectricity correlation fine spining machine Yarn break testing agency " (application number 201220014683.2) all disclose the method automatically detected for ring throstle spinning end breaking.
Wireless communication technique and wireless sensor network technology developed the technology be exceedingly fast in recent years, applies in a lot of field.Wherein ZigBee wireless data sending network is industry spot Automated condtrol data transmission foundation, and it is low in energy consumption, time delay is short, network capacity is large, reliable operation, price are low.ZigBee communication distance from the 75m of standard to hundreds of rice, several kilometers, and support infinite expanding, in whole network range, can intercom mutually between each ZigBee-network digital transmission module, each ZigBee-network node not only itself as monitored object, can also pass the data information of coming by other network node of transfer automatically.ZigBee is a kind of wireless connections, can be operated in 2.4GHz (Global prevalence), 868MHz (Europe is popular) and 915MHz (U.S. is popular) 3 frequency ranges, there is the transfer rate of the highest 250kbit/s, 20kbit/s and 40kbit/s respectively, its transmission range in the scope of 10-75m, but can continue to increase.
Database technology is also develop technology very rapidly this year, no matter is relevant database or non-relational database, is all successfully applied.Wherein relevant database has writing real-time and reading real time characteristic of database, compares and is suitable for Industry Control scene.
Although spun yarn breaks end automatically, detection technique, database technology and wireless communication technique are possible technique, they are integrated the system of carrying out spinning end breaking management and but have no report.
Utility model content
The technical problems to be solved in the utility model is, provides a kind of spinning end breaking management system for ring throstle workshop.
The utility model solves the described solution for the spinning end breaking management system in ring throstle workshop: design a kind of spinning workshop spinning end breaking management system, it is characterized in that described spinning workshop spinning end breaking management system is by database, Zigbee communication base station, spinning end breaking detection node and broken end information displaying node composition, described database is relevant database, each workshop or company configure a database server, described Zigbee communication base station is mounted at least 1 Zigbee communication center node in spinning workshop, described spinning end breaking detection node is with broken end measuring ability and Zigbee communication function, along the device that fine spining machine length direction moves back and forth, described broken end information displaying node is the device being used to indicate this fine spining machine broken end quantity and broken end position be arranged on fine spining machine, this fine spining machine of described instruction broken end quantity and broken end position refer to and utilize indicator lamp and display screen to indicate this fine spining machine broken end quantity and broken end position, the signal that doffs of fine spining machine accesses described broken end information displaying node.
Owing to have employed Zigbee wireless telecommunications; simplify field wiring; owing to have employed the spinning end breaking checkout gear moved back and forth; the cost of system is lower; doffing of spinning frame signal access broken end information displaying node; doffing of spinning frame signal is transferred to spinning end breaking detection node by Zigbee communication network by spinning end breaking information displaying node; wait can be shut down after spinning end breaking detection node receives doffing of spinning frame signal to doff, can effectively prevent spinning end breaking detection node from affecting doffing of spinning frame.
Accompanying drawing explanation
Fig. 1 is the spinning end breaking management system composition frame chart of the utility model for ring throstle workshop.
Fig. 2 is the utility model each parts installation site schematic diagram on fine spining machine in the spinning end breaking management system in ring throstle workshop.
In figure: 1. the spinning end breaking detection node 2. information displaying node 21. quantity indicator lamp 22. that breaks end that breaks end breaks end position indicator 3. rove hanger bracket 4. headstock 5. tailstock
Detailed description of the invention
The utility model is described further below in conjunction with embodiment and accompanying drawing (Fig. 1, Fig. 2) thereof:
As shown in Figure 1, the utility model is made up of database, Zigbee communication base station, spinning end breaking detection node and broken end information displaying node for the spinning end breaking management system in ring throstle workshop.
Described database adopts SqlServer database, each spinning workshop configures a database server, development data excavates software, falls behind the information such as spindle, spinner's joint efficiency, be beneficial to the raising efficiency of management according to the spinning end breaking information searching stored in database.
Described Zigbee communication base station is mounted at least 1 Zigbee communication center node in spinning workshop, adopt the embedded industrial control board exploitation of ARM kernel, run WinCE operating system, adopt TCP/IP communication between Zigbee communication base station and database server, connect with netting twine;
As shown in Figure 2, described spinning end breaking detection node 1 for broken end measuring ability and Zigbee communication function, the device that moves back and forth along fine spining machine length direction, every side of every platform fine spining machine installs one, specifically adopts application for a patent for invention " a kind of spinning end breaking detection and treatment device and use the ring throstle of this device " the spinning end breaking checkout gear described in (application number 201410160157.0);
Described broken end information displaying node adopts single-chip microcomputer to make controller, adopt Zigbee communications protocol and the communication of Zigbee communication base station, described broken end information displaying node 2 is arranged on (as shown in Figure 2) on fine spining machine headstock, and exports the state controlling broken end quantity indicator lamp 21 and broken end position indicator 22.Described broken end quantity indicator lamp 21 is that to be arranged on 43 looks of headstock 4 and the tailstock 5 respectively (red, green, blue) indicator lamp, wherein headstock 4 and each 1 the 3 look indicator lamp of the tailstock 5 homonymy are used to indicate the broken end quantity of the adjacent side of fine spining machine, the another 3 look indicator lamp of headstock and the tailstock is then used to indicate the broken end quantity of fine spining machine another side, when fine spining machine side broken end quantity is 0, 3 colored lights of respective side all do not work, send out a warning when the quantity that breaks end is 1 ~ 2, give a green light when the quantity that breaks end is 3 ~ 4, the light blue lamp when the quantity that breaks end is 5 ~ 6, the like, 3 colored lights can realize the instruction of 8 kinds of broken end quantitative ranges.Described broken end position indicator 22 is uniformly distributed along fine spining machine length direction in every side of fine spining machine to arrange several (such as 32) indicator lamps, be arranged on rove hanger bracket 3, when there is broken end in certain ingot position, spinning end breaking detection node detects broken end information and by Zigbee communication base station by broken end information write into Databasce, by Zigbee communication base station, broken end information is issued broken end information displaying node simultaneously, broken end information displaying node control lights the position indicator with this position, broken end ingot position corresponding (nearest), for the instruction of position of breaking end.
(cop has spun) signal that doffs of fine spining machine is accessed described broken end information displaying node, after the controller of broken end information displaying node detects the signal that doffs, the signal that will doff issues spinning end breaking detection node by Zigbee communication base station, after spinning end breaking detection node receives the signal that doffs, controlling spinning end breaking detection node stops broken end detecting and move to initial point fast, in order to avoid impact is doffed.
A kind of modified embodiment of the utility model spinning end breaking detection method: described broken end information displaying node adds two LED displays in headstock position, is respectively used to the broken end quantity showing fine spining machine two sides.
The utility model is not limited to embodiment discussed above, and the utility model is not addressed part and is applicable to prior art, and those skilled in the art can infer other variant form according to the utility model, and these variant forms also belong to theme of the present utility model.
Claims (3)
1. a spinning workshop spinning end breaking management system, it is characterized in that described spinning workshop spinning end breaking management system is by database, Zigbee communication base station, spinning end breaking detection node and broken end information displaying node composition, described database is relevant database, each workshop or company configure a database server, described Zigbee communication base station is mounted at least 1 Zigbee communication center node in spinning workshop, ICP/IP protocol communication is used between Zigbee communication base station and database server, described spinning end breaking detection node is with broken end measuring ability and Zigbee communication function, along the device that fine spining machine length direction moves back and forth, described broken end information displaying node is the device being used to indicate this fine spining machine broken end quantity and broken end position be arranged on fine spining machine, the signal that doffs of fine spining machine accesses described broken end information displaying node.
2. a kind of spinning workshop spinning end breaking management system according to claim 1, described broken end information displaying node adopts single-chip microcomputer to make controller, adopt Zigbee communications protocol and the communication of Zigbee communication base station, described broken end information displaying node utilizes broken end quantity indicator lamp and broken end position indicator to indicate fine spining machine broken end quantity and broken end position, 3 looks that described broken end quantity indicator lamp is mounted in headstock and the tailstock are (red, green, blue) indicator lamp, described broken end position indicator is along fine spining machine length direction several indicator lamps equally distributed in every side of fine spining machine.
3. a kind of spinning workshop spinning end breaking management system according to claim 1, described broken end information displaying node adds LED display in headstock position, is respectively used to the broken end quantity showing fine spining machine two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520300797.7U CN204676220U (en) | 2015-05-04 | 2015-05-04 | A kind of spinning end breaking management system for ring throstle workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520300797.7U CN204676220U (en) | 2015-05-04 | 2015-05-04 | A kind of spinning end breaking management system for ring throstle workshop |
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| Publication Number | Publication Date |
|---|---|
| CN204676220U true CN204676220U (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520300797.7U Expired - Fee Related CN204676220U (en) | 2015-05-04 | 2015-05-04 | A kind of spinning end breaking management system for ring throstle workshop |
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| Country | Link |
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| CN (1) | CN204676220U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106192100A (en) * | 2015-05-04 | 2016-12-07 | 天津工业大学 | A kind of spinning end breaking management system for ring throstle workshop |
| CN106917169A (en) * | 2015-12-28 | 2017-07-04 | 天津工业大学 | A kind of avoiding-type spinning end breaking detection means and the ring throstle using the device |
| CN110820093A (en) * | 2019-12-03 | 2020-02-21 | 上海派爱德科技有限公司 | Spinning frame control system |
-
2015
- 2015-05-04 CN CN201520300797.7U patent/CN204676220U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106192100A (en) * | 2015-05-04 | 2016-12-07 | 天津工业大学 | A kind of spinning end breaking management system for ring throstle workshop |
| CN106917169A (en) * | 2015-12-28 | 2017-07-04 | 天津工业大学 | A kind of avoiding-type spinning end breaking detection means and the ring throstle using the device |
| CN110820093A (en) * | 2019-12-03 | 2020-02-21 | 上海派爱德科技有限公司 | Spinning frame control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150930 Termination date: 20180504 |