CN204673832U - A kind of limit-type multichannel material strip pellet device - Google Patents
A kind of limit-type multichannel material strip pellet device Download PDFInfo
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- CN204673832U CN204673832U CN201520339408.1U CN201520339408U CN204673832U CN 204673832 U CN204673832 U CN 204673832U CN 201520339408 U CN201520339408 U CN 201520339408U CN 204673832 U CN204673832 U CN 204673832U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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Abstract
本实用新型公开了一种限位式多通道料条切粒装置,包括切粒总成,所述切粒总成的一个侧面设有进料口,内部设有动刀和定刀组成的切刀组件,在所述进料口和定刀之间设有胶辊和支撑钢辊,所述进料口外侧设有对料条起限位作用的限位装置,所述限位装置包括分隔料条滚轮、位于分隔料条滚轮上方的压辊、分别位于进料口两侧的一对支撑臂,沿轴向贯穿分隔料条滚轮的支撑轴的两端分别连接两个支撑臂;所述分隔料条滚轮的轮面沿圆周设有若干个并列的凹槽,所述凹槽围绕轮面一圈后闭合;所述压辊还连接有使压辊沿竖直方向运动的驱动装置;所述压辊向下运动至最低处与分隔料条滚轮接触。
The utility model discloses a position-limiting multi-channel material strip cutting device, which comprises a cutting assembly, one side of the cutting assembly is provided with a feeding port, and a cutting assembly composed of a moving knife and a fixed knife is arranged inside. A knife assembly, a rubber roller and a supporting steel roller are arranged between the feed inlet and the fixed knife, and a limit device for limiting the material strip is provided on the outside of the feed inlet, and the limit device includes a partition The material strip roller, the pressure roller positioned above the partition strip roller, and a pair of support arms located on both sides of the feed inlet respectively, and the two ends of the support shaft passing through the partition strip roller along the axial direction are respectively connected to two support arms; The wheel surface of the separating material strip roller is provided with several parallel grooves along the circumference, and the grooves are closed after a circle around the wheel surface; the pressure roller is also connected with a driving device that makes the pressure roller move in the vertical direction; The pressing roller moves down to the lowest point and contacts with the separating strip roller.
Description
技术领域 technical field
本实用新型属于一种料条的切粒装置,尤其涉及一种限位式多通道料条切粒装置。 The utility model belongs to a strip pelletizing device, in particular to a limiting multi-channel strip pelletizing device.
背景技术 Background technique
现有造粒设备的切粒总成,往往由以下部分组成:压胶辊气缸、动刀、定刀、胶辊、支撑钢辊。切粒时料条进入胶辊和支撑钢辊之间,料条继续进入动刀和定刀的间隙之间,动刀旋转进行切割并提供料条前进的动力,压胶辊气缸通过空气压力将胶辊和支撑钢辊压实以保证料条不脱出。但是存在工艺缺陷,在拉条生产过程中料条位置会发生偏移或叠加,这会使得若干根料条重叠在一个切粒位置,多股料条集中在某一位置时,动刀和定刀之间有的位置切不到料条,有的位置则需要切割若干根料条;而胶辊和支撑钢辊之间,有的位置没有料条,有的位置则会堆积若干根料条,因此对切粒机刀具及胶辊损伤较大,刀具磨损速度快,胶辊局部磨损高,并且会增加支撑钢辊和胶辊之间及动刀和定刀之间的间隙,当间隙过大时,往往不能压实料条,所以料条会脱出整个总成,造成无法切割的现象,同时整个总成寿命缩短。 The granulation assembly of the existing granulation equipment is often composed of the following parts: pressure rubber roller cylinder, moving knife, fixed knife, rubber roller, supporting steel roller. When granulating, the material strip enters between the rubber roller and the supporting steel roller, and the material strip continues to enter the gap between the moving knife and the fixed knife. The moving knife rotates to cut and provide the driving force for the material strip to move forward. Rubber rollers and supporting steel rollers are compacted to ensure that the material strip does not fall out. However, there are process defects. During the production process of the strands, the positions of the strands will be offset or superimposed, which will cause several strands to overlap at one cutting position. When multiple strands of strands are concentrated at a certain position, the moving knife and fixed There are some positions between the knives where the material strips cannot be cut, and some positions need to cut several material strips; and between the rubber roller and the support steel roller, some positions have no material strips, and some positions will accumulate several material strips , so the damage to the cutting tool and the rubber roller of the granulator is relatively large, the tool wear speed is fast, the local wear of the rubber roller is high, and the gap between the supporting steel roller and the rubber roller and between the moving knife and the fixed knife will be increased. When the gap is too large When it is too large, it is often impossible to compact the material strip, so the material strip will come out of the entire assembly, causing the phenomenon that it cannot be cut, and the life of the entire assembly is shortened.
发明内容 Contents of the invention
实用新型目的:为了克服现有技术的不足,本实用新型的目的是提供一种限位式多通道料条切粒装置,解决了局部料条重叠堆积或局部料条缺失的问题,降低了零件磨损。 Purpose of the utility model: In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a limit-type multi-channel material strip cutting device, which solves the problem of partial material strip overlapping and accumulation or partial material strip missing, and reduces the number of parts. wear and tear.
技术方案:为了解决上述技术问题,本实用新型提出了一种限位式多通道料条切粒装置,包括切粒总成和设于切粒总成一侧的进料口,内部设有动刀和定刀组成的切刀组件,在所述进料口和定刀之间设有胶辊和支撑钢辊,所述进料口外侧设有对料条起限位作用的限位装置,所述限位装置包括分隔料条滚轮、位于分隔料条滚轮上方的压辊、分别位于进料口两侧的一对支撑臂,沿轴向贯穿分隔料条滚轮的支撑轴的两端分别连接两个支撑臂;所述分隔料条滚轮的轮面沿圆周设有若干个并列的凹槽,所述凹槽围绕轮面一圈后闭合;所述压辊还连接有使压辊沿竖直方向运动的驱动装置;所述压辊向下运动至最低处与分隔料条滚轮接触。 Technical solution: In order to solve the above technical problems, the utility model proposes a limit-type multi-channel strip pelletizing device, which includes a pelletizing assembly and a feed port located on one side of the pelletizing assembly, and a moving knife is arranged inside The cutter assembly composed of the fixed knife and the fixed knife is provided with rubber rollers and supporting steel rollers between the feed inlet and the fixed knife, and a limit device for limiting the material strip is provided on the outside of the feed inlet. The position limiting device includes a separating material strip roller, a pressure roller positioned above the separating material strip roller, a pair of support arms respectively located on both sides of the feed inlet, two ends of the support shaft passing through the separating material strip roller in the axial direction are respectively connected to two a support arm; the wheel surface of the separating material strip roller is provided with several parallel grooves along the circumference, and the grooves are closed after a circle around the wheel surface; the pressure roller is also connected to make the pressure roller vertically A driving device for movement; the pressure roller moves down to the lowest point to contact with the separating strip roller.
作为优选,所述分隔料条滚轮外直径为45-55毫米。 As a preference, the outer diameter of the separator roller is 45-55 mm.
作为优选,所述凹槽为V型槽或U型槽。 As a preference, the groove is a V-shaped groove or a U-shaped groove.
作为优选,所述凹槽的开槽深度为料条直径的2-3倍,槽口宽度为料条直径的2-3倍。 As a preference, the grooving depth of the groove is 2-3 times the diameter of the bar, and the width of the notch is 2-3 times the diameter of the bar.
作为优选,所述分隔料条滚轮的轮面沿圆周设有10-90个凹槽。 As a preference, the wheel surface of the separating strip roller is provided with 10-90 grooves along the circumference.
作为优选,所述压辊及分隔料条滚轮长度为进料口长度的1.05-1.1倍。 As a preference, the length of the pressing roller and the separating roller is 1.05-1.1 times the length of the feed inlet.
作为优选,所述驱动装置为分别与压辊两端相连的固定于进料口上方两侧的一对压辊气缸。 As a preference, the driving device is a pair of pressure roller cylinders connected to both ends of the pressure roller and fixed on both sides above the feed inlet.
作为优选,所述分隔料条滚轮的轴线和位于分隔料条滚轮上方的压辊的轴线处于同一个竖直平面。 Preferably, the axis of the separating material strip roller and the axis of the pressure roller above the separating material strip roller are in the same vertical plane.
作为优选,所述压辊为耐磨聚氨酯材质的橡胶压辊,其邵氏硬度在70-90之间。 As a preference, the press roller is a rubber press roller made of wear-resistant polyurethane, and its Shore hardness is between 70-90.
作为优选,在进料口之前增加一根分隔料条滚轮,分隔料条滚轮材质为尼龙6或聚四氟乙烯,分隔料条滚轮外直径为45-55毫米,开有若干个凹槽,凹槽的开槽深度为料条直径的2-3倍,槽口宽度为料条直径的2-3倍;凹槽的开口数量根据切粒总成的切割量、料条直径、进口宽度等条件,可以在10-90之间。所述凹槽为V型槽或U型槽。 As preferably, add a separating material strip roller before the feed inlet, the material of separating material strip roller is nylon 6 or polytetrafluoroethylene, and the outer diameter of separating material strip roller is 45-55 millimeters, has several grooves, concave The slotting depth of the groove is 2-3 times of the diameter of the material strip, and the width of the notch is 2-3 times of the diameter of the material strip; the number of openings of the groove depends on the cutting amount of the pelletizing assembly, the diameter of the material strip, and the width of the inlet. , can be between 10-90. The groove is a V-shaped groove or a U-shaped groove.
本实用新型提供带有外置压辊和分隔料条滚轮的切粒装置,其结构能够使料条在切粒过程中,每根料条都有限位处理,不会产生太大的位移,不至于出现若干根料条重复堆积在某一位置的现象,有效降低刀具磨损、胶辊磨损、防止产生动刀和定刀之间及胶辊和支撑钢辊之间的过大的空隙,保证切粒过程能够顺利进行而且不发生料条脱出切粒总成的现象。 The utility model provides a granulation device with an external pressure roller and a roller separating material strips. Its structure can make each material strip have a limited position during the granulation process, without too much displacement and no As for the phenomenon that several strips of material are repeatedly piled up at a certain position, it can effectively reduce the wear of the tool and the rubber roller, prevent the excessive gap between the moving knife and the fixed knife and between the rubber roller and the supporting steel roller, and ensure the cutting The granulation process can be carried out smoothly without the phenomenon that the strips come out of the pelletizing assembly.
有益效果:当切粒进行时,外加限位装置的压辊向下闭合和开有凹槽的分隔料条滚轮相触,能够对料条进行限位,可以使料条并排进入切粒装置,避免料条在传输过程中的跳动、缠绕或若干根料条重复堆积在某一位置,导致切粒装置的损坏。当料条进入动刀和定刀的间隙之后,在动刀的旋转作用下被切割,同时被动刀带动向前移动,继续被切割,通过本实用新型限位装置限位后的料条在动刀、定刀、胶辊、支撑钢辊各接触表面的位置相对固定,不会发生横向位移,因而可以均匀分布,各接触面受力均匀,不发生局部料条重叠堆积或局部料条缺失的问题。 Beneficial effect: when the granulation is in progress, the pressure roller with the additional limit device closes downward and touches the grooved separator roller, which can limit the material strips and make the material strips enter the granulation device side by side. Avoid jumping and entanglement of material strips during transmission, or repeated accumulation of several material strips in a certain position, resulting in damage to the pelletizing device. After the material strip enters the gap between the movable knife and the fixed knife, it is cut under the rotation of the movable knife, and at the same time driven by the driven knife to move forward and continue to be cut. The positions of the contact surfaces of the knives, fixed knives, rubber rollers, and supporting steel rollers are relatively fixed, and there will be no lateral displacement, so they can be evenly distributed, and the force on each contact surface is uniform, and there will be no overlap and accumulation of partial strips or missing partial strips. question.
本实用新型的凹槽设置为上宽下窄的V型槽,能够适用于不同直径的料条,避免了设备的局限性。相比于现有切粒装置,增加了本实用新型限位装置之后,切粒装置零件磨损降低,不发生切粒时料条脱出、局部堆积、胶辊受力过大、磨损过快等问题。根据测量,胶辊由每3个月车削一次提高到每7个月车削一次;动刀由每3个月打磨一次提高到每6个月打磨一次;几乎不发生料条错位、重叠、缺失或脱出切粒总成的现象。 The groove of the utility model is set as a V-shaped groove with a wide top and a narrow bottom, which can be applied to material strips of different diameters and avoids the limitation of the equipment. Compared with the existing pelletizing device, after adding the limit device of the utility model, the wear of the parts of the pelletizing device is reduced, and there are no problems such as material strip falling out, local accumulation, excessive force on the rubber roller, and excessive wear during pelletizing. . According to the measurement, the turning of the rubber roller is increased from once every 3 months to once every 7 months; the grinding of the moving knife is increased from once every 3 months to once every 6 months; there is almost no misalignment, overlap, missing or The phenomenon of falling out of the pelletizing assembly.
附图说明 Description of drawings
图1为本实用新型所述限位式多通道料条切粒装置的结构示意图; Fig. 1 is the structural representation of the limit type multi-channel material strip pelletizing device described in the utility model;
图2为图1的侧视结构示意图; Fig. 2 is a side view structural schematic diagram of Fig. 1;
图3为本实用新型所述限位式多通道料条切粒装置的立体结构示意图。 Fig. 3 is a three-dimensional structural schematic diagram of the limiting multi-channel material strand pelletizing device described in the present invention.
具体实施方式 Detailed ways
下面通过附图对本实用新型技术方案进行详细说明,但是本实用新型的保护范围不局限于所述实施例。 The technical scheme of the utility model will be described in detail below with the accompanying drawings, but the protection scope of the utility model is not limited to the described embodiments.
实施例1:如图1所示,一种限位式多通道料条切粒装置,包括切粒总成和位于切粒总成一侧的进料口,内部设有动刀10和定刀9组成的切刀组件,在所述进料口和定刀9之间设有胶辊7和支撑钢辊8,所述进料口外侧设有对料条4起限位作用的限位装置,所述限位装置包括分隔料条滚轮3、分别位于进料口两侧的一对支撑臂、位于分隔料条滚轮3上方的压辊2,沿轴向贯穿分隔料条滚轮3的支撑轴的两端分别连接两个支撑臂,所述分隔料条滚轮在支撑轴上自由转动,所述分隔料条滚轮的轮面转动方向对准所述进料口;所述分隔料条滚轮3的轮面沿圆周设有若干个并列的凹槽,所述凹槽围绕轮面一圈后闭合;所述压辊2还连接有分别与压辊2两端相连的固定于进料口上方两侧的一对压辊气缸1;所述压辊2向下运动至最低处与分隔料条滚轮3接触。 Embodiment 1: As shown in Figure 1, a limit-type multi-channel strip pelletizing device includes a pelletizing assembly and a feed port located on one side of the pelletizing assembly, with a moving knife 10 and a fixed knife 9 inside. The cutter assembly is composed of a rubber roller 7 and a supporting steel roller 8 between the feed inlet and the fixed knife 9, and a limit device for limiting the material strip 4 is provided outside the feed inlet. The position-limiting device comprises a separating material strip roller 3, a pair of support arms respectively positioned at both sides of the feed inlet, a pressure roller 2 positioned above the separating material strip roller 3, and a part of the support shaft of the separating material strip roller 3 along the axial direction. The two ends are respectively connected with two support arms, and the said separating material strip roller is free to rotate on the supporting shaft, and the wheel surface rotation direction of the said separating material strip roller is aligned with the said feeding port; the wheel of said separating material strip roller 3 The surface is provided with several parallel grooves along the circumference, and the grooves are closed after a circle around the wheel surface; the pressure roller 2 is also connected with the two ends of the pressure roller 2 and fixed on both sides above the feed inlet. A pair of pressure roller cylinders 1; the pressure roller 2 moves down to the lowest point and contacts with the separating strip roller 3.
所述分隔料条滚轮外直径为45毫米。 The outer diameter of the separating strip roller is 45 mm.
所述凹槽为U型槽。 The groove is a U-shaped groove.
所述U型槽的开槽深度为料条直径的2倍,槽口宽度为料条直径的2倍。 The groove depth of the U-shaped groove is twice the diameter of the material bar, and the width of the notch is twice the diameter of the material bar.
所述分隔料条滚轮的轮面沿圆周设有U型槽的数量为10个。 There are 10 U-shaped grooves arranged on the wheel surface of the separating strip roller along the circumference.
所述压辊及分隔料条滚轮长度为进料口长度的1.05倍。 The length of the pressing roller and the separating strip roller is 1.05 times of the length of the feed inlet.
所述分隔料条滚轮的轴线和位于分隔料条滚轮上方的压辊的轴线处于同一个竖直平面。 The axis of the separating material strip roller and the axis of the pressure roller above the separating material strip roller are in the same vertical plane.
实施例2:与实施例1结构基本相同,相同之处不在累述,所不同的是: Embodiment 2: basically the same structure as Embodiment 1, the similarities are not repeated, and the difference is:
所述分隔料条滚轮外直径为55毫米。 The outer diameter of the separating strip roller is 55 millimeters.
所述凹槽为V型槽。 The groove is a V-shaped groove.
所述V型槽的开槽深度为料条直径的3倍,槽口宽度为料条直径的3倍。 The groove depth of the V-shaped groove is 3 times of the diameter of the material strip, and the width of the notch is 3 times of the diameter of the material strip.
所述分隔料条滚轮的轮面沿圆周设有V型槽的数量为90个。 There are 90 V-shaped grooves arranged on the wheel surface of the separating strip roller along the circumference.
所述压辊及分隔料条滚轮长度为进料口长度的1.1倍。 The length of the pressing roller and the separating strip roller is 1.1 times the length of the feed inlet.
料条4先穿过分隔料条滚轮3上的V型槽,然后通过切粒总成进料口进入切粒总成内腔,穿过胶辊7与支撑钢辊8之间的间隙,达到定刀9,穿过定刀9与动刀10的间隙,动刀10开始旋转,对料条进行切粒,并且带动料条持续运动;压辊气缸1向下运动,将压辊2压在分隔料条滚轮3上,但是因为分隔料条滚轮开有V型槽,因此料条4仍然能够有活动的空间,但是位置被限制在V型槽中;切粒机压胶辊气缸6在空气压力下向下运动,将胶辊7压在支撑钢辊8上;随着动刀10的连续旋转,料条不断向前运动且不断被切割,但是位置始终相对固定;被切割后的料条4以粒子的状态从出料口5排出。 The material strip 4 first passes through the V-shaped groove on the separating material strip roller 3, then enters the inner cavity of the pelletizing assembly through the feed port of the pelletizing assembly, passes through the gap between the rubber roller 7 and the supporting steel roller 8, and reaches The fixed knife 9 passes through the gap between the fixed knife 9 and the moving knife 10, and the moving knife 10 starts to rotate to pelletize the material strip, and drives the material strip to move continuously; the pressure roller cylinder 1 moves downward, pressing the pressure roller 2 on the On the separation material strip roller 3, but because the separation material strip roller has a V-shaped groove, the material strip 4 can still have a movable space, but the position is limited in the V-shaped groove; Moving downward under pressure, the rubber roller 7 is pressed on the supporting steel roller 8; with the continuous rotation of the moving knife 10, the strip moves forward and is cut continuously, but the position is always relatively fixed; the strip after being cut 4 is discharged from the discharge port 5 in the state of particles.
本实用新型提供带有外置压辊和分隔料条滚轮的切粒装置,其结构能够使料条在切粒过程中,每根料条都有限位处理,不会产生太大的位移,不至于出现若干根料条重复堆积在某一位置的现象,有效降低刀具磨损、胶辊磨损、防止动刀和定刀之间及胶辊和支撑钢辊之间产生过大的空隙,保证切粒过程能够顺利进行而且不发生料条脱出切粒总成的现象。 The utility model provides a granulation device with an external pressure roller and a roller separating material strips. Its structure can make each material strip have a limited position during the granulation process, without too much displacement and no As for the phenomenon that several strips of material are repeatedly piled up at a certain position, it can effectively reduce the wear of the tool and the rubber roller, prevent excessive gaps between the moving knife and the fixed knife, and between the rubber roller and the supporting steel roller, and ensure the granulation The process can be carried out smoothly and there is no phenomenon that the strands come out of the pelletizing assembly.
本实用新型部件规格的选取并不仅仅局限于本实用新型的范围,可以根据实际需要进行调整。 The selection of the specifications of the components of the utility model is not limited to the scope of the utility model, and can be adjusted according to actual needs.
如上所述,尽管参照特定的优选实施例已经表示和表述了本实用新型,但其不得解释为对本实用新型自身的限制。在不脱离所附权利要求定义的本实用新型的精神和范围前提下,可对其在形式上和细节上作出各种变化。 As stated above, although the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520339408.1U CN204673832U (en) | 2015-05-22 | 2015-05-22 | A kind of limit-type multichannel material strip pellet device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520339408.1U CN204673832U (en) | 2015-05-22 | 2015-05-22 | A kind of limit-type multichannel material strip pellet device |
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| CN204673832U true CN204673832U (en) | 2015-09-30 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619485A (en) * | 2016-03-18 | 2016-06-01 | 伍崇德 | Chopping device |
| CN108357016A (en) * | 2018-03-06 | 2018-08-03 | 嘉兴希卡姆复合材料有限公司 | A kind of special granulating mechanism of polypropylene reinforcement |
| CN111847099A (en) * | 2020-07-15 | 2020-10-30 | 苏州祥侯新材料科技有限公司 | Automatic wire feeding device of EPP granulator with roller type deviation rectifying mechanism |
| CN114571630A (en) * | 2022-02-23 | 2022-06-03 | 马瑞蕾 | Foaming master batch preparation equipment and preparation method |
| CN116638662A (en) * | 2023-05-31 | 2023-08-25 | 安徽海畅智能机械有限公司 | High-precision rotary cutter type granulator and application method thereof |
-
2015
- 2015-05-22 CN CN201520339408.1U patent/CN204673832U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619485A (en) * | 2016-03-18 | 2016-06-01 | 伍崇德 | Chopping device |
| CN108357016A (en) * | 2018-03-06 | 2018-08-03 | 嘉兴希卡姆复合材料有限公司 | A kind of special granulating mechanism of polypropylene reinforcement |
| CN111847099A (en) * | 2020-07-15 | 2020-10-30 | 苏州祥侯新材料科技有限公司 | Automatic wire feeding device of EPP granulator with roller type deviation rectifying mechanism |
| CN114571630A (en) * | 2022-02-23 | 2022-06-03 | 马瑞蕾 | Foaming master batch preparation equipment and preparation method |
| CN116638662A (en) * | 2023-05-31 | 2023-08-25 | 安徽海畅智能机械有限公司 | High-precision rotary cutter type granulator and application method thereof |
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Granted publication date: 20150930 Termination date: 20160522 |