CN114571630A - Foaming master batch preparation equipment and preparation method - Google Patents
Foaming master batch preparation equipment and preparation method Download PDFInfo
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- CN114571630A CN114571630A CN202210168639.5A CN202210168639A CN114571630A CN 114571630 A CN114571630 A CN 114571630A CN 202210168639 A CN202210168639 A CN 202210168639A CN 114571630 A CN114571630 A CN 114571630A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明属于发泡剂领域,具体的说是一种发泡母粒制备设备、制备方法;包括双螺旋挤出装置、冷却装置、传输调节装置和切碎装置;所述传输调节装置包括转动轴、机架和电机;所述电机固连在机架上;所述电机的输出轴与转动轴固连;两个所述传动轴之间设有支撑板;所述支撑板固连在机架上;所述转动轴上套设有至少两个滚轮;所述滚轮的两侧设有连杆;两个所述连杆之间交错分布有固定块;所述固定块的一端与连杆固连,另一端与滚轮固连;通过连杆控制滚轮移动与支撑板相配合,使得料条不会被拉长从而脱离传输调节装置,在传输的过程中使得料条不会贴合在一起,从而提高了生产发泡母粒的工作效率,同时还提升了发泡母粒的质量。
The invention belongs to the field of foaming agents, in particular to a preparation equipment and a preparation method of foamed master batches; it includes a double-screw extrusion device, a cooling device, a transmission adjustment device and a shredding device; the transmission adjustment device includes a rotating shaft , frame and motor; the motor is fixedly connected to the frame; the output shaft of the motor is fixedly connected to the rotating shaft; a support plate is arranged between the two transmission shafts; the support plate is fixedly connected to the frame At least two rollers are sleeved on the rotating shaft; connecting rods are arranged on both sides of the rollers; fixed blocks are alternately distributed between the two connecting rods; one end of the fixed block is fixed with the connecting rods The other end is fixedly connected with the roller; the movement of the roller is controlled by the connecting rod to cooperate with the support plate, so that the material strip will not be stretched and separated from the transmission adjustment device, and the material strip will not be attached during the transmission process. Thus, the work efficiency of producing the foamed masterbatch is improved, and the quality of the foamed masterbatch is also improved.
Description
技术领域technical field
本发明属于发泡剂领域,具体的说是一种发泡母粒制备设备、制备方法。The invention belongs to the field of foaming agents, in particular to a preparation equipment and a preparation method of foaming master batches.
背景技术Background technique
发泡母粒是一种吸热型闭孔式化学成核发泡剂,适用于汽车组件、精品、家品、电器用品外壳等产品之生产上;发泡母粒具有消除产品注塑时的缩水痕,且产品外观不受影响以及减少产品注塑后因内应力及收缩所产生的弯曲或变形和在使用发泡剂可减少注塑时保压时间,缩短注塑周期,提高生产效率等优点;在生产发泡母粒的过程中需要对发泡母粒原料以及各种添加剂进行混炼,再经过双螺杆挤出机塑形成料条,最后经过冷却、切碎形成发泡母粒;但是在发泡母粒在从双螺杆挤出装置塑形成料条并挤出后,料条需要经过冷却装置,再向切碎装置移动,但在移动的过程中,会使料条发生震动,使得料条在受震动以及自身重力的作用下被拉长,被拉长的料条会在脱离冷却池中的滚筒,从而料条被拉长会影响传递效率,进而影响生产发泡母粒的工作效率,以及在传输的过程中由于未对料条进行限位,使得料条在传输过程中会贴合在一起,使发泡母粒在被切碎时会影响到发泡母粒的质量。Foaming masterbatch is an endothermic closed-cell chemical nucleating foaming agent, which is suitable for the production of automobile components, fine products, household products, electrical appliance shells and other products; the foaming masterbatch can eliminate shrinkage marks during product injection. , and the appearance of the product is not affected, and the bending or deformation caused by the internal stress and shrinkage after injection molding is reduced, and the use of foaming agents can reduce the pressure holding time during injection molding, shorten the injection molding cycle, and improve production efficiency. In the process of foaming masterbatch, it is necessary to knead the raw materials of foaming masterbatch and various additives, and then plasticize into strips through a twin-screw extruder, and finally cool and chop to form foaming masterbatch; After the pellets are formed into strips from the twin-screw extrusion device and extruded, the strips need to pass through the cooling device and then move to the shredding device. However, during the movement, the strips will vibrate, causing the strips to undergo It is elongated under the action of vibration and its own gravity, and the elongated material strip will be separated from the drum in the cooling pool, so the elongated material strip will affect the transmission efficiency, thereby affecting the work efficiency of producing foamed masterbatch, and in During the transmission process, because the material strips are not limited, the material strips will stick together during the transmission process, so that the quality of the foamed masterbatch will be affected when the foamed masterbatch is chopped.
如申请号为CN106883490A的一项中国专利公开了一种微发泡母粒及其制备方法以及冰箱发泡板,所述的一种微发泡母粒及其制备方法以及冰箱发泡板,采用吸热的无机发泡剂碳酸氢钠与柠檬酸和放热的有机发泡剂偶氮二甲酞胺按适当的比例进行复配,使发泡剂分解反应过程中吸收和放出的热量尽可能平衡,保证发泡剂分解时原料熔体粘度的稳定,从而使发泡的泡孔更加均匀和稳定,同时兼具更大的发泡孔隙率,该技术方案中的微发泡母粒进行发泡并经挤出成型得到的微发泡材料,其保温效果提升,表面效果好,具有孔径小、泡孔分布均匀且轻量化的优点;但是该技术方案中仍然未解决发泡母粒在从双螺杆挤出装置塑形成料条并挤出后,在移动的过程中,会使料条发生震动,使得料条在受震动以及自身重力的作用下被拉长,被拉长的料条会在脱离冷却池中的滚筒,从而料条被拉长会影响传递效率,进而影响生产发泡母粒的工作效率,以及在传输的过程中由于未对料条进行限位,使得料条在传输过程中会贴合在一起,使发泡母粒在被切碎时会影响到发泡母粒的质量,从而造成了该方案的局限性。For example, a Chinese patent with an application number of CN106883490A discloses a micro-foaming master batch and a preparation method thereof and a refrigerator foam plate, the micro-foaming master batch and its preparation method and the refrigerator foam plate, using The endothermic inorganic foaming agent sodium bicarbonate is compounded with citric acid and the exothermic organic foaming agent azodimethylamine in an appropriate proportion, so that the heat absorbed and released during the decomposition reaction of the foaming agent is as much as possible Balance, to ensure the stability of the melt viscosity of the raw material when the foaming agent is decomposed, so that the foamed cells are more uniform and stable, and at the same time have a larger foaming porosity. The micro-foamed material obtained by foaming and extrusion molding has improved thermal insulation effect, good surface effect, and has the advantages of small pore size, uniform cell distribution and light weight; After the twin-screw extrusion device is shaped into a strip and extruded, the strip will vibrate during the movement, so that the strip will be stretched under the action of vibration and its own gravity, and the elongated strip will be When the roller is separated from the cooling pool, the elongation of the material strip will affect the transfer efficiency, thereby affecting the working efficiency of producing the foamed masterbatch, and the material strip is not limited during the transmission process. During the process, they will fit together, so that when the foamed masterbatch is chopped, the quality of the foamed masterbatch will be affected, thus causing the limitation of this scheme.
鉴于此,为了克服上述技术问题,本发明提出了一种发泡母粒制备设备、制备方法,解决了上述技术问题。In view of this, in order to overcome the above-mentioned technical problems, the present invention proposes a preparation equipment and a preparation method of foamed masterbatch, which solves the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出了一种发泡母粒制备设备、制备方法,本发明中传输调节装置通过连杆控制滚轮移动与支撑板相配合,使的发泡母粒的料条在移动的过程中,料条会受到支撑板的撑托作用,不会因震动以及自身重力的作用下被拉长,使得料条不会脱离传输调节装置以及在传输的过程中通过连杆控制滚轮移动对料条进行限位,使得料条在传输过程中不会贴合在一起,从而提高了生产发泡母粒的工作效率,同时还提升了发泡母粒的质量。In order to make up for the deficiencies of the prior art, the present invention proposes a preparation equipment and a preparation method for the foamed masterbatch. During the movement of the strip, the strip will be supported by the support plate, and will not be elongated due to vibration and its own gravity, so that the strip will not leave the transmission adjustment device and pass the connecting rod during the transmission process. Control the movement of the rollers to limit the position of the material strips, so that the material strips will not stick together during the transmission process, thereby improving the work efficiency of producing the foamed masterbatch, and at the same time improving the quality of the foamed masterbatch.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种发泡母粒制备设备,包括双螺旋挤出装置、冷却装置、传输调节装置和切碎装置;所述传输调节装置位于冷却装置与切碎装置之间;所述传输调节装置包括转动轴、机架和电机;所述电机固连在机架上;所述电机的输出轴与转动轴的一端固连;所述转动轴与机架之间为转动连接;所述电机与转动轴对称分布在机架上,且电机与转动轴位于机架的两端;两个所述转动轴之间设有支撑板;所述支撑板固连在机架上;所述转动轴上套设有至少两个滚轮;所述滚轮的两侧设有连杆;所述机架上开设有通槽;所述通槽内滑动连接有连杆;相对应的两个所述连杆之间交错分布有固定块;所述固定块的一端与连杆固连,另一端与滚轮固连;The technical solution adopted by the present invention to solve the technical problem is as follows: the equipment for preparing foamed masterbatches described in the present invention includes a double-screw extrusion device, a cooling device, a transmission adjustment device and a shredding device; the transmission adjustment device is located between the cooling device and the shredding device; the transmission adjustment device includes a rotating shaft, a frame and a motor; the motor is fixedly connected to the frame; the output shaft of the motor is fixedly connected to one end of the rotating shaft; the There is a rotational connection between the rotating shaft and the frame; the motor and the rotating shaft are symmetrically distributed on the frame, and the motor and the rotating shaft are located at both ends of the frame; a support plate is arranged between the two rotating shafts; The support plate is fixedly connected to the frame; at least two rollers are sleeved on the rotating shaft; connecting rods are arranged on both sides of the rollers; the frame is provided with a through groove; connecting rods are connected; fixed blocks are alternately distributed between the corresponding two connecting rods; one end of the fixed blocks is fixedly connected with the connecting rod, and the other end is fixedly connected with the roller;
工作时,发泡母粒在从双螺杆挤出装置塑形成料条并挤出后,在移动的过程中,会使料条发生震动,使得料条在受震动以及自身重力的作用下被拉长,被拉长的料条会在脱离冷却池中的滚筒,从而料条被拉长会影响传递效率,进而影响生产发泡母粒的工作效率,以及在传输的过程中由于未对料条进行限位,使得料条在传输过程中会贴合在一起,使发泡母粒在被切碎时会影响到发泡母粒的质量;When working, after the foamed masterbatch is formed into a strip from the twin-screw extrusion device and extruded, during the movement process, the strip will vibrate, so that the strip will be pulled under the action of vibration and its own gravity. The long and elongated strips will leave the drum in the cooling pool, so the elongated strips will affect the transfer efficiency, thereby affecting the work efficiency of producing foamed masterbatches, and during the transmission process, due to the lack of alignment of the strips Limit the position so that the material strips will stick together during the transmission process, so that the quality of the foamed masterbatch will be affected when the foamed masterbatch is chopped;
因此工作人员将发泡母粒原料放入双螺旋挤出机中,经过加热搅拌后,将发泡母粒原料从双螺旋挤出机中挤出,并塑形成条状,接着料条被输送进入冷却池,然后冷却池对料条进行冷却,接着料条被冷却池中的滚筒输送进入传输调节装置,此时传输调节装置中的电机运行带动转动轴旋转,转动轴带动料条向切碎装置的方向移动,然后工作人员通过移动连杆来控制套设在转动轴上的滚轮进行移动,对转动轴上的料条进行限位,防止相邻的料条贴合在一起,当料条从冷却装置中出来经过传输调节装置中第一个转动轴后会通过支撑板向第二个转动轴移动,此时支撑板对料条进行了撑托作用,防止料条受到震荡以及自身重力的影响被拉长,接着料条受第二个转动轴的带动进入切碎装置将料条切碎,从而完成发泡母粒的制备;Therefore, the staff put the raw material of the foamed masterbatch into the twin-screw extruder, and after heating and stirring, the raw material of the foamed masterbatch was extruded from the twin-screw extruder, and molded into strips, and then the strips were transported. Enter the cooling pool, and then the cooling pool cools the strips, and then the strips are transported by the rollers in the cooling pool into the transmission adjustment device. At this time, the operation of the motor in the transmission adjustment device drives the rotating shaft to rotate, and the rotating shaft drives the strips to shredding. The direction of the device moves, and then the staff controls the roller set on the rotating shaft to move by moving the connecting rod to limit the strip on the rotating shaft to prevent the adjacent strips from sticking together. After coming out of the cooling device and passing through the first rotating shaft in the transmission adjustment device, it will move to the second rotating shaft through the support plate. At this time, the support plate supports the material strip to prevent the material strip from being vibrated and its own gravity. The influence is elongated, and then the material strip is driven by the second rotating shaft into the shredding device to chop the material strip, thereby completing the preparation of the foamed masterbatch;
本发明通过连杆控制滚轮移动与支撑板相配合,使的发泡母粒的料条会受到支撑板的撑托作用,使得料条不会被拉长从而脱离传输调节装置以及在传输的过程中通过连杆控制滚轮移动对料条进行限位,使得料条在传输过程中不会贴合在一起,从而提高了生产发泡母粒的工作效率,同时还提升了发泡母粒的质量。The invention controls the movement of the roller through the connecting rod to cooperate with the support plate, so that the material strip of the foamed masterbatch will be supported by the support plate, so that the material strip will not be elongated and thus separated from the transmission adjustment device and in the process of transmission. In the middle, the rod is controlled by the roller to limit the position of the material strip, so that the material strip will not stick together during the transmission process, thereby improving the work efficiency of producing the foamed masterbatch, and also improving the quality of the foamed masterbatch. .
优选的,所述支撑板上开设有圆孔;所述支撑板上远离地面的一面上固连有海绵垫;工作时,料条在从冷却池中出来后,料条的表面会残留有水珠,通过支撑板上固连有海绵垫,对料条表面的水珠进行清理,而且由于海绵垫为柔性材料,料条在通过冷却池冷却再经过支撑板时,不会受摩擦而使料条断裂,同时支撑板上开设有圆孔使得海绵垫中吸附的水能够通过圆孔向地面滴落,从而使支撑板能够对料条表面的水珠进行清理,进而通过圆孔能够稳定海绵垫的工作效果。Preferably, a circular hole is formed on the support plate; a sponge pad is fixed on the side of the support plate away from the ground; during operation, after the strip comes out of the cooling pool, water will remain on the surface of the strip The sponge pad is fixed on the support plate to clean the water droplets on the surface of the strip, and because the sponge pad is a flexible material, the strip will not be rubbed when it is cooled by the cooling pool and then passes through the support plate. The strip is broken, and at the same time, the support plate is provided with a circular hole, so that the water absorbed in the sponge pad can drip to the ground through the circular hole, so that the support plate can clean the water droplets on the surface of the strip, and then the sponge pad can be stabilized through the circular hole. work effect.
优选的,所述海绵垫与料条的接触面形状为波浪形;工作时,料条在经过支撑板上海绵垫的时候,由于海绵垫与料条的接触面形状为波浪形,会使料条在经过第一个转动轴后,会进入海绵垫的波谷处,从而海绵垫对料条能够进行导向以及限位的作用,同时由于海绵垫对料条表面的水珠进行处理时,处理下来的水珠会在海绵垫的波谷处聚集,从而能够对料条进行润滑,减少料条与海绵垫之间的摩擦,使得料条能够更加流畅的经过海绵垫。Preferably, the shape of the contact surface between the sponge pad and the material strip is wavy; during operation, when the material strip passes through the sponge pad on the support plate, since the shape of the contact surface between the sponge pad and the material strip is wavy, the material will be wavy. After the strip passes through the first rotating shaft, it will enter the valley of the sponge pad, so that the sponge pad can guide and limit the strip. The water droplets will gather at the trough of the sponge pad, which can lubricate the strip, reduce the friction between the strip and the sponge pad, and make the strip pass through the sponge pad more smoothly.
优选的,所述滚轮的两端面固连有弹簧;所述弹簧的另一端固连有夹板;工作时,工作人员在通过连杆移动滚轮对料条进行限位时,此时滚轮端面的弹簧以及夹板能够起到缓冲的作用,使得滚轮移动过程中不会对料条进行损害,同时由于夹板能够对料条进行更好的限位,而且还能够对不同规格的料条进行限位,从而提高了对料条的限位效果,进而提高了传输调节装置的适用性。Preferably, springs are fixedly connected to both end surfaces of the rollers; a splint is fixedly connected to the other end of the springs; during operation, when the staff moves the rollers through the connecting rods to limit the position of the material strip, the springs on the end surfaces of the rollers are And the splint can play a buffering role, so that the material strip will not be damaged during the movement of the roller. At the same time, because the splint can better limit the position of the material strip, and can also limit the position of the material strip of different specifications, thus The effect of limiting the position of the material strip is improved, thereby improving the applicability of the transmission adjustment device.
优选的,所述连杆与机架的滑动连接处对应开设有圆槽;所述圆槽与通槽连通;所述圆槽内滑动连接有圆柱销;所述连杆上与圆槽相对应的位置开设有通孔;所述连杆带动通孔移动后,圆柱销能够插入通孔内;工作时,在工作人员通过移动连杆控制滚轮移动,在连杆与机架的滑动连接处对应开设有圆槽,然后在圆槽内设有圆柱销,使得在工作过程中圆柱销能够插入圆槽内并穿过连杆上的通孔,从而防止工作过程中连杆带动滚轮一起进行移动,进而能够保证滚轮在工作过程中的稳定性,使得工作过程中滚轮对料条的限位不会受影响,同时使得连杆的移动能够受到控制,提高连杆与滚轮的稳定性。Preferably, a circular groove is formed corresponding to the sliding connection between the connecting rod and the frame; the circular groove is communicated with the through groove; a cylindrical pin is slidably connected in the circular groove; the connecting rod corresponds to the circular groove There is a through hole at the position of the connecting rod; after the connecting rod drives the through hole to move, the cylindrical pin can be inserted into the through hole; when working, the staff controls the movement of the roller by moving the connecting rod, corresponding to the sliding connection between the connecting rod and the frame. A circular groove is provided, and then a cylindrical pin is arranged in the circular groove, so that the cylindrical pin can be inserted into the circular groove and pass through the through hole on the connecting rod during the working process, so as to prevent the connecting rod from driving the rollers to move together during the working process. Thus, the stability of the roller during the working process can be ensured, so that the limit position of the roller on the material strip is not affected during the working process, and at the same time, the movement of the connecting rod can be controlled, and the stability of the connecting rod and the roller can be improved.
一种发泡母粒制备方法,该制备方法适用于上述的发泡母粒制备设备,该加工制备方法的步骤如下:A preparation method of foamed master batch, the preparation method is suitable for the above-mentioned foamed master batch preparation equipment, and the steps of the processing preparation method are as follows:
S1:将聚异丁烯小片与发泡剂等助剂混合后,加入到高速搅拌机中加热到70℃,并保持搅拌15min;然后将搅拌混合好的原料投入到双螺杆挤出装置,挤出温度控制在90~100℃;S1: After mixing the polyisobutylene flakes with auxiliary agents such as foaming agents, add them to a high-speed mixer and heat to 70°C, and keep stirring for 15 minutes; then put the stirred and mixed raw materials into the twin-screw extrusion device, and the extrusion temperature is controlled at 90~100℃;
S2:被挤出后的料条进入冷却装置进行冷却,在冷却完成后料条被冷却池中的滚筒输送到传输调节装置上;S2: The extruded strip enters the cooling device for cooling, and after the cooling is completed, the strip is transported to the transmission adjustment device by the roller in the cooling pool;
S3:传输调节装置中的电机运行带动转动轴进行转动,然后移动传输调节装置中的连杆带动滚轮进行移动,使滚轮对料条进行限位,接着料条在经过传输调节装置中的第一个转动轴后,通过支撑板进入传输调节装置中的第二个转动轴,然后在传输调节装置中转动轴的带动向切碎装置移动,最后料条经过切碎装置进行切碎,形成发泡母粒成品。S3: The operation of the motor in the transmission adjustment device drives the rotating shaft to rotate, and then moves the connecting rod in the transmission adjustment device to drive the rollers to move, so that the rollers limit the strip, and then the strip passes through the first transmission adjustment device. After one rotating shaft, it enters the second rotating shaft in the transmission adjustment device through the support plate, and then the rotating shaft in the transmission adjustment device is driven to move to the shredding device, and finally the material strips are shredded by the shredding device to form foam Masterbatch finished product.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明中传输调节装置通过连杆控制滚轮移动与支撑板相配合,使的发泡母粒的料条会受到支撑板的撑托作用,使得料条不会脱离传输调节装置以及在传输的过程中通过连杆控制滚轮移动对料条进行限位,使得料条在传输过程中不会贴合在一起,从而会提高了生产发泡母粒的工作效率,进而提升了发泡母粒的质量。1. In the present invention, the transmission adjusting device controls the movement of the roller to cooperate with the support plate, so that the material strip of the foamed masterbatch will be supported by the support plate, so that the material strip will not be separated from the transmission adjustment device and will not be transmitted during transmission. In the process, the rod is controlled by the connecting rod to control the movement of the roller to limit the position of the material strip, so that the material strip will not stick together during the transmission process, which will improve the work efficiency of producing the foamed masterbatch, and then improve the foaming masterbatch. the quality of.
2.本发明中传输调节装置通过连杆移动滚轮对料条进行限位时,此时滚轮端面的弹簧以及夹板能够起到缓冲的作用,使得滚轮移动过程中不会对料条进行损害,而且还能够对不同规格的料条进行限位,从而提高了对料条的限位效果,进而提高了传输调节装置的适用性。2. In the present invention, when the transmission adjusting device moves the roller through the connecting rod to limit the position of the material strip, the spring and the splint on the end face of the roller can play a buffering role, so that the material strip will not be damaged during the movement of the roller, and It can also limit the position of the material strips of different specifications, thereby improving the position-limiting effect of the material strips, thereby improving the applicability of the transmission adjustment device.
3.本发明中传输调节装置通过支撑板上固连有海绵垫,对料条表面的水珠进行清理,同时支撑板上开设有圆孔使得海绵垫中吸附的水能够通过圆孔向地面滴落,从而使支撑板能够对料条表面的水珠进行清理。进而能够稳定海绵垫的工作效果。3. In the present invention, the transmission adjustment device is fixed with a sponge pad on the support plate to clean the water droplets on the surface of the material strip. At the same time, the support plate is provided with a circular hole so that the water absorbed in the sponge pad can drip to the ground through the circular hole. falling, so that the support plate can clean the water droplets on the surface of the strip. Thus, the working effect of the sponge pad can be stabilized.
附图说明Description of drawings
下面结合附图和实施方式对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明中的传输调节装置的立体图;Fig. 1 is the perspective view of the transmission adjustment device in the present invention;
图2是图1中滚轮与连杆的连接立体图;Fig. 2 is the connection perspective view of roller and connecting rod in Fig. 1;
图3是图2中的A处放大图;Fig. 3 is the enlarged view of A place in Fig. 2;
图4是图1中连杆与机架的连接示意图;Fig. 4 is the connection schematic diagram of connecting rod and frame in Fig. 1;
图5是本发明发泡母粒的制备方法流程图;Fig. 5 is the preparation method flow chart of foamed master batch of the present invention;
图中:1、冷却装置;2、传输调节装置;3、切碎装置;4、机架;5、电机;6、转动轴;7、滚轮;8、连杆;9、固定块;10、支撑板;11、海绵垫;12、弹簧;13、圆孔;14、夹板;15、海绵块;16、圆槽;17、圆柱销。In the figure: 1. Cooling device; 2. Transmission adjustment device; 3. Chopping device; 4. Rack; 5. Motor; 6. Rotating shaft; 7. Roller; 8. Connecting rod; 9. Fixed block; 10. Support plate; 11, sponge pad; 12, spring; 13, round hole; 14, splint; 15, sponge block; 16, round groove; 17, cylindrical pin.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in FIG. 1, and is only for the convenience of describing the present invention and simplified description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention;
如图1至图5所示,本发明所述的一种发泡母粒制备设备,包括双螺旋挤出装置、冷却装置1、传输调节装置2和切碎装置3;所述传输调节装置2位于冷却装置1与切碎装置3之间;所述传输调节装置2包括转动轴6、机架4和电机5;所述电机5固连在机架4上;所述电机5的输出轴与转动轴6的一端固连;所述转动轴6与机架4之间为转动连接;所述电机5与转动轴6对称分布在机架4上,且电机5与转动轴6位于机架4的两端;两个所述转动轴6之间设有支撑板10;所述支撑板10固连在机架4上;所述转动轴6上套设有至少两个滚轮7;所述滚轮7的两侧设有连杆8;所述机架4上开设有通槽;所述通槽内滑动连接有连杆8;相对应的两个所述连杆8之间交错分布有固定块9;所述固定块9的一端与连杆8固连,另一端与滚轮7固连;As shown in Fig. 1 to Fig. 5 , the equipment for preparing foamed masterbatches according to the present invention includes a double-screw extrusion device, a cooling device 1, a transmission adjustment device 2 and a chopping device 3; the transmission adjustment device 2 Located between the cooling device 1 and the shredding device 3; the transmission adjustment device 2 includes a rotating shaft 6, a frame 4 and a motor 5; the motor 5 is fixed on the frame 4; the output shaft of the motor 5 is connected to the One end of the rotating shaft 6 is fixedly connected; the rotating shaft 6 and the frame 4 are rotationally connected; the motor 5 and the rotating shaft 6 are symmetrically distributed on the frame 4, and the motor 5 and the rotating shaft 6 are located in the frame 4 The two ends of the rotating shaft 6 are provided with a support plate 10; the support plate 10 is fixed on the frame 4; the rotating shaft 6 is sleeved with at least two rollers 7; the rollers 7 are provided with connecting rods 8 on both sides; the frame 4 is provided with through grooves; the connecting rods 8 are slidably connected in the through grooves; the corresponding two connecting rods 8 are alternately distributed with fixed blocks 9; One end of the fixed block 9 is fixedly connected with the connecting rod 8, and the other end is fixedly connected with the roller 7;
工作时,发泡母粒在从双螺杆挤出装置塑形成料条并挤出后,在移动的过程中,会使料条发生震动,使得料条在受震动以及自身重力的作用下被拉长,被拉长的料条会在脱离冷却池中的滚筒,从而料条被拉长会影响传递效率,进而影响生产发泡母粒的工作效率,以及在传输的过程中由于未对料条进行限位,使得料条在传输过程中会贴合在一起,使发泡母粒在被切碎时会影响到发泡母粒的质量;When working, after the foamed masterbatch is formed into a strip from the twin-screw extrusion device and extruded, during the movement process, the strip will vibrate, so that the strip will be pulled under the action of vibration and its own gravity. The long and elongated strips will leave the drum in the cooling pool, so the elongated strips will affect the transfer efficiency, thereby affecting the work efficiency of producing foamed masterbatches, and during the transmission process, due to the lack of alignment of the strips Limit the position so that the material strips will stick together during the transmission process, so that the quality of the foamed masterbatch will be affected when the foamed masterbatch is chopped;
因此工作人员将发泡母粒原料放入双螺旋挤出机中,经过加热搅拌后,将发泡母粒原料从双螺旋挤出机中挤出,并塑形成条状,接着料条被输送进入冷却池,然后冷却池对料条进行冷却,接着料条被冷却池中的滚筒输送进入传输调节装置2,此时传输调节装置2中的电机5运行带动转动轴6旋转,转动轴6带动料条向切碎装置3的方向移动,然后工作人员通过移动连杆8来控制套设在转动轴6上的滚轮7进行移动,对转动轴6上的料条进行限位,防止相邻的料条贴合在一起,当料条从冷却装置1中出来经过传输调节装置2中第一个转动轴6后会通过支撑板10向第二个转动轴6移动,此时支撑板10对料条进行了撑托作用,防止料条受到震荡以及自身重力的影响被拉长,接着料条受第二个转动轴6的带动进入切碎装置3将料条切碎,从而完成发泡母粒的制备;Therefore, the staff put the raw material of the foamed masterbatch into the twin-screw extruder, and after heating and stirring, the raw material of the foamed masterbatch was extruded from the twin-screw extruder, and molded into strips, and then the strips were transported. Enter the cooling pool, and then the cooling pool cools the strips, and then the strips are transported by the rollers in the cooling pool into the
本发明通过连杆8控制滚轮7移动与支撑板10相配合,使的发泡母粒的料条会受到支撑板10的撑托作用,使得料条不会被拉长从而脱离传输调节装置2以及在传输的过程中通过连杆8控制滚轮7移动对料条进行限位,使得料条在传输过程中不会贴合在一起,从而提高了生产发泡母粒的工作效率,同时还提升了发泡母粒的质量。In the present invention, the connecting
作为本发明的一种实施方式,所述支撑板10上开设有圆孔13;所述支撑板10上远离地面的一面上固连有海绵垫11;工作时,料条在从冷却池中出来后,料条的表面会残留有水珠,通过支撑板10上固连有海绵垫11,对料条表面的水珠进行清理,而且由于海绵垫11为柔性材料,料条在通过冷却池冷却再经过支撑板10时,不会受摩擦而使料条断裂,同时支撑板10上开设有圆孔13使得海绵垫11中吸附的水能够通过圆孔13向地面滴落,从而使支撑板10能够对料条表面的水珠进行清理,进而通过圆孔13能够稳定海绵垫11的工作效果。As an embodiment of the present invention, the
作为本发明的一种实施方式,所述海绵垫11与料条的接触面形状为波浪形;工作时,料条在经过支撑板10上海绵垫11的时候,由于海绵垫11与料条的接触面形状为波浪形,会使料条在经过第一个转动轴6后,会进入海绵垫11的波谷处,从而海绵垫11对料条能够进行导向以及限位的作用,同时由于海绵垫11对料条表面的水珠进行处理时,处理下来的水珠会在海绵垫11的波谷处聚集,从而能够对料条进行润滑,减少料条与海绵垫11之间的摩擦,使得料条能够更加流畅的经过海绵垫11。As an embodiment of the present invention, the shape of the contact surface between the
作为本发明的一种实施方式,所述滚轮7的两端面固连有弹簧12;所述弹簧12的另一端固连有夹板14;工作时,工作人员在通过连杆8移动滚轮7对料条进行限位时,此时滚轮7端面的弹簧12以及夹板14能够起到缓冲的作用,使得滚轮7移动过程中不会对料条进行损害,同时由于夹板14能够对料条进行更好的限位,而且还能够对不同规格的料条进行限位,从而提高了对料条的限位效果,进而提高了传输调节装置2的适用性。As an embodiment of the present invention, the two ends of the
作为本发明的一种实施方式,所述连杆8与机架4的滑动连接处对应开设有圆槽16;所述圆槽16与通槽连通;所述圆槽16内滑动连接有圆柱销17;所述连杆8上与圆槽16相对应的位置开设有通孔;所述连杆8带动通孔移动后,圆柱销17能够插入通孔内;工作时,在工作人员通过移动连杆8控制滚轮7移动,在连杆8与机架4的滑动连接处对应开设有圆槽16,然后在圆槽16内设有圆柱销17,使得在工作过程中圆柱销17能够插入圆槽16内并穿过连杆8上的通孔,从而防止工作过程中连杆8带动滚轮7一起进行移动,进而能够保证滚轮7在工作过程中的稳定性,使得工作过程中滚轮7对料条的限位不会受影响,同时使得连杆8的移动能够受到控制,提高连杆8与滚轮7的稳定性。As an embodiment of the present invention, a
一种发泡母粒制备方法,该制备方法适用于上述的发泡母粒制备设备,该加工制备方法的步骤如下:A preparation method of foamed master batch, the preparation method is suitable for the above-mentioned foamed master batch preparation equipment, and the steps of the processing preparation method are as follows:
S1:将聚异丁烯小片与发泡剂等助剂混合后,加入到高速搅拌机中加热到70℃,并保持搅拌15min;然后将搅拌混合好的原料投入到双螺杆挤出装置,挤出温度控制在90~100℃;S1: After mixing the polyisobutylene flakes with auxiliary agents such as foaming agents, add them to a high-speed mixer and heat to 70°C, and keep stirring for 15 minutes; then put the stirred and mixed raw materials into the twin-screw extrusion device, and the extrusion temperature is controlled at 90~100℃;
S2:被挤出后的料条进入冷却装置1进行冷却,在冷却完成后料条被冷却池中的滚筒输送到传输调节装置2上;S2: The extruded strip enters the cooling device 1 for cooling, and after the cooling is completed, the strip is transported to the
S3:传输调节装置2中的电机5运行带动转动轴6进行转动,然后移动传输调节装置2中的连杆8带动滚轮7进行移动,使滚轮7对料条进行限位,接着料条在经过传输调节装置2中的第一个转动轴6后,通过支撑板10进入传输调节装置2中的第二个转动轴6,然后在传输调节装置2中转动轴6的带动向切碎装置3移动,最后料条经过切碎装置3进行切碎,形成发泡母粒成品。S3: The
具体工作流程如下:The specific workflow is as follows:
本发明中工作人员将发泡母粒原料放入双螺旋挤出机中,经过加热搅拌后,将发泡母粒原料从双螺旋挤出机中挤出,并塑形成条状,接着料条被输送进入冷却池,然后冷却池对料条进行冷却,接着料条被冷却池中的滚筒输送进入传输调节装置2,此时传输调节装置2中的电机5运行带动转动轴6旋转,转动轴6带动料条向切碎装置3的方向移动,然后工作人员通过移动连杆8来控制套设在转动轴6上的滚轮7进行移动,对转动轴6上的料条进行限位,防止相邻的料条贴合在一起,当料条从冷却装置1中出来经过传输调节装置2中第一个转动轴6后会通过支撑板10向第二个转动轴6移动,此时支撑板10对料条进行了撑托作用,防止料条受到震荡以及自身重力的影响被拉长,接着料条受第二个转动轴6的带动进入切碎装置3将料条切碎,从而完成发泡母粒的制备,料条在从冷却池中出来后,料条的表面会残留有水珠,通过支撑板10上固连有海绵垫11,对料条表面的水珠进行清理,而且由于海绵垫11为柔性材料,料条在通过冷却池冷却再经过支撑板10时,不会受摩擦而使料条断裂,同时支撑板10上开设有圆孔13使得海绵垫11中吸附的水能够通过圆孔13向地面滴落,从而使支撑板10能够对料条表面的水珠进行清理,进而通过圆孔13能够稳定海绵垫11的工作效果,料条在经过支撑板10上海绵垫11的时候,由于海绵垫11与料条的接触面形状为波浪形,会使料条在经过第一个转动轴6后,会进入海绵垫11的波谷处,从而海绵垫11对料条能够进行导向以及限位的作用,同时由于海绵垫11对料条表面的水珠进行处理时,处理下来的水珠会在海绵垫11的波谷处聚集,从而能够对料条进行润滑,减少料条与海绵垫11之间的摩擦,使得料条能够更加流畅的经过海绵垫11,工作人员在通过连杆8移动滚轮7对料条进行限位时,此时滚轮7端面的弹簧12以及夹板14能够起到缓冲的作用,使得滚轮7移动过程中不会对料条进行损害,同时由于夹板14能够对料条进行更好的限位,而且还能够对不同规格的料条进行限位,从而提高了对料条的限位效果,进而提高了传输调节装置2的适用性,在工作人员通过移动连杆8控制滚轮7移动,在连杆8与机架4的滑动连接处对应开设有圆槽16,然后在圆槽16内设有圆柱销17,使得在工作过程中圆柱销17能够插入圆槽16内并穿过连杆8上的通孔,从而防止工作过程中连杆8带动滚轮7一起进行移动,进而能够保证滚轮7在工作过程中的稳定性,使得工作过程中滚轮7对料条的限位不会受影响,同时使得连杆8的移动能够受到控制,提高连杆8与滚轮7的稳定性。In the present invention, the staff puts the foamed masterbatch raw material into the twin-screw extruder, and after heating and stirring, extrudes the foamed masterbatch raw material from the twin-screw extruder, and shapes it into strips, and then the strips It is transported into the cooling pool, and then the cooling pool cools the strips, and then the strips are transported by the rollers in the cooling pool into the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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