CN204672130U - The interactive spray system of fume desulfurating absorption tower - Google Patents
The interactive spray system of fume desulfurating absorption tower Download PDFInfo
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- CN204672130U CN204672130U CN201520307081.XU CN201520307081U CN204672130U CN 204672130 U CN204672130 U CN 204672130U CN 201520307081 U CN201520307081 U CN 201520307081U CN 204672130 U CN204672130 U CN 204672130U
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- 239000007921 spray Substances 0.000 title claims abstract description 61
- 238000010521 absorption reaction Methods 0.000 title claims abstract description 38
- 230000002452 interceptive effect Effects 0.000 title claims abstract description 11
- 239000003517 fume Substances 0.000 title claims 4
- 239000002002 slurry Substances 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims 1
- 238000006477 desulfuration reaction Methods 0.000 abstract description 18
- 230000023556 desulfurization Effects 0.000 abstract description 18
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 9
- 239000003546 flue gas Substances 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 12
- 238000005507 spraying Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 4
- 230000009466 transformation Effects 0.000 description 4
- 235000019738 Limestone Nutrition 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treating Waste Gases (AREA)
Abstract
本实用新型公开了一种烟气脱硫吸收塔交互式喷淋系统,系统平行分层设置在吸收塔本体内,每层包括多根喷淋母管、喷嘴、支撑钢梁和支座组成;喷淋母管为依次对向平行排布,喷淋母管的直径尺寸由近端到远端阶梯形逐节缩小,管道内流速均匀,每个喷嘴流量相同;喷淋母管穿过焊接在吸收塔本体上的套管接口与外部循环浆液管法兰连接,并伸入吸收塔本体,小端安放在支座上,中间通过抱箍固定在支撑钢梁上;每层的外部循环浆液管均与相垂直的主管相连。本实用新型的有益效果是:进一步提高脱硫系统的液气比;布置相对方便,制作加工也相应简化,安装工时亦被缩短。节约喷淋母管布置空间,降低吸收塔高度,降低循环浆液泵扬程,降低脱硫电耗。
The utility model discloses an interactive spray system for a flue gas desulfurization absorption tower. The system is arranged in the absorption tower body in parallel layers, and each layer consists of a plurality of spray main pipes, nozzles, supporting steel beams and supports; The main shower pipes are arranged opposite to each other in parallel. The diameter of the main spray pipes decreases step by step from the near end to the far end. The flow velocity in the pipe is uniform, and the flow rate of each nozzle is the same; The casing interface on the tower body is connected to the flange of the external circulation slurry pipe, and extends into the absorption tower body. The small end is placed on the support, and the middle is fixed on the supporting steel beam by hoops; Connect to the perpendicular main tube. The beneficial effects of the utility model are: the liquid-gas ratio of the desulfurization system is further improved; the layout is relatively convenient, the manufacturing process is correspondingly simplified, and the installation man-hour is also shortened. Save the layout space of the spray main pipe, reduce the height of the absorption tower, reduce the head of the circulating slurry pump, and reduce the power consumption of desulfurization.
Description
技术领域technical field
本实用新型涉及烟气脱硫技术领域,更具体说,它涉及一种烟气脱硫吸收塔交互式喷淋系统。The utility model relates to the technical field of flue gas desulfurization, more specifically, it relates to an interactive spraying system of a flue gas desulfurization absorption tower.
背景技术Background technique
我国电厂和工业锅炉采用煤为燃料,在燃烧的过程中产生SO2等有害物质,为除去烟气中的SO2并满足日益提高的环保要求,国内火力发电厂多采用了石灰石/石膏湿法烟气脱硫技术。China's power plants and industrial boilers use coal as fuel, and produce SO 2 and other harmful substances during the combustion process. In order to remove SO 2 in the flue gas and meet the increasing environmental protection requirements, domestic thermal power plants mostly use limestone/gypsum wet process flue gas desulfurization technology.
吸收塔的喷淋系统为湿法脱硫系统的重要组成部分,脱硫吸收塔现有的常见喷淋结构为单侧进喷淋母管结构,循环浆液通过塔外浆液管道进入喷淋母管,再由喷淋母管上分离出的各路支管,将吸收浆液逐级分配到各个喷嘴中,最终形成网状喷淋层。这种喷淋结构采用单侧进母管,喷淋浆液在输送的过程中管路较长,且管径变化较大,存在较大的沿程损失,造成喷嘴流量的不均匀,影响喷淋层的均匀分配,降低了喷淋吸收效率,最终影响了整个系统的脱硫除废效果。单侧进喷淋母管喷淋系统运行时,因为浆液在管道内的分配成不均匀状态,造成喷淋系统的荷载也存在不均匀问题,母管自身的变形较大,悬挂或托举安装的内部钢梁也造成了应力集中的问题,因此在吸收塔设计和安装过程中,需要注意喷淋系统的荷载分配问题,从而提高了设计要求和安装难度。The spray system of the absorption tower is an important part of the wet desulfurization system. The existing common spray structure of the desulfurization absorption tower is a single-side spray main pipe structure. The circulating slurry enters the spray main pipe through the slurry pipe outside the tower, and then The various branch pipes separated from the spray main pipe distribute the absorption slurry to each nozzle step by step, and finally form a netted spray layer. This type of spray structure adopts a single-side inlet pipe, and the spray slurry has a long pipeline during the transportation process, and the diameter of the pipe varies greatly, and there is a large loss along the process, resulting in uneven flow of the nozzle and affecting the spray. The uniform distribution of layers reduces the spray absorption efficiency, and ultimately affects the desulfurization and waste removal effect of the entire system. When the single-side spraying main pipe spray system is running, because the distribution of the slurry in the pipe is uneven, the load of the spray system is also uneven, and the deformation of the main pipe itself is relatively large. Hanging or lifting installation The internal steel beams also cause the problem of stress concentration. Therefore, during the design and installation of the absorption tower, it is necessary to pay attention to the load distribution of the sprinkler system, which increases the design requirements and installation difficulty.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中的不足,提供一种均匀喷淋效果,提高浆液吸收效率,均衡管道荷载分布,在有限的空间内提高浆液喷淋量,最终达到提高脱硫效率目的的烟气脱硫吸收塔交互式喷淋系统。The purpose of this utility model is to overcome the deficiencies in the prior art, provide a uniform spray effect, improve the slurry absorption efficiency, balance the pipeline load distribution, increase the slurry spray volume in a limited space, and finally achieve the purpose of improving the desulfurization efficiency. Flue gas desulfurization absorption tower interactive spray system.
这种烟气脱硫吸收塔交互式喷淋系统,系统平行分层设置在吸收塔本体内,每层包括多根喷淋母管、喷嘴、支撑钢梁和支座组成;喷淋母管为依次对向平行排布,喷淋母管的直径尺寸由近端到远端阶梯形逐节缩小,管道内流速均匀,每个喷嘴流量相同;喷淋母管穿过焊接在吸收塔本体上的套管接口与外部循环浆液管法兰连接,并伸入吸收塔本体,小端安放在支座上,中间通过抱箍固定在支撑钢梁上;每层的外部循环浆液管均与相垂直的主管相连。This kind of flue gas desulfurization absorption tower interactive spray system, the system is arranged in parallel layers in the absorption tower body, each layer consists of a plurality of spray main pipes, nozzles, supporting steel beams and supports; the spray main pipes are sequentially Arranged in parallel to each other, the diameter of the spray main pipe decreases step by step from the near end to the far end, the flow velocity in the pipe is uniform, and the flow rate of each nozzle is the same; the spray main pipe passes through the sleeve welded on the absorption tower body The pipe interface is flange-connected with the external circulating slurry pipe, and extends into the absorption tower body. The small end is placed on the support, and the middle is fixed on the supporting steel beam by a hoop; the external circulating slurry pipe of each layer is connected to the main pipe perpendicular to the connected.
作为优选:喷淋母管采用FRP材料,喷嘴采用碳化硅材料。As a preference: the spray main pipe is made of FRP material, and the nozzle is made of silicon carbide material.
作为优选:喷嘴与喷淋母管的连接采用FRP缠绕连接。As a preference: the connection between the nozzle and the spray main pipe is connected by FRP winding.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.在一层内部支撑钢梁中,采用母管双侧进入,达到原有两层喷淋的流量,进一步提高脱硫系统的液气比;1. In the inner support steel beam of the first floor, the double-sided entry of the main pipe is adopted to achieve the flow rate of the original two-layer spray, and further improve the liquid-gas ratio of the desulfurization system;
2.交互式喷淋母管较传统单侧进喷淋母管简单,布置相对方便,制作加工也相应简化,安装工时亦被缩短。2. Compared with the traditional single-side spraying main pipe, the interactive spray main pipe is simpler, the layout is relatively convenient, the manufacturing and processing are correspondingly simplified, and the installation man-hour is also shortened.
3.节约喷淋母管布置空间,降低吸收塔高度,降低循环浆液泵扬程,降低脱硫电耗;3. Save the layout space of the spray main pipe, reduce the height of the absorption tower, reduce the head of the circulating slurry pump, and reduce the power consumption of desulfurization;
4.对于脱硫增效改造工程,可充分利用原有内部支撑结构,不增加吸收塔高度,降低改造工作量,缩短改造工期。4. For the desulfurization efficiency improvement project, the original internal support structure can be fully utilized without increasing the height of the absorption tower, reducing the transformation workload and shortening the transformation period.
附图说明Description of drawings
图1为本实用新型单层平面布置结构示意图;Fig. 1 is a schematic diagram of a single-layer plane layout structure of the present utility model;
图2为单侧管道单层平面布置图;Figure 2 is a single-layer plan layout of a single-side pipeline;
附图标记说明:吸收塔本体1,套管接口2,喷淋母管3,喷嘴4,外部循环浆液管5,支座6、支撑钢梁7、主管8。Explanation of reference numerals: absorption tower body 1 , casing joint 2 , spray main pipe 3 , nozzle 4 , external circulation slurry pipe 5 , support 6 , supporting steel beam 7 , and main pipe 8 .
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步描述。下述实施例的说明只是用于帮助理解本实用新型。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。Below in conjunction with embodiment the utility model is described further. The description of the following embodiments is only used to help understand the utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
本实用新型脱硫吸收塔循环交互式喷淋系统,可分层设置在吸收塔1内,喷淋浆液为石灰石浆液,通过循环浆液泵从吸收塔底部浆液区通过外部循环浆液管5输送到喷淋母管进行喷淋,不断循环。每层喷淋层主要由多根喷淋母管、喷嘴、支撑钢梁、支座组成。喷嘴4与内部喷淋母管3的连接采用缠绕链接,母管尺寸阶梯形逐节缩小,保证每个喷嘴流量相同。喷淋母管3穿过焊接在吸收塔1上的套管接口2与外部循环浆液管5法兰连接,并伸入吸收塔,小端安放在支座6上,中间通过抱箍固定在支撑钢梁7上。每层的外部循环浆液管5均与相垂直的主管8相连。The utility model desulfurization absorption tower circulating interactive spraying system can be arranged in layers in the absorption tower 1, the spraying slurry is limestone slurry, which is transported from the slurry area at the bottom of the absorption tower through the external circulating slurry pipe 5 to the spraying system through the circulating slurry pump. The mother pipe sprays and circulates continuously. Each spray layer is mainly composed of multiple spray main pipes, nozzles, supporting steel beams and supports. The connection between the nozzle 4 and the internal spray main pipe 3 adopts a winding link, and the size of the main pipe is reduced step by step to ensure that the flow rate of each nozzle is the same. The spray main pipe 3 passes through the casing interface 2 welded on the absorption tower 1 and is flanged to the external circulation slurry pipe 5, and extends into the absorption tower. The small end is placed on the support 6, and the middle is fixed on the support by a hoop. On the steel beam 7. The external circulation slurry pipe 5 of each layer is connected with the vertical main pipe 8 .
喷淋母管3和喷嘴4可采用不同材质材料,经过喷淋覆盖率设计程序计算,满足中心和周边喷嘴的不同覆盖率要求,避免冲刷塔壁1,优化喷嘴排布;The main spray pipe 3 and the nozzle 4 can be made of different materials, and after the calculation of the spray coverage design program, it can meet the different coverage requirements of the central and peripheral nozzles, avoid scouring the tower wall 1, and optimize the arrangement of the nozzles;
喷淋母管3通过焊接在吸收塔本体上的管接口伸入吸收塔内部,另一端安置在支座上6,中间通过抱箍与支撑钢梁固定;The spray main pipe 3 extends into the absorption tower through the pipe joint welded on the absorption tower body, and the other end is placed on the support 6, and the middle is fixed by a hoop and a supporting steel beam;
内部喷淋母管3的直径尺寸由近端到远端阶梯形逐节缩小,保证管道内流速均匀。双侧进的布局,使得各个喷淋母管3荷载较为均匀,运行时自身形变较小,方便喷淋系统的设计和安装。喷淋母管与喷嘴之间采用FRP缠绕链接。The diameter of the internal spraying main pipe 3 is reduced step by step from the near end to the far end, so as to ensure uniform flow velocity in the pipe. The layout of the double-side inlet makes the load of each spray main pipe 3 relatively uniform, and the deformation of itself is small during operation, which is convenient for the design and installation of the spray system. The FRP winding link is used between the spray main pipe and the nozzle.
本交互喷淋系统可以多层布置,单层喷淋量即可达到原有两层的喷淋量。石灰石浆液通过喷嘴4形成雾状液滴,与自下而上的烟气进行充分混合,达到高效脱除烟气中SO2的目的。The interactive sprinkler system can be arranged in multiple layers, and the spray volume of a single layer can reach the spray volume of the original two layers. The limestone slurry passes through the nozzle 4 to form mist droplets, which are fully mixed with the bottom-up flue gas to achieve the purpose of efficiently removing SO 2 in the flue gas.
如图1所示,外部循环浆液管5和内部喷淋母管3相连,吸收塔底部浆池中的浆液通过管道输送到喷淋系统中,再由喷淋系统中的喷嘴4均匀喷洒到吸收塔内部截面上。As shown in Figure 1, the external circulating slurry pipe 5 is connected to the internal spraying main pipe 3, and the slurry in the slurry tank at the bottom of the absorption tower is transported to the spraying system through the pipeline, and then evenly sprayed to the absorption by the nozzle 4 in the spraying system. The section inside the tower.
如图2所示,吸收塔内部的支撑钢梁7,通过合金抱箍将喷淋母管3系统固定稳定;同时套管接口2和支座6将喷淋系统的部分荷载分散于吸收塔本体1的塔壁上。As shown in Figure 2, the supporting steel beam 7 inside the absorption tower fixes the spray main pipe 3 system stably through the alloy hoop; at the same time, the casing interface 2 and the support 6 disperse part of the load of the spray system on the absorption tower body 1 on the tower wall.
作为一种实施例:每层喷淋系统单侧有7根喷淋母管3,一层双侧共有14根喷淋母管3,喷淋母管3两侧直接分出喷嘴4。每一层的喷淋母管3的通过抱箍固定在内部支撑钢梁7上,支撑钢梁7水平固定在吸收塔内。改造前脱硫效率93%~94.5%,改造后脱硫效率98%。As an example: there are 7 spray main pipes 3 on one side of each spray system, and there are 14 spray main pipes 3 on both sides of a layer, and the spray nozzles 4 are directly separated from both sides of the spray main pipe 3 . The spray main pipe 3 of each layer is fixed on the internal supporting steel beam 7 by hoops, and the supporting steel beam 7 is horizontally fixed in the absorption tower. The desulfurization efficiency before transformation is 93%-94.5%, and the desulfurization efficiency after transformation is 98%.
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Address after: Hangzhou City, Zhejiang province 310012 Huaxing Road No. 99 (Hangzhou Neusoft business building) Patentee after: ZHEJIANG TIANDI ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: 310003 Hangzhou City, Fung Fung Road, No. Guoxin real estate building, building 9, building 108 Patentee before: ZHEJIANG TIANDI ENVIRONMENTAL PROTECTION ENGINEERING Co.,Ltd. |
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Address after: Hangzhou City, Zhejiang province 310012 Huaxing Road No. 99 (Hangzhou Neusoft business building) Patentee after: Zhejiang Tiandi Environmental Protection Technology Co.,Ltd. Address before: Hangzhou City, Zhejiang province 310012 Huaxing Road No. 99 (Hangzhou Neusoft business building) Patentee before: ZHEJIANG TIANDI ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
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CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: 310012 99 Huaxing Road, Xihu District, Hangzhou, Zhejiang (Hangzhou Neusoft business building) Patentee after: Zhejiang Zheneng Technology Environmental Protection Group Co.,Ltd. Country or region after: China Address before: No.99, Huaxing Road, Hangzhou City, Zhejiang Province (Hangzhou Neusoft venture building) Patentee before: Zhejiang Tiandi Environmental Protection Technology Co.,Ltd. Country or region before: China |