CN204666756U - Sine and cosine encoder broken wire detection system - Google Patents

Sine and cosine encoder broken wire detection system Download PDF

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CN204666756U
CN204666756U CN201520140922.2U CN201520140922U CN204666756U CN 204666756 U CN204666756 U CN 204666756U CN 201520140922 U CN201520140922 U CN 201520140922U CN 204666756 U CN204666756 U CN 204666756U
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resistance
sine
signal
phase signals
cosine encoder
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郑伟
黄联武
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Shenzhen Hpmont Technology Co Ltd
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Shenzhen Hpmont Technology Co Ltd
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Abstract

Sine and cosine encoder broken wire detection system by after carrying out dividing potential drop to the voltage signal of sine and cosine code device signal output terminal, then compares with the comparative voltage of comparison module.If the voltage signal after dividing potential drop is greater than comparative voltage, then comparison module exports high level, then judge that sine and cosine encoder is normal; Voltage signal after dividing potential drop is less than comparative voltage, then comparison module output low level, then judge that sine and cosine encoder breaks.Thus, only need to judge the voltage signal of sine and cosine encoder signal output part after dividing potential drop with the size of comparative voltage, just can judge whether sine and cosine encoder signal output part breaks.Therefore whether above-mentioned sine and cosine encoder broken wire detection system detection sine and cosine encoder signal output part breaks fast easy, without the need to the signal processing of complexity.

Description

Sine and cosine encoder broken wire detection system
Technical field
The utility model relates to sine and cosine encoder detection technique, particularly relates to a kind of simple and quick sine and cosine encoder broken wire detection system.
Background technology
Sine and cosine encoder is widely used at industry-by-industry because of its good characteristic.Sine and cosine encoder provides A phase, B phase, C phase, D phase, Z phase, and (wherein every phase is all made up of two paths of signals, i.e. A+, A-, B+, B-, C+, C-, D+, D-) etc. signal, its signal exports as difference form, peak value is the sine wave signal of 1V, wherein C phase, D phase scrambler rotate the sinusoidal signal that encloses a generation cycle, both phase 90 °.General C phase, D phase are used for determining the magnetic pole angle of permagnetic synchronous motor, and the decoupling zero vector controlled that permagnetic synchronous motor magnetic pole angle is generally used for permagnetic synchronous motor, if broken string appears in scrambler C+, C-, D+, D-signal, bad impact can be brought on permagnetic synchronous motor.Existing burn out detection is then that the signal transacting of C phase, D phase is become pulse signal, then judges whether scrambler breaks by digital signal processor, but when adopting digital signal processor, corresponding circuit is complicated and software algorithm is complicated.
Utility model content
Based on this, be necessary to provide a kind of simple and quick sine and cosine encoder broken wire detection system.
A kind of sine and cosine encoder broken wire detection system, comprises division module, comparison module and processor;
Described division module is used for the voltage signal of sine and cosine encoder signal output part to carry out dividing potential drop, and the described voltage signal after dividing potential drop is exported to described comparison module, wherein, and the reference edge input comparative voltage of described comparison module;
Described comparison module is used for exporting corresponding level signal according to the described voltage signal after dividing potential drop with described comparative voltage;
The level signal that described processor is used for exporting according to described comparison module judges whether described sine and cosine encoder signal output part breaks, if the voltage signal after dividing potential drop is greater than described comparative voltage, then described comparison module exports high level, then judge that described sine and cosine encoder is normal; If the voltage signal after described dividing potential drop is less than described comparative voltage, then described comparison module output low level, then judge that described sine and cosine encoder breaks.
Wherein in an embodiment, described sine and cosine encoder signal output part comprises C phase signals output terminal and D phase signals output terminal.
Wherein in an embodiment, also comprise the phase signals detection module be connected with described processor, described phase signals detection module is for detecting C phase signals output terminal and the signal value in D phase signals output terminal one cycle; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are less than lower threshold A1, then judge described C phase signals output terminal or D phase signals output terminal broken string; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are greater than upper limit threshold B1, then judge described C phase signals output terminal or D phase signals output terminal broken string.
Wherein in an embodiment, described C phase signals output terminal comprises C+ signal output part, C-signal output part, and described D phase signals output terminal comprises D+ signal output part, D-signal output part.
Wherein in an embodiment, described division module comprises resistance R10, resistance R15, resistance R11, resistance 16, resistance R12, resistance R17, resistance R13 and resistance R18; Described comparison module comprises comparer U1, comparer U2, comparer U3, comparer U4;
Described resistance R10 and resistance R15 is used for carrying out dividing potential drop to the voltage signal of described C+ signal output part and exporting to comparer U1;
Described resistance R11 and resistance R16 is used for carrying out dividing potential drop to the voltage signal of described C-signal output part and exporting to comparer U2;
Described resistance R12 and resistance R17 is used for carrying out dividing potential drop to the voltage signal of described D+ signal output part and exporting to comparer U3;
Described resistance R13 and resistance R18 is used for carrying out dividing potential drop to the voltage signal of described D-signal output part and exporting to comparer U4.
Wherein in an embodiment, also comprise the comparative voltage module for exporting comparative voltage, comparison module described in the output termination of described comparative voltage module.
Wherein in an embodiment, described comparative voltage module comprises resistance R8 and resistance R9, described resistance R8 mono-termination input voltage, resistance R9 described in another termination, and described resistance R9 is away from one end ground connection of resistance R8; The points of common connection of described resistance R8 and described resistance R9 connects comparison module.
Wherein in an embodiment, also comprise resistance R7 and resistance R14, described resistance R7 mono-termination input voltage, other end connecting resistance R14, the points of common connection of described resistance R7 and described resistance R14 connects the output terminal of described comparison module; Described resistance R14 is away from the level signal of one end output comparison module of described resistance R7.
Above-mentioned sine and cosine encoder broken wire detection system by after carrying out dividing potential drop to the voltage signal of sine and cosine code device signal output terminal, then compares with the comparative voltage of comparison module.If the voltage signal after dividing potential drop is greater than comparative voltage, then comparison module exports high level, then judge that sine and cosine encoder is normal; Voltage signal after dividing potential drop is less than comparative voltage, then comparison module output low level, then judge that sine and cosine encoder breaks.Thus, only need to judge the voltage signal of sine and cosine encoder signal output part after dividing potential drop with the size of comparative voltage, just can judge whether sine and cosine encoder signal output part breaks.Therefore whether above-mentioned sine and cosine encoder broken wire detection system detection sine and cosine encoder signal output part breaks fast easy, without the need to the signal processing of complexity.
Accompanying drawing explanation
Fig. 1 is the module map of sine and cosine encoder broken wire detection system;
Fig. 2 is the schematic diagram of sine and cosine encoder broken wire detection system.
Embodiment
As shown in Figure 1, be the module map of sine and cosine encoder broken wire detection system.
A kind of sine and cosine encoder broken wire detection system, comprises division module 201, comparison module 202 and processor 203.
Described voltage signal after dividing potential drop for the voltage signal of sine and cosine encoder signal output part is carried out dividing potential drop, and is exported to described comparison module 202 by described division module 201, wherein, and the reference edge input comparative voltage of described comparison module 202.
Described comparison module 202 is for exporting corresponding level signal according to the described voltage signal after dividing potential drop with described comparative voltage.
For the level signal exported according to described comparison module 202, described processor 203 judges whether described sine and cosine encoder signal output part breaks, if the voltage signal after dividing potential drop is greater than described comparative voltage, then described comparison module 202 exports high level, then judge that described sine and cosine encoder is normal; If the voltage signal after described dividing potential drop is less than described comparative voltage, then described comparison module 202 output low level, then judge that described sine and cosine encoder breaks.
Concrete, sine and cosine encoder signal output part comprises C phase signals output terminal and D phase signals output terminal.Described C phase signals output terminal comprises C+ signal output part, C-signal output part, and described D phase signals output terminal comprises D+ signal output part, D-signal output part.For C-signal output part.The voltage signal of the C-signal output part of sine and cosine encoder outputs to comparer U1 after resistance R10 and resistance R15 dividing potential drop.
Concrete, after comparison module 202 receives the voltage signal after dividing potential drop, itself and comparative voltage are compared, and export low and high level signal according to comparative result correspondence.
Concrete, comparison module 202 comprises comparer U1, comparer U2, comparer U3, comparer U4, as long as namely there is a comparer output low level signal, then processor judges that sine and cosine encoder breaks.
Sine and cosine encoder signal output part comprises C phase signals output terminal and D phase signals output terminal.
Sine and cosine encoder broken wire detection system also comprises the phase signals detection module 204 be connected with described processor, and described phase signals detection module 204 is for detecting C phase signals output terminal and the signal value in D phase signals output terminal one cycle; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are less than lower threshold A1, then judge described C phase signals output terminal or D phase signals output terminal broken string; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are greater than upper limit threshold B1, then judge described C phase signals output terminal or D phase signals output terminal broken string.
Described C phase signals output terminal comprises C+ signal output part, C-signal output part, and described D phase signals output terminal comprises D+ signal output part, D-signal output part.
The reference edge of comparer U1, comparer U2, comparer U3, comparer U4 connects comparative voltage simultaneously.Wherein, the voltage signal after the dividing potential drop of the C-signal output part of the input termination sine and cosine encoder of comparer U1.Voltage signal after the dividing potential drop of the C+ signal output part of the input termination sine and cosine encoder of comparer U2.Voltage signal after the dividing potential drop of the D-signal output part of the input termination sine and cosine encoder of comparer U3.Voltage signal after the dividing potential drop of the D+ signal output part of the input termination sine and cosine encoder of comparer U4.
Division module 201 comprises resistance R10, resistance R15, resistance R11, resistance 16, resistance R12, resistance R17, resistance R13 and resistance R18; Described comparison module 202 comprises comparer U1, comparer U2, comparer U2, comparer U4.
Described resistance R10 and resistance R15 is used for carrying out dividing potential drop to the voltage signal of described C+ signal output part and exporting to comparer U1.
Described resistance R11 and resistance R16 is used for carrying out dividing potential drop to the voltage signal of described C-signal output part and exporting to comparer U2.
Described resistance R12 and resistance R17 is used for carrying out dividing potential drop to the voltage signal of described D+ signal output part and exporting to comparer U3.
Described resistance R13 and resistance R18 is used for carrying out dividing potential drop to the voltage signal of described D-signal output part and exporting to comparer U4.
Sine and cosine encoder broken wire detection system also comprises the comparative voltage module for exporting comparative voltage, comparison module 202 described in the output termination of described comparative voltage module.
Described comparative voltage module comprises resistance R8 and resistance R9, described resistance R8 mono-termination input voltage, resistance R9 described in another termination, and described resistance R9 is away from one end ground connection of resistance R8; The points of common connection of described resistance R8 and described resistance R9 connects comparison module 202.
Sine and cosine encoder broken wire detection system also comprises resistance R7 and resistance R14, described resistance R7 mono-termination input voltage, other end connecting resistance R14, and the points of common connection of described resistance R7 and described resistance R14 connects the output terminal of described comparison module; Described resistance R14 is away from the level signal of one end output comparison module 202 of described resistance R7.
Above-mentioned sine and cosine encoder broken wire detection system by directly to judge the voltage signal of sine and cosine encoder signal output part after dividing potential drop with the size of comparative voltage, just can judge whether sine and cosine encoder signal output part breaks.Make calculated amount few, detection speed is fast, and hardware cost is low.
Based on above-mentioned all embodiments, the principle of work of sine and cosine encoder broken wire detection system is as follows:
For C-signal output part, the voltage signal of sine and cosine encoder C-signal output part sends into comparer U1 after resistance R10 and resistance R15 dividing potential drop.When sine and cosine encoder wiring is normal, the voltage signal after C-signal output part dividing potential drop is greater than comparative voltage, comparer U1 output terminal high level.When sine and cosine encoder wiring is abnormal, as the wiring of sine and cosine encoder C-signal output part disconnect time, the voltage signal after C-signal output part dividing potential drop is less than comparative voltage, comparer U1 output terminal low level.Processor 203 judges sine and cosine encoder disconnection fault after receiving this low level.Incorporated by reference to Fig. 2,4 comparator circuits constitute or relation, as long as when the arbitrary signal wiring of C-signal output part, C+ signal output part, D-signal output part, D+ signal output part is abnormal, comparer output level state changes immediately, and by low level output to processor 203.
When determining C phase signals output terminal or D phase signals output terminal occurs broken string, need to determine further to be that broken string appears in which phase signals output terminal.Therefore, need C phase signals and D phase signals to sample, be specially C, D phase signals and normally circle its signal value variation range.If any one signal value detected is less than lower threshold A1, or is greater than upper limit threshold B1 and then illustrates that sampled data is abnormal.In order to the compatible hardware signal difference opposite sex, lower threshold A1 can reduce, and upper limit threshold B1 can increase.And when the signal value detected exceedes setting range, then can determine that breaking appears in C phase or the wiring of D phase signals.
After said system process, there are abnormal conditions in broken string situation and sine and cosine encoder C, D phase signals that can detect the wiring of sine and cosine encoder C, D phase signals fast, easily.
Above-mentioned sine and cosine encoder broken wire detection system by after carrying out dividing potential drop to the voltage signal of sine and cosine code device signal output terminal, then compares with the comparative voltage of comparison module 202.If the voltage signal after dividing potential drop is greater than comparative voltage, then comparison module 202 exports high level, then judge that sine and cosine encoder is normal; Voltage signal after dividing potential drop is less than comparative voltage, then comparison module 202 output low level, then judge that sine and cosine encoder breaks.Thus, only need to judge the voltage signal of sine and cosine encoder signal output part after dividing potential drop with the size of comparative voltage, just can judge whether sine and cosine encoder signal output part breaks.Therefore whether above-mentioned sine and cosine encoder broken wire detection system detection sine and cosine encoder signal output part breaks fast easy, without the need to the signal processing of complexity.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this instructions is recorded.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to utility model patent scope.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (8)

1. a sine and cosine encoder broken wire detection system, is characterized in that, comprises division module, comparison module and processor;
Described division module is used for the voltage signal of sine and cosine encoder signal output part to carry out dividing potential drop, and the described voltage signal after dividing potential drop is exported to described comparison module, wherein, and the reference edge input comparative voltage of described comparison module;
Described comparison module is used for exporting corresponding level signal according to the described voltage signal after dividing potential drop with described comparative voltage;
The level signal that described processor is used for exporting according to described comparison module judges whether described sine and cosine encoder signal output part breaks, if the voltage signal after dividing potential drop is greater than described comparative voltage, then described comparison module exports high level, then judge that described sine and cosine encoder is normal; If the voltage signal after described dividing potential drop is less than described comparative voltage, then described comparison module output low level, then judge that described sine and cosine encoder breaks.
2. sine and cosine encoder broken wire detection system according to claim 1, is characterized in that, described sine and cosine encoder signal output part comprises C phase signals output terminal and D phase signals output terminal.
3. sine and cosine encoder broken wire detection system according to claim 2, it is characterized in that, also comprise the phase signals detection module be connected with described processor, described phase signals detection module is for detecting C phase signals output terminal and the signal value in D phase signals output terminal one cycle; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are less than lower threshold A1, then judge described C phase signals output terminal or D phase signals output terminal broken string; If detect, in the cycle, C phase signals output terminal or the arbitrary signal value of D phase signals output terminal are greater than upper limit threshold B1, then judge described C phase signals output terminal or D phase signals output terminal broken string.
4. the sine and cosine encoder broken wire detection system according to Claims 2 or 3, is characterized in that, described C phase signals output terminal comprises C+ signal output part, C-signal output part, and described D phase signals output terminal comprises D+ signal output part, D-signal output part.
5. sine and cosine encoder broken wire detection system according to claim 4, is characterized in that, described division module comprises resistance R10, resistance R15, resistance R11, resistance 16, resistance R12, resistance R17, resistance R13 and resistance R18; Described comparison module comprises comparer U1, comparer U2, comparer U3, comparer U4;
Described resistance R10 and resistance R15 is used for carrying out dividing potential drop to the voltage signal of described C+ signal output part and exporting to comparer U1;
Described resistance R11 and resistance R16 is used for carrying out dividing potential drop to the voltage signal of described C-signal output part and exporting to comparer U2;
Described resistance R12 and resistance R17 is used for carrying out dividing potential drop to the voltage signal of described D+ signal output part and exporting to comparer U3;
Described resistance R13 and resistance R18 is used for carrying out dividing potential drop to the voltage signal of described D-signal output part and exporting to comparer U4.
6. sine and cosine encoder broken wire detection system according to claim 4, is characterized in that, also comprises the comparative voltage module for exporting comparative voltage, comparison module described in the output termination of described comparative voltage module.
7. sine and cosine encoder broken wire detection system according to claim 6, it is characterized in that, described comparative voltage module comprises resistance R8 and resistance R9, described resistance R8 mono-termination input voltage, resistance R9 described in another termination, described resistance R9 is away from one end ground connection of resistance R8; The points of common connection of described resistance R8 and described resistance R9 connects comparison module.
8. sine and cosine encoder broken wire detection system according to claim 4, it is characterized in that, also comprise resistance R7 and resistance R14, described resistance R7 mono-termination input voltage, other end connecting resistance R14, the points of common connection of described resistance R7 and described resistance R14 connects the output terminal of described comparison module; Described resistance R14 is away from the level signal of one end output comparison module of described resistance R7.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104749481A (en) * 2015-03-12 2015-07-01 深圳市海浦蒙特科技有限公司 Sine and cosine encoder offline detection method and system
CN106248125A (en) * 2016-08-30 2016-12-21 浙江西子富沃德电机有限公司 A kind of sine and cosine photoelectric encoder of band signal quality self-assessment brake
CN107306136A (en) * 2016-04-25 2017-10-31 Ls 产电株式会社 The disconnection detection equipment of sine wave signal
CN107561398A (en) * 2017-08-22 2018-01-09 北京合康亿盛技术有限公司 Sine and cosine encoder disconnection fault detection method and device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104749481A (en) * 2015-03-12 2015-07-01 深圳市海浦蒙特科技有限公司 Sine and cosine encoder offline detection method and system
CN107306136A (en) * 2016-04-25 2017-10-31 Ls 产电株式会社 The disconnection detection equipment of sine wave signal
CN106248125A (en) * 2016-08-30 2016-12-21 浙江西子富沃德电机有限公司 A kind of sine and cosine photoelectric encoder of band signal quality self-assessment brake
CN106248125B (en) * 2016-08-30 2019-02-05 浙江西子富沃德电机有限公司 A kind of sine and cosine photoelectric encoder of band signal quality self-assessment brake
CN107561398A (en) * 2017-08-22 2018-01-09 北京合康亿盛技术有限公司 Sine and cosine encoder disconnection fault detection method and device
CN107561398B (en) * 2017-08-22 2019-08-09 北京合康新能科技股份有限公司 Sine and cosine encoder disconnection fault detection method and device

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