CN204663609U - Have closedly can rush sodium chamber rush sodium valve - Google Patents
Have closedly can rush sodium chamber rush sodium valve Download PDFInfo
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- CN204663609U CN204663609U CN201420812386.1U CN201420812386U CN204663609U CN 204663609 U CN204663609 U CN 204663609U CN 201420812386 U CN201420812386 U CN 201420812386U CN 204663609 U CN204663609 U CN 204663609U
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Abstract
Description
技术领域 technical field
本实用新型涉及发动机零部件领域,具体是一种具有可封闭式冲钠腔的冲钠气门。 The utility model relates to the field of engine parts, in particular to a sodium flushing valve with a closeable sodium flushing chamber.
背景技术 Background technique
以往的汽油发动机排气门是采用实心排气门,排气门头部采用耐高温的奥氏体材料,杆部采用马氏体材料,然后经焊接、表面处理等工艺加工而成。这种结构、工艺的排气门只能使用在排气温度不超过750℃的自然吸气汽油发动机上。在增压发动机中,由于使用了压缩进气技术(具体有涡轮增压、机械增压和双增压),使缸内的燃烧爆发压力比自然吸气时高,缸内的温度也比自然吸气时高,从而排气门的温度相应的升高。故排气门处的温度常常超过排气门材料的许用温度,从而降低排气门使用寿命,降低散热性能。为了解决这一问题,人们在排气门的气门杆部钻孔形成一空腔,金属钠的熔点为7.81℃,在合理的中空腔体积的前提下,当气门工作时,温度升高很快,金属钠在高温时由固态变为液态,在中空腔里上下移动不断冲刷气门面和气门杆,把气门面端部的热负荷有效的传递到气门杆,然后通过缸盖的水道冷却排气门,提高了排气门的散热性,有效降低气门面的热负荷,另外,金属钠的比重较小,气门的整体质量变小,且气门的刚度变强,同等条件下,气门的变形量要小;然而现有中空充钠结构的排气门有一个问题:冲钠腔的加工较为困难,同时,如果冲钠冲的金属钠如果发生泄漏,难以进行补充。 In the past, the gasoline engine exhaust valve was made of solid exhaust valve, the head of the exhaust valve was made of high temperature resistant austenite material, the rod was made of martensite material, and then processed by welding, surface treatment and other processes. Exhaust valves of this structure and process can only be used on naturally aspirated gasoline engines whose exhaust temperature does not exceed 750°C. In a supercharged engine, due to the use of compressed air intake technology (specifically turbocharging, supercharging and dual supercharging), the combustion explosion pressure in the cylinder is higher than that of natural suction, and the temperature in the cylinder is also higher than that of natural gas. When the intake is high, the temperature of the exhaust valve rises accordingly. Therefore, the temperature at the exhaust valve often exceeds the allowable temperature of the material of the exhaust valve, thereby reducing the service life of the exhaust valve and reducing the heat dissipation performance. In order to solve this problem, people drill a hole in the valve stem of the exhaust valve to form a cavity. The melting point of metal sodium is 7.81°C. Under the premise of a reasonable hollow cavity volume, when the valve is working, the temperature rises rapidly. Metal sodium changes from solid to liquid at high temperature, and moves up and down in the hollow cavity to continuously scour the valve face and valve stem, effectively transfer the heat load at the end of the valve face to the valve stem, and then cool the exhaust valve through the water passage in the cylinder head , which improves the heat dissipation of the exhaust valve and effectively reduces the heat load on the valve surface. In addition, the specific gravity of metal sodium is small, the overall mass of the valve becomes smaller, and the stiffness of the valve becomes stronger. Under the same conditions, the deformation of the valve is less Small; however, there is a problem with the exhaust valve of the existing hollow sodium-filled structure: the processing of the sodium flushing cavity is relatively difficult, and at the same time, if the metal sodium of the sodium flushing leaks, it is difficult to replenish.
因此,为解决以上问题,需要一种能够方便的加工出气门中的冲钠腔,同时,当金属钠发生泄漏又能方便补充的具有可封闭式冲钠腔的冲钠气门。 Therefore, in order to solve the above problems, a sodium flushing valve with a closeable sodium flushing cavity that can be conveniently processed and easily replenished can be conveniently supplemented when sodium metal leaks.
实用新型内容 Utility model content
有鉴于此,本实用新型的目的是克服现有技术中的缺陷,提供一种能够方 便的加工出气门中的冲钠腔,同时,当金属钠发生泄漏又能方便补充的具有可封闭式冲钠腔的冲钠气门。 In view of this, the purpose of this utility model is to overcome the defects in the prior art, to provide a kind of sodium flushing chamber that can be easily processed out of the valve, and at the same time, when the metal sodium leaks, it can be conveniently replenished and has a sealable cavity. The flushing sodium valve of the flushing sodium chamber.
本实用新型的具有可封闭式冲钠腔的冲钠气门,包括气门头和气门杆,所述气门杆内部沿其轴向设有圆柱形杆部冲钠腔且该杆部冲钠腔上端延伸至气门杆外端部并与气门杆外连通且气门杆外端通过螺纹固定连接有气门螺塞,所述杆部冲钠腔通过该气门螺塞密封; The sodium flushing valve with a closeable sodium flushing cavity of the utility model includes a valve head and a valve stem. The interior of the valve stem is provided with a cylindrical rod portion flushing cavity along its axial direction, and the upper end of the stem portion flushing sodium cavity extends To the outer end of the valve stem and communicate with the outside of the valve stem, and the outer end of the valve stem is fixedly connected with a valve plug through threads, and the flushing cavity of the rod part is sealed by the valve plug;
进一步,所述气门头内设有与杆部冲钠腔同轴连通的头部冲钠腔且该头部冲钠腔为锥形腔体且所述头部冲钠腔内径由上往下逐渐增大,所述杆部冲钠腔与头部冲钠腔内填充有钠; Further, the valve head is provided with a head flushing chamber coaxially connected with the rod portion flushing chamber, and the head flushing chamber is a tapered cavity, and the inner diameter of the head flushing chamber gradually increases from top to bottom. Increased, the sodium flushing cavity of the rod and the sodium flushing cavity of the head are filled with sodium;
进一步,所述气门杆表面设有镀铬层;所述气门头沿其周向设有环槽;所述环槽内覆盖有堆焊层且堆焊层表面为圆锥面; Further, the surface of the valve stem is provided with a chrome-plated layer; the valve head is provided with a ring groove along its circumference; the ring groove is covered with a surfacing layer and the surface of the surfacing layer is a conical surface;
进一步,所述环槽与堆焊层的接触面为圆弧面; Further, the contact surface between the ring groove and the surfacing layer is an arc surface;
进一步,所述气门杆包括沿轴向与气门头固定连接的杆身Ⅰ和与杆身Ⅰ同轴连接的杆身Ⅱ,杆身Ⅰ为从下到上半径逐渐减小的回转体,杆身Ⅱ为半径小于杆身Ⅰ最小半径的圆柱体; Further, the valve stem includes a shaft I fixedly connected to the valve head in the axial direction and a shaft II coaxially connected to the shaft I, the shaft I is a rotary body whose radius gradually decreases from bottom to top, and the shaft Ⅱ is a cylinder whose radius is smaller than the minimum radius of shaft Ⅰ;
进一步,所述气门头底面设有与气门头同轴的圆槽; Further, the bottom surface of the valve head is provided with a circular groove coaxial with the valve head;
进一步,与该具有可封闭式冲钠腔的冲钠气门配合的气门导管的长度为S1,该具有可封闭式冲钠腔的冲钠气门相对于气门导管运动的行程为S2,所述气门杆表面镀铬层的轴向长度为S1+S2; Further, the length of the valve guide that cooperates with the sodium flushing valve with a closable sodium flushing cavity is S 1 , and the stroke of the sodium flushing valve with a closable sodium flushing cavity relative to the valve guide is S 2 , the said The axial length of the chrome-plated layer on the surface of the valve stem is S 1 +S 2 ;
进一步,所述气门螺塞沿周向设有锁夹槽且锁夹槽直径小于气门锁夹内径。 Further, the valve plug is provided with a lock clip groove along the circumference, and the diameter of the lock clip groove is smaller than the inner diameter of the valve lock clip.
本实用新型的有益效果是:本实用新型的具有可封闭式冲钠腔的冲钠气门,气门中的冲钠腔通过气门螺栓进行密封,同时气门螺栓可以方便的进行拆卸,这种结构的杆部冲钠腔更容易加工,另一方面也易于填充金属钠,同时当金属钠发生泄漏时也能方便的补充金属钠。 The beneficial effects of the utility model are: the utility model has a sodium flushing valve with a closeable sodium flushing chamber, the sodium flushing chamber in the valve is sealed by the valve bolt, and the valve bolt can be easily disassembled, the rod of this structure The inner flushing sodium cavity is easier to process, and on the other hand, it is also easy to fill with metallic sodium, and it is also convenient to replenish metallic sodium when the metallic sodium leaks.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为图1中A处的局部放大图。 FIG. 2 is a partial enlarged view of A in FIG. 1 .
具体实施方式 Detailed ways
图1为本实用新型的结构示意图,图2为图1中A处的局部放大图,如图所示,本实施例中的具有可封闭式冲钠腔的冲钠气门,包括气门头3和气门杆,所述气门杆内部沿其轴向设有圆柱形杆部冲钠腔且该杆部冲钠腔上端延伸至气门杆外端部并与气门杆外连通且气门杆外端通过螺纹固定连接有气门螺塞,所述杆部冲钠腔通过该气门螺塞密封,气门中的冲钠腔通过气门螺栓进行密封,同时气门螺栓可以方便的进行拆卸,这种结构的杆部冲钠腔更容易加工,另一方面也易于填充金属钠,同时当金属钠发生泄漏时也能方便的补充金属钠。 Fig. 1 is a structural schematic diagram of the present utility model, and Fig. 2 is a partially enlarged view of A in Fig. 1, as shown in the figure, the sodium flushing valve with a closeable sodium flushing chamber in this embodiment includes a valve head 3 and A valve stem, the interior of the valve stem is provided with a cylindrical stem flushing chamber along its axial direction, and the upper end of the stem flushing chamber extends to the outer end of the valve stem and communicates with the outside of the valve stem, and the outer end of the valve stem is fixed by threads It is connected with a valve screw plug, and the sodium flushing chamber of the rod part is sealed by the valve screw plug, and the sodium flushing chamber in the valve is sealed by the valve bolt, and the valve bolt can be easily disassembled. The rod flushing chamber of this structure It is easier to process, and on the other hand, it is also easy to fill metal sodium, and it is also convenient to replenish metal sodium when metal sodium leaks.
本实施例中,所述气门头3内设有与杆部冲钠腔同轴连通的头部冲钠腔且该头部冲钠腔为锥形腔体且所述头部冲钠腔内径由上往下逐渐增大,所述杆部冲钠腔与头部冲钠腔内填充有钠,相比现有只有杆部冲钠腔的气门而言,本实用新型这种结构形式的冲钠腔与气门头3的热交换面积较大,能够增强空腔内的金属钠与气门头3的热量交换速率;另一方面,头部冲钠腔够缩小气门头3端面中心与空腔的距离,以此改善气门头3端面中心区域的散热,使气门整体散热均匀。另一方面,由于设置冲钠腔后,气门杆的结构强度将会降低,而气门杆表面的镀铬层能弥补气门杆的机械强度,同时提高其耐热性。 In this embodiment, the valve head 3 is provided with a head flushing chamber coaxially connected with the rod portion flushing chamber, and the head flushing chamber is a tapered cavity, and the inner diameter of the head flushing chamber is determined by It gradually increases from top to bottom, and the sodium flushing cavity of the rod part and the sodium flushing cavity of the head are filled with sodium. The heat exchange area between the cavity and the valve head 3 is large, which can enhance the heat exchange rate between the metal sodium in the cavity and the valve head 3; on the other hand, the sodium cavity at the head can reduce the distance between the center of the end face of the valve head 3 and the cavity , so as to improve the heat dissipation in the central area of the end face of the valve head 3, so that the overall heat dissipation of the valve is uniform. On the other hand, since the structural strength of the valve stem will be reduced after the sodium flushing cavity is installed, the chrome-plated layer on the surface of the valve stem can make up for the mechanical strength of the valve stem and improve its heat resistance at the same time.
本实施例中,所述气门杆表面设有镀铬层6;所述气门头3沿其周向设有环槽;所述环槽内覆盖有堆焊层2且堆焊层表面为圆锥面,由于设置冲钠腔后,气门杆的结构强度将会降低,而气门杆表面的镀铬层能弥补气门杆的机械强度,同时提高其耐热性;另外,气门头3周向设置的堆焊层2,该堆焊层2与气门座圈相配合,能有效改善气门头3的磨损。 In this embodiment, the surface of the valve stem is provided with a chrome-plated layer 6; the valve head 3 is provided with a ring groove along its circumference; the ring groove is covered with a surfacing layer 2 and the surface of the surfacing layer is a cone surface. After the sodium cavity is flushed, the structural strength of the valve stem will be reduced, and the chrome-plated layer on the surface of the valve stem can compensate for the mechanical strength of the valve stem and improve its heat resistance; in addition, the surfacing layer 2 provided around the valve head 3, The surfacing layer 2 cooperates with the valve seat ring, which can effectively improve the wear of the valve head 3 .
本实施例中,所述环槽8与堆焊层2的接触面为圆弧面,该圆弧面能增加堆焊层2与气门头3的接触面积,保证堆焊层2与气门头3牢固连接。 In this embodiment, the contact surface between the ring groove 8 and the overlay layer 2 is an arc surface, which can increase the contact area between the overlay layer 2 and the valve head 3, and ensure that the overlay layer 2 and the valve head 3 Connect firmly.
本实施例中,所述气门杆包括沿轴向与气门头3固定连接的杆身Ⅰ4和与杆身Ⅰ4同轴连接的杆身Ⅱ5,杆身Ⅰ4为从下到上半径逐渐减小的回转体,杆身Ⅱ5为半径小于杆身Ⅰ4最小半径的圆柱体,本文所述的“下端”指的是朝向 气门头3一端,相反端为“上端”,杆身Ⅰ4为气门头3与杆身Ⅱ5之间的过渡段,这种平滑过渡能能够避免气门杆出现应力集中,同时由于杆身Ⅰ4在工作中,其温度从下至上逐渐减小,采用这种结构的杆身Ⅰ4能够使其散热均匀。 In this embodiment, the valve stem includes a shaft I4 fixedly connected to the valve head 3 in the axial direction and a shaft II5 coaxially connected to the shaft I4, and the shaft I4 is a rotation whose radius gradually decreases from bottom to top. The shaft II5 is a cylinder with a radius smaller than the minimum radius of the shaft I4. The "lower end" mentioned in this article refers to the end facing the valve head 3, and the opposite end is the "upper end". The shaft I4 refers to the valve head 3 and the shaft. The transition section between Ⅱ5, this smooth transition can avoid the stress concentration of the valve stem, and at the same time, because the shaft I4 is working, its temperature gradually decreases from bottom to top, and the shaft I4 with this structure can make it dissipate heat uniform.
本实施例中,所述气门头3底面设有与气门头3同轴的圆槽1,此圆槽1作为发动机燃烧室的一部分,通过调整圆槽1的尺寸大小能够在一定范围调整发动机的压缩比。 In this embodiment, the bottom surface of the valve head 3 is provided with a circular groove 1 coaxial with the valve head 3. This circular groove 1 is used as a part of the combustion chamber of the engine. By adjusting the size of the circular groove 1, the engine can be adjusted within a certain range. compression ratio.
本实施例中,与该具有可封闭式冲钠腔的冲钠气门配合的气门导管的长度为S1,该具有可封闭式冲钠腔的冲钠气门相对于气门导管运动的行程为S2,所述气门杆表面镀铬层的轴向长度为S1+S2,如图1所示,点划线框区域为镀铬层6,镀铬层6用于与气门导管滑动配合,以减小磨损,为提高镀铬层6的利用率,节约成本,本实施例采用的镀铬层6的轴向长度为气门导管的长度与气门行程之和,保证气门杆在往复运动的过程中与气门导管的接触面均覆盖有镀铬层6,从而增强其耐磨性。 In this embodiment, the length of the valve guide that cooperates with the sodium flushing valve with a closable sodium flushing chamber is S 1 , and the stroke of the sodium flushing valve with a closeable sodium flushing chamber moving relative to the valve guide is S 2 , the axial length of the chrome-plated layer on the surface of the valve stem is S 1 +S 2 , as shown in Figure 1, the dot-dash line frame area is the chrome-plated layer 6, and the chrome-plated layer 6 is used for sliding fit with the valve guide to reduce wear , in order to improve the utilization rate of the chrome-plated layer 6 and save costs, the axial length of the chrome-plated layer 6 used in this embodiment is the sum of the length of the valve guide and the valve stroke, so as to ensure that the valve stem is in contact with the valve guide during reciprocating motion. The surfaces are all covered with chrome-plated layer 6, thereby enhancing its wear resistance.
本实施例中,所述气门螺塞沿周向设有锁夹槽7且锁夹槽7直径小于气门锁夹内径,保证气门杆与气门锁紧可靠连接。 In this embodiment, the valve plug is provided with a lock clip groove 7 along the circumference, and the diameter of the lock clip groove 7 is smaller than the inner diameter of the valve lock clip, so as to ensure a reliable connection between the valve stem and the valve.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420812386.1U CN204663609U (en) | 2014-12-19 | 2014-12-19 | Have closedly can rush sodium chamber rush sodium valve |
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| CN201420812386.1U CN204663609U (en) | 2014-12-19 | 2014-12-19 | Have closedly can rush sodium chamber rush sodium valve |
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| CN204663609U true CN204663609U (en) | 2015-09-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105240077A (en) * | 2015-10-30 | 2016-01-13 | 重庆奇甫机械有限责任公司 | Air valve with screw cavity charged with sodium and with screw blade |
| CN105240075A (en) * | 2015-10-30 | 2016-01-13 | 重庆奇甫机械有限责任公司 | Air valve with circulation spiral sodium-filled cavity |
-
2014
- 2014-12-19 CN CN201420812386.1U patent/CN204663609U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105240077A (en) * | 2015-10-30 | 2016-01-13 | 重庆奇甫机械有限责任公司 | Air valve with screw cavity charged with sodium and with screw blade |
| CN105240075A (en) * | 2015-10-30 | 2016-01-13 | 重庆奇甫机械有限责任公司 | Air valve with circulation spiral sodium-filled cavity |
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