CN204662183U - Fibre reinforced composites composite sleeper - Google Patents

Fibre reinforced composites composite sleeper Download PDF

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Publication number
CN204662183U
CN204662183U CN201520189397.3U CN201520189397U CN204662183U CN 204662183 U CN204662183 U CN 204662183U CN 201520189397 U CN201520189397 U CN 201520189397U CN 204662183 U CN204662183 U CN 204662183U
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China
Prior art keywords
sleeper
composite
composite sleeper
cavity
pillow plate
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CN201520189397.3U
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Inventor
柴雪松
冯毅杰
凌烈鹏
李旭伟
暴学志
李家林
潘振
薛峰
谢锦妹
李健超
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Railway Engineering Research Institute of CARS
China Railway Science and Technology Development Co
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Railway Engineering Research Institute of CARS
China Railway Science and Technology Development Co
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Abstract

The utility model provides fibre reinforced composites composite sleeper, and be that the fiber reinforced material by leaching being stained with resin combination is wound on mould, through extruding, curing molding, the demoulding obtains; Described composite sleeper comprises integrated upper pillow plate, lower pillow plate and at least two sleeper beams, and described sleeper beam connects upper pillow plate and lower pillow plate, forms the hollow sleeper with cavity.Utilize the one-body molded hollow sleeper obtaining having cavity of mould, quality is light, convenient in carrying.Sleeper beam makes the shear strength of bearing of sleeper increase, and improves the mechanical property of composite sleeper.Sleeper beam sets up boss, as support fastener anchor bolt fixed block, conveniently adds supporting fastener.As the spacing block set of supporting floor, supporting floor can be set up simultaneously, increase the ability that composite sleeper bears distortion.Filler is filled again in cavity.Enhance the non-deformability of composite sleeper, improve the overall performance of composite sleeper, meet railway service condition.

Description

Fibre reinforced composites composite sleeper
Technical field
The utility model relates to sleeper technical field, especially fibre reinforced composites composite sleeper.
Background technology
Along with the great development of economy and urban rail transit construction, the sleeper that current railway uses mainly contains concrete sleeper, sleeper and steel sleeper.But these three kinds of sleepers respectively have pluses and minuses; when relating to the traffic in dissimilar location; particularly relate to the Special zone such as urban track traffic, steel bridge open bridge floors, various changeover portion, historical building preservation district, precision instrument test block; require higher to track; namely high to the performance requirement of sleeper, just make the sleeper producing the advantages such as a kind of intensity is high, good springiness, good insulating, fastener simple installation, corrosion-resistant, the life-span is long very important.
Therefore, propose the composite sleeper of novel enhanced type composite material, mainly contain polyurethane fiber composite sleeper, Crossties of glass fiber reinforced plastics etc., in order to the performance requirement making composite sleeper reach sleeper, mostly be prepared as the sleeper of solid (as concrete sleeper), weight is large, difficult.And owing to being integrated, then increase when other strengthens structural member just very difficult, cause the performance of existing composite sleeper to be difficult to improve further.
Utility model content
The purpose of this utility model is to provide fibre reinforced composites composite sleeper, utilize mould, one-body moldedly obtain the hollow sleeper with cavity, quality is light, and adding of sleeper beam makes the shear strength of bearing of sleeper increase, improve the mechanical property of composite sleeper, more railway line can be applicable to.Solve existing composite sleeper weight large, difficult, and the technical problem that other strengthens structural member cannot be set up.
In order to achieve the above object, the utility model provides following technical scheme:
Fibre reinforced composites composite sleeper, be that the fiber reinforced material by leaching being stained with resin combination is wound on mould, through extruding, curing molding, the demoulding obtains; Wherein, described composite sleeper comprises integrated upper pillow plate, lower pillow plate and at least two sleeper beams, and described sleeper beam connects upper pillow plate and lower pillow plate, forms the hollow sleeper with cavity.
Further, also comprise boss, described boss be connected to described sleeper beam towards on the side of cavity.Described boss is used as support fastener anchor bolt fixed block.
Further, also comprise supporting floor, under described supporting floor is fastened on boss along composite sleeper longitudinal direction between edge and the turning of described cavity.Increase the ability that composite sleeper bears distortion.Described supporting floor adopts the sheet material of existing good-toughness.
Further, towards same described cavity, two relative sides of two adjacent sleeper beams connect highly different boss respectively.More convenient as support fastener anchor bolt fixed block.
Further, described support floor is fastened between the different boss of described height along composite sleeper longitudinal direction.
Further, also comprise filler, described filler is filled in the cavity of described composite sleeper.Play certain supporting role, strengthen the non-deformability of composite sleeper, improve the overall performance of composite sleeper.
Further, described filler can also be moisture protected dry drying prescription.Play the effect of dry composite sleeper simultaneously, ensure the drying of composite sleeper, ensure its mechanical property.
The fiber pultrusion integral forming process of fibre reinforced composites composite sleeper of the present utility model is specially, and is wound on mould by fiber reinforced material leaching being stained with resin combination, through extruding, curing molding, and the hollow sleeper that the demoulding obtains.And the boss that optimization is set up also can one-body moldedly by the design of mould obtain.
Fibre reinforced composites composite sleeper of the present utility model, utilizes the one-body molded hollow sleeper obtaining having cavity of mould, and quality is light, convenient in carrying.And adding of sleeper beam makes the shear strength of bearing of sleeper increase, and improves the mechanical property of composite sleeper, can be applicable to more railway line.Further, sleeper beam sets up boss, as support fastener anchor bolt fixed block, conveniently add supporting fastener.As the spacing block set of supporting floor, supporting floor can be set up simultaneously, increase the ability that composite sleeper bears distortion.Further, in cavity, fill filler play certain supporting role, strengthen the non-deformability of composite sleeper, improve the overall performance of composite sleeper.Transverse bending strength and the longitudinal shear intensity of fibre reinforced composites composite sleeper of the present utility model all improve, and meet railway service condition.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the cross section structure schematic diagram of composite sleeper of the present utility model;
Fig. 2 is the cross section structure schematic diagram of composite sleeper of the present utility model;
Fig. 3 is the cross section structure schematic diagram setting up the composite sleeper of supporting floor of the present utility model;
Fig. 4 is the cross section structure schematic diagram setting up the composite sleeper of supporting floor of the present utility model;
Fig. 5 is the cross section structure schematic diagram of the composite sleeper of filling filler of the present utility model.
Structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing of the present utility model, be clearly and completely described the technical solution of the utility model, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
According to shown in Fig. 1 to Fig. 5, fibre reinforced composites composite sleeper of the present utility model is described, be that the fiber reinforced material by leaching being stained with resin combination is wound on mould, through extruding, curing molding, the demoulding obtains; Comprise integrated upper pillow plate 1, lower pillow plate 2 and at least two sleeper beams 3, described sleeper beam 3 connects upper pillow plate 1 and lower pillow plate 2, forms the hollow sleeper with cavity.
The number of sleeper beam 3 is at least two, and when for two, sleeper beam 3 connects the corresponding both ends of upper pillow plate 1 and lower pillow plate 2, and forming overall housing is the square hollow sleeper with cavity.
When the number of sleeper beam 3 is greater than two, the wherein corresponding both ends of two sleeper beam 3 (being denoted as side sleeper beam 31) connection upper pillow plates 1 and lower pillow plate 2, forming overall housing is the square hollow sleeper with cavity; Remaining sleeper beam 3 (being denoted as middle sleeper beam 32) is distributed in the middle of two side sleeper beams 31, connects upper pillow plate 1 and lower pillow plate 2, composite sleeper is separated multiple cavity.
Particularly, synthesis tie as shown in Figure 1, comprises integrated upper pillow plate 1, lower pillow plate 2 and four sleeper beams 3; Described sleeper beam 3 connects upper pillow plate 1 and lower pillow plate 2, and junction 5 adopts rounding 6, forms the hollow sleeper with three cavitys.Wherein, in four sleeper beams 3, two of outside is side sleeper beam 31, and another two is middle sleeper beam 32; Upper pillow plate 1, lower pillow plate 2 and two side sleeper beams 31 form the sleeper frame of hollow sleeper.
In order to connect support fastener, on the side of cavity, connect boss 4, as support fastener anchor bolt fixed block at described sleeper beam.Particularly, as shown in the figure, at two side sleeper beam 31 inner surfaces, and two sides of two middle sleeper beams 32 connect projection 4.Further, at least 2 projections 4 can be connected on the same side of sleeper beam 3, connect support fastener neatly with more convenient.As shown in Figure 2, towards same described cavity, two relative sides of two adjacent sleeper beams connect two highly different boss respectively.More convenient as support fastener anchor bolt fixed block.
The ability of distortion is born further in order to increase fibre reinforced composites composite sleeper.Set up supporting floor 7, described supporting floor 7 is fastened between boss 4 times edges and the turning of described cavity along composite sleeper longitudinal direction, as shown in Figure 3.Or described supporting floor 7 is fastened between two boss 4 highly different on two relative sides along composite sleeper longitudinal direction, as shown in Figure 4.Add the performance of the anti-cross shear of composite sleeper.Described supporting floor adopts the sheet material of existing good-toughness.
The technical scheme more optimized is, fills filler 8, play certain supporting role in the cavity of described synthesis tie, strengthens the non-deformability of composite sleeper, improves the overall performance of composite sleeper.Described filler 8 can be high density polyurethane foam.Further, described filler 8 can also be moisture protected dry drying prescription, plays the effect of dry composite sleeper while playing a supporting role, and ensures the drying of composite sleeper, ensures its mechanical property.The cavity of whole composite sleeper can be filled by described filler 8.
For the composite sleeper having set up supporting floor 7, only can fill filler in the underlying space of supporting floor 7, while saving filler, play same supporting role, as shown in Figure 5.
The above; be only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; change can be expected easily or replace, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should described be as the criterion with the protection domain of claim.

Claims (6)

1. fibre reinforced composites composite sleeper, be that the fiber reinforced material by leaching being stained with resin combination is wound on mould, through extruding, curing molding, the demoulding obtains; It is characterized in that: described composite sleeper comprises integrated upper pillow plate, lower pillow plate and at least two sleeper beams, described sleeper beam connects upper pillow plate and lower pillow plate, forms the hollow sleeper with cavity.
2. fibre reinforced composites composite sleeper according to claim 1, is characterized in that: also comprise boss, described boss be connected to described sleeper beam towards on the side of cavity.
3. fibre reinforced composites composite sleeper according to claim 2, is characterized in that: towards same described cavity, two relative sides of two adjacent sleeper beams connect highly different boss respectively.
4. fibre reinforced composites composite sleeper according to claim 3, is characterized in that: also comprise supporting floor, under described supporting floor is fastened on boss along composite sleeper longitudinal direction between edge and the turning of described cavity; Or be fastened between two boss highly different on two relative sides along composite sleeper longitudinal direction.
5. according to the fibre reinforced composites composite sleeper one of Claims 1-4 Suo Shu, it is characterized in that: also comprise filler, described filler is filled in the cavity of described composite sleeper.
6. fibre reinforced composites composite sleeper according to claim 5, is characterized in that: described filler is moisture protected dry drying prescription.
CN201520189397.3U 2015-03-31 2015-03-31 Fibre reinforced composites composite sleeper Active CN204662183U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775334A (en) * 2015-03-31 2015-07-15 中国铁道科学研究院铁道建筑研究所 Fiber reinforced composite material composite sleeper
CN109795935A (en) * 2017-11-16 2019-05-24 江苏创曦复合材料科技有限公司 A kind of more lattice structural slabs of sandwich and preparation method thereof
CN114072556A (en) * 2019-05-24 2022-02-18 布拉斯科有限公司 Railway sleeper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775334A (en) * 2015-03-31 2015-07-15 中国铁道科学研究院铁道建筑研究所 Fiber reinforced composite material composite sleeper
CN104775334B (en) * 2015-03-31 2017-01-11 中国铁道科学研究院铁道建筑研究所 Fiber reinforced composite material composite sleeper
CN109795935A (en) * 2017-11-16 2019-05-24 江苏创曦复合材料科技有限公司 A kind of more lattice structural slabs of sandwich and preparation method thereof
CN114072556A (en) * 2019-05-24 2022-02-18 布拉斯科有限公司 Railway sleeper

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