CN204661532U - The supplementary unit of reinforced glass liquid convection current in a kind of glass melter - Google Patents
The supplementary unit of reinforced glass liquid convection current in a kind of glass melter Download PDFInfo
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- CN204661532U CN204661532U CN201520298346.4U CN201520298346U CN204661532U CN 204661532 U CN204661532 U CN 204661532U CN 201520298346 U CN201520298346 U CN 201520298346U CN 204661532 U CN204661532 U CN 204661532U
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Abstract
The utility model belongs to float glass technical field, proposes a kind of supplementary unit for the convection current of reinforced glass liquid.A kind of supplementary unit for the convection current of reinforced glass liquid proposed includes stirring mechanism, hoisting appliance and driving mechanism; Stirring mechanism includes buncher I (4), satellite gear (6) and rotating shaft (8); One end of rotating shaft is connected to the output terminal of buncher I (4) by satellite gear (6), the other end is positioned at the required glass metal stirred; In hoisting appliance, the output terminal of buncher II (12) is connected with the screw rod (5) of the worm gear of Worm gear feed screw elevator (13) by shaft coupling (2), driving gear shaft (11), 90 ° of diverters (14); Screw mandrel and the lifting gantry (3) of Worm gear feed screw elevator (13) connect firmly.Driving mechanism medium chain wheel shaft (21) is arranged on described driving gear shaft (11) below, and two ends connect pulley (18) respectively, and pulley is with to be arranged on ground guide rail (19) supporting.The utility model drives melt flow, strengthens circulation, decreases the energy of waste, reaches the object promoting frit clarification, homogenizing, improves the quality of float glass.
Description
Technical field
The utility model belongs to sheet glass production technical field, is specifically related to the supplementary unit of reinforced glass liquid convection current in a kind of glass melter.
Background technology
Glass melter is the important Thermal Equipment in Improving Glass Manufacturing Processes, the transient flow zone process of glass metal in kiln pond to the quality of glass smelting and energy consumption larger.As shown in Figure 7, there are four circulation in glass metal in melting furnaces
,
,
,
v; Circulation I: the glass metal melted refluxes to filling pocket from the material blanket of admixtion 1 at the bottom of pond, forms circulation under rising to admixtion blanket, transfers heat to the admixtion at dog-house place, makes the glass metal just melted fully mix; Circulation II: the glass metal melted flows to focus downwards from admixtion material blanket at the bottom of pond, and place rises to metal level at focus 36, is back to admixtion material blanket place, forms circulation; The glass metal containing a large amount of bubble melted is discharged at focus 36 place, part glass metal enters circulation III and carries out cooling homogenizing, absorbs small bubbles, part glass-melt return-flow, to admixtion material blanket place, by carry heat to admixtion, stops admixtion to affect refining quality to focus motion simultaneously; Circulation III: the glass metal of a large amount of bubble of the discharge that circulation II brings to be formed on surface through circulation III and shapingly flows to fining end, cooling end flowing, return under the stop of card neck water coolers 32 through card neck part and form circulation III, part enters cooling end and forms circulation IV, carry out absorption micro-bubble, homogenizing and cooling, part glass metal enters tin groove forming through runner, and a part of being converged with circulation III at the bottom of pond by pool wall stop is back to focus 36.
Front 3 circulation mainly due to the temperature of glass metal, density, viscosity is different and convection current that is that formed causes, each circulation state directly affects the fusing of glass metal, clarification, homogenizing quality, and the state of circulation is by the structure of melting furnaces and the impact of operating duty; At present in order to strengthen circulation II, circulation III, at the bottom of the pond, focus 36 place that circulation II, circulation III circulation have a common boundary, bubbler 35 being installed and improving glass quality; But in order to save energy, need at the bottom of pond, carry out insulation and glass metal upper and lower temperature difference is reduced; But when production ultra-clear glasses, because glass metal upper and lower temperature difference is smaller, the convection current of glass metal is more weak, strengthens bubbling and waste energy, can not bubbler be used.
Utility model content
In order to solve the convection problem of glass metal, the purpose of this utility model is the supplementary unit proposing reinforced glass liquid convection current in a kind of glass melter.
The utility model adopts following technical scheme for completing above-mentioned purpose:
A supplementary unit for reinforced glass liquid convection current in glass melter, described supplementary unit includes stirring mechanism for stirring the glass metal in glass melter, for driving the hoisting appliance of lifting gantry and for driving the driving mechanism of travelling car; Described stirring mechanism includes buncher I, satellite gear and rotating shaft; Described satellite gear includes satellite gear housing, sun wheel and planetary pinion; Described satellite gear housing is annular gear structure; Described sun wheel and sun wheel central shaft connect firmly; The two ends of described sun wheel central shaft respectively by bearings on satellite gear housing; Described planetary pinion is coordinated with planetary pinion central shaft by bearing, and engages with the ring gear of sun wheel, satellite gear housing respectively; Described sun wheel central shaft is connected to the output terminal of buncher I, form and drive sun wheel, sun wheel central axis by described buncher I, thus drive planetary pinion around the structure of planetary pinion central axis, and form described planetary pinion, structure that planetary pinion central shaft rotates around sun wheel; Described rotating shaft is the Z-type axle of outside 90-degree bent again after downward 90-degree bent; One end of described rotating shaft is connected with planetary pinion central shaft, and the other end is positioned at the required glass metal stirred; Described rotating shaft can be stirred the glass metal in glass melter around sun wheel rotation with described planetary pinion central shaft, the sense of rotation of rotating shaft is identical with the flow direction of glass metal in glass melter, and the speed of rotation of rotating shaft is greater than the velocity of flow of glass metal; Described hoisting appliance includes buncher II, driving gear shaft, Worm gear feed screw elevator, 90 ° of diverters, shaft coupling and the lifting gantrys in order to place stirring mechanism; Described Worm gear feed screw elevator is set to four and is separately positioned on the corner location bottom described lifting gantry; Described driving gear shaft has two, one end is connected with the output terminal of buncher II, the other end is by 90 ° of diverter connecting screw rods, described screw rod respectively with the worm gear of two Worm gear feed screw elevators, screw mandrel and the lifting gantry of described Worm gear feed screw elevator connect firmly, described buncher II drives the worm gear of Worm gear feed screw elevator to rotate, the screw mandrel of Worm gear feed screw elevator is moved up and down, lifting gantry and the stirring mechanism be arranged on lifting gantry is driven to move up and down, thus the degree of depth of adjustment rotating shaft in glass metal; Described hoisting appliance is arranged on travelling car, and can with travelling car do in the horizontal direction away from or near the motion of melting furnaces; Travelling car described in correspondence is provided with the driving mechanism driving travelling car to move; Described driving mechanism and described hoisting appliance are linkage structure; The sprocket shaft of described driving mechanism to be arranged on below described driving gear shaft and to be connected with driving gear shaft by the chain on driving gear shaft; The two ends of described sprocket shaft connect pulley respectively; The pulley of travelling car is with to be arranged on ground guide rail supporting.
The supplementary unit of reinforced glass liquid convection current in a kind of glass melter that the utility model proposes, adopt technique scheme, glass metal in glass melter is stirred, and rotating shaft sense of rotation is consistent with melt flow direction, speed of rotation is greater than the velocity of flow of glass metal, drives melt flow, strengthens circulation, decrease the energy of waste, reach the object promoting frit clarification, homogenizing, improve the quality of float glass.
Accompanying drawing explanation
Fig. 1 is structure iron of the present utility model.
Fig. 2 is left view of the present utility model (removing pool wall).
Fig. 3 is the sectional view of hoisting appliance in the utility model.
Fig. 4 is the partial view of satellite gear in the utility model.
Fig. 5 is the structural representation of satellite gear in the utility model.
Fig. 6 is the partial view of worm wheel screw rod lifting machine in the utility model.
Fig. 7 be in glass melter glass metal flow to schematic diagram.
In figure: 1, travelling car, 2, shaft coupling, 3, lifting gantry, 4, buncher I, 5, screw rod, 6, satellite gear, 7, pool wall, 8, rotating shaft, 9, glass metal, 10, chain, 11, driving gear shaft, 12, buncher II, 13, worm wheel screw rod lifting machine, 14, 90 ° of diverters, 15, bolt, 16, nut, 17, packing ring, 18, pulley, 19, guide rail, 20, rolling bearing, 21, sprocket shaft, 22, satellite gear housing, 23, sun wheel, 24, bearing, 25, sun wheel central shaft, 26, planetary pinion, 27, the central shaft of planetary pinion, 28, admixtion, 29, combustion chamber, 30, flame, 31, melting furnaces wall, 32, card neck water bag, 33, cooling room, 34, discharge port, 35, bubbler, 36, focus.
Embodiment
With specific embodiment, the utility model is illustrated by reference to the accompanying drawings:
As shown in Figure 1, Figure 2 and Figure 3, a supplementary unit for reinforced glass liquid convection current in glass melter, described supplementary unit mainly contains for the stirring mechanism of stirred glass liquid 9, for driving the hoisting appliance of lifting gantry 3 and for driving the driving mechanism of travelling car 1; Described stirring mechanism includes buncher I 4, satellite gear 6 and rotating shaft 8; Composition graphs 4, Fig. 5, described satellite gear includes satellite gear housing 22, sun wheel 23 and planetary pinion 26; Described satellite gear housing 22 is annular gear structure; Described sun wheel 23 connects firmly with sun wheel central shaft 25; The two ends of described sun wheel central shaft 25 are supported on satellite gear housing 22 respectively by bearing 24; Described planetary pinion 26 is coordinated with planetary pinion central shaft 27 by bearing 24, and engages with the ring gear of sun wheel 23, satellite gear housing 22 respectively; Described sun wheel central shaft 25 is connected to the output terminal of buncher I 4, described buncher I 4 drives sun wheel 23, sun wheel central shaft 25 rotates, thus drive planetary pinion 26 to rotate around planetary pinion central shaft 27, and rotate around sun wheel 23 together with planetary pinion central shaft 27; Described rotating shaft 8 is the Z-type axle of outside 90-degree bent again after downward 90-degree bent; One end of described rotating shaft 8 is connected with planetary pinion central shaft 27, and the other end is positioned at the required glass metal stirred; Described rotating shaft 8 can be rotated around sun wheel 23 with described planetary pinion central shaft 27 and be stirred the glass metal in glass melter, the sense of rotation of rotating shaft 8 is identical with the flow direction of glass metal in glass melter, and the speed of rotation of rotating shaft is greater than the velocity of flow of glass metal; Described hoisting appliance includes buncher II 12, driving gear shaft 11,13, the 90 ° of diverters 14 of Worm gear feed screw elevator, shaft coupling 2 and the lifting gantry 3 in order to place stirring mechanism; Described Worm gear feed screw elevator 13 is four, and the Worm gear feed screw elevator described in four is separately positioned on the corner location be positioned at bottom lifting gantry 3; Worm gear feed screw elevator is existing mature structure in prior art, does not do too much explanation at this, and in this embodiment, described Worm gear feed screw elevator adopts SWL type Worm gear feed screw elevator; Described buncher II 12 is dual-output motor; Described driving gear shaft 11 is two, and one end of two described driving gear shafts 11 is connected with the output terminal of buncher II, and the other end is by 90 ° of diverter 14 connecting screw rods 5; Described screw rod 5 is two of be arrangeding in parallel, respectively with the worm gear of two Worm gear feed screw elevators; Screw mandrel and the lifting gantry 3 of described Worm gear feed screw elevator 13 connect firmly, described buncher II 12 drives the worm gear of Worm gear feed screw elevator to rotate, the screw mandrel of Worm gear feed screw elevator is moved up and down, lifting gantry and the stirring mechanism be arranged on lifting gantry is driven to move up and down, thus the degree of depth of adjustment rotating shaft in glass metal; Described hoisting appliance is arranged on travelling car 1, and can with travelling car 1 do in the horizontal direction away from or near the motion of melting furnaces; Corresponding described travelling car 1 is provided with the driving mechanism driving travelling car to move; Described driving mechanism and described hoisting appliance are linkage structure; The sprocket shaft 21 of described driving mechanism is arranged on below described driving gear shaft 11, and is connected with driving gear shaft 11 by chain 10; The bottom of travelling car is provided with four pulleys 18, and wherein two pulleys are connected to the two ends of described sprocket shaft 7, and another two pulleys are symmetrical arranged with two pulleys being connected to sprocket shaft 21 two ends, and as driven wheel; Four pulleys 18 of travelling car are with to be arranged on ground guide rail 19 supporting; When adjustable speed motor II 12 starts, transmit power by driving gear shaft 11, chain 10 and sprocket shaft 21, make travelling car do in the horizontal direction away from or near the motion of melting furnaces, thus realize rotating shaft and free in and out on melting furnaces horizontal plane.
Composition graphs 7, the utility model in use, two cover supplementary units with the use of, two cover supplementary units are placed on the centre of two large glass metal circulation II, circulation III in float furnace respectively, the position of each 1 meter before and after focus respectively, on melting furnaces wall, the rotating shaft of corresponding supplementary unit arranges hole, the size in cavity: width 250mm is highly 500mm on pool wall; Facilitate rotating shaft to pass in and out melting furnaces like this, after melting furnaces igniting, open supplementary unit of the present utility model; The sense of rotation of circulation II, the rotating shaft of circulation II middle auxiliary device is consistent with the glass metal cycling stream direction of place circulation, the speed of circulation that speed of rotation is greater than glass metal is slightly fast, for driving melt flow, strengthening circulation, promote frit clarification, homogenizing, melting etc. to reach; In actual production, the effect that this device plays is booster action, according to the requirement of processing parameter, freely can adjust rotating speed, adjustable height etc. by adjustable speed motor, reach the effect of need of production.
Claims (1)
1. for a supplementary unit for reinforced glass liquid convection current, it is characterized in that: described supplementary unit includes for the stirring mechanism of stirred glass liquid, for driving the hoisting appliance of lifting gantry and for driving the driving mechanism of travelling car; Described stirring mechanism includes buncher I (4), satellite gear (6) and rotating shaft (8); Described satellite gear (6) includes satellite gear housing (22), sun wheel (23) and planetary pinion (26); Described satellite gear housing (22) is annular gear structure; Described sun wheel (23) and sun wheel central shaft (25) connect firmly; The two ends of described sun wheel central shaft (25) respectively by bearings on satellite gear housing (22); Described planetary pinion (26) is coordinated with planetary pinion central shaft (27) by bearing (24), and engages with the ring gear of sun wheel (23), satellite gear housing (22) respectively; Described sun wheel central shaft (25) is connected to the output terminal of buncher I (4), constitute and drive sun wheel (23), sun wheel central shaft (25) to rotate by described buncher I (4), thus drive planetary pinion (26) structure of rotating around planetary pinion central shaft (27), and the structure that planetary pinion (26) described in forming, planetary pinion central shaft (27) rotate around sun wheel (23); Described rotating shaft (8) is the Z-type axle of outside 90-degree bent again after downward 90-degree bent; One end of described rotating shaft (8) is connected with planetary pinion central shaft (27), and the other end is positioned at the required glass metal stirred; The sense of rotation of described rotating shaft (8) is identical with the flow direction of glass metal in glass melter, and the speed of rotation of rotating shaft (8) is greater than the velocity of flow of glass metal; Described hoisting appliance includes buncher II (12), driving gear shaft (11), Worm gear feed screw elevator (13), 90 ° of diverters (14), shaft coupling (2) and the lifting gantrys (3) in order to place stirring mechanism; Described Worm gear feed screw elevator (13) is set to four and is separately positioned on the corner location of described lifting gantry (3) bottom; Described driving gear shaft (11) is two, and one end of two described driving gear shafts (11) is connected with the output terminal of buncher II (12), and the other end is by 90 ° of diverters (14) connecting screw rod (5); Screw rod (5) described in every root respectively with the worm gear of two Worm gear feed screw elevators; Screw mandrel and the lifting gantry (3) of described Worm gear feed screw elevator (13) connect firmly; Described hoisting appliance is arranged on travelling car (1), and with travelling car (1) do in the horizontal direction away from or near the motion of melting furnaces; Travelling car (1) described in correspondence is provided with the driving mechanism driving travelling car to move; Described driving mechanism and described hoisting appliance are linkage structure; The sprocket shaft (21) of described driving mechanism is arranged on described driving gear shaft (11) below, and is connected with driving gear shaft (11) by chain (10); The two ends of described sprocket shaft (21) connect pulley (18) respectively; The pulley of travelling car is with to be arranged on ground guide rail (19) supporting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520298346.4U CN204661532U (en) | 2015-05-11 | 2015-05-11 | The supplementary unit of reinforced glass liquid convection current in a kind of glass melter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520298346.4U CN204661532U (en) | 2015-05-11 | 2015-05-11 | The supplementary unit of reinforced glass liquid convection current in a kind of glass melter |
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| CN204661532U true CN204661532U (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520298346.4U Active CN204661532U (en) | 2015-05-11 | 2015-05-11 | The supplementary unit of reinforced glass liquid convection current in a kind of glass melter |
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| CN (1) | CN204661532U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106698897A (en) * | 2016-12-20 | 2017-05-24 | 重庆天和玻璃有限公司 | Vibration temperature control device |
| CN109279760A (en) * | 2018-10-18 | 2019-01-29 | 中国建材国际工程集团有限公司 | Runner glass liquid stirring device |
-
2015
- 2015-05-11 CN CN201520298346.4U patent/CN204661532U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106698897A (en) * | 2016-12-20 | 2017-05-24 | 重庆天和玻璃有限公司 | Vibration temperature control device |
| CN106698897B (en) * | 2016-12-20 | 2019-02-15 | 重庆天和玻璃有限公司 | A kind of vibration temperature regulating device |
| CN109279760A (en) * | 2018-10-18 | 2019-01-29 | 中国建材国际工程集团有限公司 | Runner glass liquid stirring device |
| CN109279760B (en) * | 2018-10-18 | 2024-01-30 | 中国建材国际工程集团有限公司 | Flow channel glass liquid stirring device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 570100 2001, floor 1, building A17, Hainan Ecological Software Park, hi tech industry demonstration zone, Chengmai County, Hainan Province Patentee after: Hainan Haikong special glass technology Co., Ltd Address before: 571924, Hainan provincial, directly under the county administrative units, the old city high-tech industry demonstration area, Hainan Ecological Software Park Patentee before: AVIC (HAINAN) SPECIAL GLASS MATERIALS Co.,Ltd. |
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| CP03 | Change of name, title or address |