CN204660810U - An intelligent automatic conveying long aluminum rod heating furnace - Google Patents
An intelligent automatic conveying long aluminum rod heating furnace Download PDFInfo
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- CN204660810U CN204660810U CN201520295629.3U CN201520295629U CN204660810U CN 204660810 U CN204660810 U CN 204660810U CN 201520295629 U CN201520295629 U CN 201520295629U CN 204660810 U CN204660810 U CN 204660810U
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Abstract
Description
【技术领域】 【Technical field】
本实用新型涉及一种智能自动输送长铝棒加热炉。 The utility model relates to an intelligent automatic conveying long aluminum rod heating furnace.
【背景技术】 【Background technique】
铝棒在各领域广泛应用,需求量巨大,铝棒加热机能对铝棒进行加热,但现有的铝棒加热机体积庞大,不便于在厂区内安装,且铝棒加热时需要工人将铝棒运输至加热机上,劳动强度大且效率低,同时因铝棒较重,放置时容易砸伤,存在安全隐患。且工人运输铝棒时设备仍在运行,造成能源浪费。 Aluminum rods are widely used in various fields, and the demand is huge. The aluminum rod heating machine can heat the aluminum rods, but the existing aluminum rod heating machines are bulky and inconvenient to install in the factory area, and the workers need to put the aluminum rods when the aluminum rods are heated. Transportation to the heating machine is labor-intensive and inefficient. At the same time, because the aluminum rod is heavy, it is easy to be injured when placed, posing a safety hazard. And the equipment is still running when the workers transport the aluminum rods, resulting in energy waste.
【实用新型内容】 【Content of utility model】
本实用新型目的是克服了现有技术的不足,提供一种体积小,方便在厂区内安装,能自动将铝棒输送、节省人力成本、降低安全隐患,铝棒输送时即自动加热并剪裁,免去了因铝棒输送时加热设备空运行而导致能源损耗的智能自动输送长铝棒加热炉。 The purpose of the utility model is to overcome the shortcomings of the existing technology, to provide a small volume, easy to install in the factory area, can automatically transport aluminum rods, save labor costs, reduce safety hazards, and automatically heat and cut aluminum rods when they are transported. The intelligent automatic conveying long aluminum rod heating furnace eliminates the energy loss caused by the empty operation of the heating equipment when the aluminum rod is conveyed.
本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:
一种智能自动输送长铝棒加热炉,包括支架201,所述的支架201上设有加热腔202,其特征在于:所述的加热腔202内设有多个用于加热时放置铝棒的倾斜滑轨205,所述的倾斜滑轨205较高一端设有多个供铝棒进入时在其上滑行的上滑轮203,所述的支架201一侧设有将铝棒推入所述的上滑轮203上的铝棒进料装置1,所述的倾斜滑 轨205较低一端设有多个将加热后的铝棒输送出加热腔202的下滑轮216,所述的上滑轮203侧端设有能将铝棒顶起使其脱离上滑轮203滑至倾斜滑轨205的上顶推装置217,所述的倾斜滑轨205下端侧方设有能将铝棒顶起使其脱离倾斜滑轨205滑至下滑轮216上的下顶推装置218。 An intelligent automatic conveying long aluminum rod heating furnace, including a bracket 201, and the bracket 201 is provided with a heating chamber 202, which is characterized in that: the heating chamber 202 is provided with a plurality of places for placing aluminum rods during heating Inclined slide rail 205, the higher end of the inclined slide rail 205 is provided with a plurality of upper pulleys 203 for aluminum rods to slide on it, and one side of the bracket 201 is provided with a The aluminum bar feeding device 1 on the upper pulley 203, the lower end of the inclined slide rail 205 is provided with a plurality of lower pulleys 216 for transporting the heated aluminum bars out of the heating chamber 202, and the side end of the upper pulley 203 is There is an upper pushing device 217 that can lift the aluminum rod to separate from the upper pulley 203 and slide to the inclined slide rail 205. The lower end of the inclined slide rail 205 is provided with a device that can lift the aluminum rod to separate from the inclined slide rail. Rail 205 slides onto lower jack 218 on lower pulley 216 .
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的支架201一侧设有与下滑轮216相对接且能将铝棒剪裁成特定长度的自动剪裁装置4。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: one side of the support 201 is provided with an automatic cutting device 4 that is in contact with the lower pulley 216 and can cut the aluminum rod into a specific length.
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的加热腔202上端设有能对铝棒进行加热的加热装置3。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: the upper end of the heating chamber 202 is provided with a heating device 3 capable of heating aluminum rods.
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的铝棒进料装置1上设有能放置铝棒并使其滑行的进料滑台101。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: the aluminum rod feeding device 1 is provided with a feeding slide 101 that can place aluminum rods and make them slide.
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的上顶推装置217包括能上下升降顶推的上顶件204,所述的下顶推装置218包括能上下升降顶推的下顶件206,所述的上顶件204及下顶件206上均设有朝同一倾斜方向且顶推时能使铝棒向较低一端下滑的斜推面217。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: the upper pushing device 217 includes the upper top piece 204 that can be lifted up and down, and the lower pushing device 218 includes the top piece that can be lifted up and down. Push the lower top piece 206, the upper top piece 204 and the lower top piece 206 are all provided with an inclined push surface 217 facing the same inclined direction and can make the aluminum rod slide to the lower end when pushing.
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的支架201上设有伺服电机215,所述的伺服电机215上设有与其同时转动的伺服传动轮214,所述的支架201上设有与所述的下滑轮216铰接且与其同步转动的传动轴207,所述的支架201上设有与所述的传动轴207同轴且固定其在内转动的转动座208,所述的传动轴207上 设有与其同步转动的上传动轮212及传动轮211。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: the support 201 is provided with a servo motor 215, and the servo motor 215 is provided with a servo transmission wheel 214 that rotates simultaneously with it. The bracket 201 is provided with a transmission shaft 207 that is hinged with the lower pulley 216 and rotates synchronously with it, and the bracket 201 is provided with a rotating seat 208 that is coaxial with the transmission shaft 207 and fixed to rotate inside. Described transmission shaft 207 is provided with upper transmission wheel 212 and transmission wheel 211 that rotate synchronously with it.
如上所述的智能自动输送长铝棒加热炉,其特征在于:所述的伺服传动轮214与上传动轮212上设有使其相连接且实现同步转动的传动链213,相邻两所述的传动轮211上设有能使其相连接且实现同步转动的传动皮带210,所述的支架201上设有用于保护所述的传动轮211的保护挡板209。 The above-mentioned intelligent automatic conveying long aluminum rod heating furnace is characterized in that: the servo transmission wheel 214 and the upper transmission wheel 212 are provided with a transmission chain 213 to connect them and realize synchronous rotation. The transmission wheel 211 is provided with a transmission belt 210 which can be connected to realize synchronous rotation, and the support 201 is provided with a protective baffle 209 for protecting the transmission wheel 211 .
与现有技术相比,本实用新型有如下优点: Compared with the prior art, the utility model has the following advantages:
1、本实用新型体积小,方便在厂区内安装,可将多种直径的铝棒输送及加热,节省人力成本、降低安全隐患。 1. The utility model is small in size and easy to install in the factory area. It can transport and heat aluminum rods of various diameters, saving labor costs and reducing potential safety hazards.
2、本实用新型结构紧凑,输送装置设置在加热腔内,同时设有能使铝棒顺畅滑动的滑轮,可使较重的铝棒更方便地输送且不会偏位,加热后的铝棒能自动输送并剪裁,实现输送、加热、剪裁同时进行,省去人工运输,更高效节能且节省空间。 2. The utility model has a compact structure, and the conveying device is arranged in the heating chamber. At the same time, there are pulleys that can make the aluminum rods slide smoothly, so that the heavier aluminum rods can be transported more conveniently without deviation. The heated aluminum rods It can be automatically conveyed and cut, realizing conveying, heating and cutting at the same time, eliminating the need for manual transportation, more efficient, energy-saving and space-saving.
【附图说明】 【Description of drawings】
图1是本实用新型立体图; Fig. 1 is a perspective view of the utility model;
图2是本实用新型局部结构图; Fig. 2 is a partial structural diagram of the utility model;
图3是本实用新型局部结构图; Fig. 3 is a partial structural diagram of the utility model;
图4是本实用新型局部结构图; Fig. 4 is a partial structural diagram of the utility model;
图5是本实用新型使用状态示意图。 Fig. 5 is a schematic view of the utility model in use.
【具体实施方式】 【Detailed ways】
一种智能自动输送长铝棒加热炉,包括支架201,所述的支架201上设有加热腔202,所述的加热腔202内设有多个用于加热时放置铝 棒的倾斜滑轨205,所述的倾斜滑轨205较高一端设有多个供铝棒进入时在其上滑行的上滑轮203,所述的支架201一侧设有将铝棒推入所述的上滑轮203上的铝棒进料装置1,所述的倾斜滑轨205较低一端设有多个将加热后的铝棒输送出加热腔202的下滑轮216,所述的上滑轮203侧端设有能将铝棒顶起使其脱离上滑轮203滑至倾斜滑轨205的上顶推装置217,所述的倾斜滑轨205下端侧方设有能将铝棒顶起使其脱离倾斜滑轨205滑至下滑轮216上的下顶推装置218。 An intelligent automatic conveying long aluminum rod heating furnace, including a bracket 201, the bracket 201 is provided with a heating chamber 202, and the heating chamber 202 is provided with a plurality of inclined slide rails 205 for placing aluminum rods during heating , the higher end of the inclined slide rail 205 is provided with a plurality of upper pulleys 203 for the aluminum rods to slide on it, and one side of the bracket 201 is provided with the aluminum rods pushed into the upper pulleys 203 Aluminum rod feeding device 1, the lower end of the inclined slide rail 205 is provided with a plurality of lower pulleys 216 for transporting the heated aluminum rods out of the heating chamber 202, and the side end of the upper pulley 203 is provided with a The aluminum rod is jacked up to make it break away from the upper pulley 203 and slide to the upper pushing device 217 of the inclined slide rail 205. The lower end of the inclined slide rail 205 is provided on the side to lift the aluminum rod so that it can be separated from the inclined slide rail 205 and slide to the Pushing device 218 down on the lower pulley 216.
所述的支架201一侧设有与下滑轮216相对接且能将铝棒剪裁成特定长度的自动剪裁装置4,其优点在于方便生产加工,避免了设备的长时间调试,增加工作效率。 One side of the support 201 is provided with an automatic cutting device 4 that is docked with the lower pulley 216 and can cut the aluminum rod into a specific length. Its advantage is that it is convenient for production and processing, avoids long-term debugging of the equipment, and increases work efficiency.
所述的加热腔202上端设有能对铝棒进行加热的加热装置3,其优点在于能使铝棒在输送过程中进行加热,增加工作效率。 The upper end of the heating chamber 202 is provided with a heating device 3 capable of heating the aluminum rods. The advantage is that the aluminum rods can be heated during the conveying process to increase work efficiency.
所述的铝棒进料装置1上设有能放置铝棒并使其滑行的进料滑台101,其优点在于方便铝棒存放,节省空间。 The aluminum rod feeding device 1 is provided with a feeding slide 101 capable of placing aluminum rods and making them slide, which has the advantage of being convenient for storing aluminum rods and saving space.
所述的上顶推装置217包括能上下升降顶推的上顶件204,所述的下顶推装置218包括能上下升降顶推的下顶件206,所述的上顶件204及下顶件206上均设有朝同一倾斜方向且顶推时能使铝棒向较低一端下滑的斜推面217,上顶推装置217及下顶推装置218也可以为其他形式机构,如带凹槽转盘机构,每转动一圈即带动一根铝棒向下滑动,其优点在于结构简单,工作时能保证铝棒单独一根下滑,便于后工序加工。 The upper pushing device 217 includes an upper jacking piece 204 that can be lifted up and down, and the lower pushing device 218 includes a lower jacking piece 206 that can be lifted up and down. Parts 206 are all provided with an inclined push surface 217 towards the same inclined direction and can make the aluminum rod slide to the lower end when pushing. The groove turntable mechanism drives an aluminum rod to slide down every time it rotates. Its advantage is that the structure is simple, and it can ensure that a single aluminum rod slides down during work, which is convenient for subsequent processing.
所述的支架201上设有伺服电机215,所述的伺服电机215上设 有与其同时转动的伺服传动轮214,所述的支架201上设有与所述的下滑轮216铰接且与其同步转动的传动轴207,所述的支架201上设有与所述的传动轴207同轴且固定其在内转动的转动座208,所述的传动轴207上设有与其同步转动的上传动轮212及传动轮211,其优点在于结构简单,制造成本低。 Described support 201 is provided with servomotor 215, and described servomotor 215 is provided with the servo transmission wheel 214 that rotates simultaneously with it, and described support 201 is provided with and described lower pulley 216 is hinged and rotates synchronously with it. The transmission shaft 207, the support 201 is provided with a rotating seat 208 coaxial with the transmission shaft 207 and fixed to rotate inside, the transmission shaft 207 is provided with an upper transmission wheel 212 and The transmission wheel 211 has the advantages of simple structure and low manufacturing cost.
所述的伺服传动轮214与上传动轮212上设有使其相连接且实现同步转动的传动链213,相邻两所述的传动轮211上设有能使其相连接且实现同步转动的传动皮带210,所述的支架201上设有用于保护所述的传动轮211的保护挡板209,其优点在于结构简单,制造成本低,能快速实施传动。 Described servo transmission wheel 214 and upper transmission wheel 212 are provided with the transmission chain 213 that makes it be connected and realize synchronous rotation, and adjacent two described transmission wheels 211 are provided with the transmission that can make it be connected and realize synchronous rotation. The belt 210, the bracket 201 is provided with a protective baffle 209 for protecting the transmission wheel 211, which has the advantages of simple structure, low manufacturing cost, and fast transmission.
本实用新型工作原理: The working principle of the utility model:
铝棒需要进行加热切断时,铝棒进料装置1上的进料滑台101能把铝棒滑向设置在加热腔202内的上滑轮203,当铝棒完全进入加热腔202以后,铝棒即水平放置在上滑轮203上,上顶件204能把单独一根铝棒顶起推送至倾斜滑轨205上,铝棒进料装置1继续对铝棒输送,加热装置3对下滑在倾斜滑轨205上的铝棒进行加热,铝棒会在滑动期间内接受加热,如图4所示,下顶件206能将滑至最下端的铝棒单独一根顶起滑向下滑轮216,设置在支架201上的伺服电机215启动,通过传动链213带动与下滑轮216连接的传动轴207转动,将放置在下滑轮216上的铝棒输送至自动剪裁装置4实施剪裁。 When the aluminum rod needs to be heated and cut off, the feeding slide 101 on the aluminum rod feeding device 1 can slide the aluminum rod to the upper pulley 203 arranged in the heating chamber 202. After the aluminum rod enters the heating chamber 202 completely, the aluminum rod That is, it is placed horizontally on the upper pulley 203, and the upper top piece 204 can push a single aluminum rod to the inclined slide rail 205. The aluminum rod feeding device 1 continues to convey the aluminum rod, and the heating device 3 slides down on the inclined slide. The aluminum rods on the rail 205 are heated, and the aluminum rods will be heated during the sliding period. As shown in Figure 4, the lower top member 206 can lift and slide the aluminum rods that slide to the lowermost end separately to the lower pulley 216. The servo motor 215 on the support 201 starts, drives the transmission shaft 207 connected with the lower pulley 216 to rotate through the transmission chain 213, and the aluminum rod placed on the lower pulley 216 is delivered to the automatic cutting device 4 for cutting.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520295629.3U CN204660810U (en) | 2015-05-09 | 2015-05-09 | An intelligent automatic conveying long aluminum rod heating furnace |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671284A (en) * | 2016-02-01 | 2016-06-15 | 赵宽学 | Profile heating furnace |
| CN110052506A (en) * | 2019-06-03 | 2019-07-26 | 平湖市良正五金科技有限公司 | A kind of production technology of aluminum profile |
| CN115139135A (en) * | 2022-07-12 | 2022-10-04 | 大冶佳和节能设备有限公司 | Aluminum bar heating and separately transporting device |
| CN116329835A (en) * | 2023-03-10 | 2023-06-27 | 佛山市衢通机械有限公司 | Easy-to-operate robotic automatic welding equipment for aluminum formwork processing |
| CN107253591B (en) * | 2017-06-27 | 2023-08-01 | 马鞍山市新马精密铝业股份有限公司 | Automatic bar feeding system linked with aluminum profile hot extruder |
-
2015
- 2015-05-09 CN CN201520295629.3U patent/CN204660810U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671284A (en) * | 2016-02-01 | 2016-06-15 | 赵宽学 | Profile heating furnace |
| CN107253591B (en) * | 2017-06-27 | 2023-08-01 | 马鞍山市新马精密铝业股份有限公司 | Automatic bar feeding system linked with aluminum profile hot extruder |
| CN110052506A (en) * | 2019-06-03 | 2019-07-26 | 平湖市良正五金科技有限公司 | A kind of production technology of aluminum profile |
| CN110052506B (en) * | 2019-06-03 | 2021-05-14 | 平湖市良正五金科技股份有限公司 | Production process of aluminum profile |
| CN115139135A (en) * | 2022-07-12 | 2022-10-04 | 大冶佳和节能设备有限公司 | Aluminum bar heating and separately transporting device |
| CN116329835A (en) * | 2023-03-10 | 2023-06-27 | 佛山市衢通机械有限公司 | Easy-to-operate robotic automatic welding equipment for aluminum formwork processing |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20210509 |