CN204658645U - A kind ofly scrape edge equipment for Ceramic manufacturing - Google Patents
A kind ofly scrape edge equipment for Ceramic manufacturing Download PDFInfo
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- CN204658645U CN204658645U CN201520386932.4U CN201520386932U CN204658645U CN 204658645 U CN204658645 U CN 204658645U CN 201520386932 U CN201520386932 U CN 201520386932U CN 204658645 U CN204658645 U CN 204658645U
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- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000000919 ceramic Substances 0.000 title description 3
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000004814 ceramic processing Methods 0.000 claims abstract description 11
- 238000007790 scraping Methods 0.000 claims abstract description 11
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 238000010137 moulding (plastic) Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
本实用新型公开了一种用于陶瓷加工的刮边设备,包括水平设置的机架、位于机架上用于固定待加工物件且可转动的旋转座,旋转座经位于机架下方的减速箱与驱动电机连接,连接座上设有位于旋转座上方且可伸入至待加工物件中将其压紧的压紧块,刮刀组件包括支架、连接臂和刮片,连接臂上设有可摆动的支臂,刮片经连接螺杆可转动的固定在支臂顶端。本实用新型通过摆动支臂改变刮片与待加工物件的距离,在加工完成后即可移开,调节连接臂的高度可将刮片对准需加工的部位,进而刮除多余毛边或余高,得到圆滑的符合要求的产品,而且通过转动刮片的角度,能够根据不同加工部位调节刮片,与现有技术相比,具有生产效率高,产品质量好,操作简单方便的优点。
The utility model discloses an edge scraping device for ceramic processing, which comprises a horizontally arranged frame, a rotatable rotating seat on the frame for fixing objects to be processed, and the rotating seat passes through a reduction box located below the frame. Connected with the drive motor, the connecting seat is provided with a pressing block located above the rotating seat and can be extended into the object to be processed to compress it. The scraper assembly includes a bracket, a connecting arm and a scraper. The connecting arm is provided with a swingable The support arm, the scraper is rotatably fixed on the top of the support arm through the connecting screw. The utility model changes the distance between the scraper and the object to be processed by swinging the support arm, and can be removed after processing is completed. Adjusting the height of the connecting arm can align the scraper with the part to be processed, and then scrape off excess burr or excess height , to obtain smooth products that meet the requirements, and by rotating the angle of the scraper, the scraper can be adjusted according to different processing parts. Compared with the prior art, it has the advantages of high production efficiency, good product quality, and simple and convenient operation.
Description
【技术领域】【Technical field】
本实用新型涉及陶瓷加工设备技术领域,特别是一种用于陶瓷加工的刮边设备。The utility model relates to the technical field of ceramic processing equipment, in particular to edge scraping equipment for ceramic processing.
【背景技术】【Background technique】
在现有的陶瓷制品的生产过程中其成型过程一般包括干压成型、半干压成型、可塑成型、注浆成型法等和等静压法等,注浆成型法将泥料注入陶瓷成型模具中使其得到规定形状,可塑成型是用机器挤压或手捏成型,然而在加工成型时,难免出现表面不光滑,具有凸起等瑕疵,需对成型的坯件进行刮边和打磨处理,得到符合要求的产品。In the production process of existing ceramic products, the molding process generally includes dry pressing molding, semi-dry pressing molding, plastic molding, grouting molding method, etc., and isostatic pressing method. In order to obtain the specified shape, the plastic molding is extruded by machine or hand-kneaded. However, during processing and molding, it is inevitable that the surface is not smooth and has defects such as protrusions. It is necessary to scrape and polish the formed blank. Get products that meet your requirements.
现有技术中,一般采用人工手持打磨轮对单个坯件进行修边和打磨处理,该种方式无法做到机械化加工,其操作非常麻烦,对操作人员技能要求较高,生产效率低,无法满足批量生产,因此急需一种新的机械来解决现有常规技术存在的上述问题。In the prior art, a manual hand-held grinding wheel is generally used to trim and grind a single blank. This method cannot achieve mechanized processing, and its operation is very troublesome. It requires high skills for operators and low production efficiency. Batch production, so be badly in need of a kind of new machinery to solve the above-mentioned problems that existing conventional technology exists.
【实用新型内容】【Content of utility model】
本实用新型的目的就是解决现有技术中的问题,提出一种用于陶瓷加工的刮边设备,能够呈机械化进行刮边处理,提高产品质量和加工效率。The purpose of this utility model is to solve the problems in the prior art, and propose a scraping equipment for ceramic processing, which can perform scraping treatment in a mechanized manner, and improve product quality and processing efficiency.
为实现上述目的,本实用新型提出了一种用于陶瓷加工的刮边设备,包括水平设置的机架、位于机架上用于固定待加工物件且可转动的旋转座,所述旋转座一侧设有可对所述待加工物件进行修边的刮刀组件,所述旋转座经位于机架下方的减速箱与驱动电机连接,所述机架上设有连接座,所述连接座上设有气缸,连接座上设有位于旋转座上方且可伸入至待加工物件中将其压紧的压紧块,所述压紧块与气缸转动连接,所述刮刀组件包括竖直设置在机架上的支架、可沿所述支架往复升降的连接臂和刮片,所述连接臂上设有可摆动的支臂,所述刮片经连接螺杆可转动的固定在支臂顶端。In order to achieve the above purpose, the utility model proposes a scraping equipment for ceramic processing, which includes a horizontally arranged frame, a rotatable rotating seat on the frame for fixing the object to be processed, and the rotating seat is a There is a scraper assembly on the side that can trim the edge of the object to be processed. The rotating seat is connected to the drive motor through the reduction box located under the frame. The frame is provided with a connecting seat, and the connecting seat is provided There is an air cylinder, and the connecting seat is provided with a pressing block which is located above the rotating seat and can extend into the object to be processed to compress it. The pressing block is rotatably connected with the cylinder. The scraper assembly includes a vertically arranged The bracket on the frame, the connecting arm that can be reciprocated and lifted along the bracket, and the scraper, the connecting arm is provided with a swingable support arm, and the scraper is rotatably fixed on the top of the support arm through a connecting screw.
作为优选,所述支架上竖直开有滑槽,所述滑槽中可滑动的固定有滑块,所述连接臂与所述滑块摆动连接,所述滑块经滚珠丝杠副连接控制其升降的电机,所述电机固定在支架顶端。As a preference, a chute is vertically opened on the support, a slider is slidably fixed in the chute, the connecting arm is connected to the slider in a swinging manner, and the slider is connected and controlled by a ball screw pair. Its lifting motor is fixed on the top of the bracket.
作为优选,所述滚珠丝杠副包括滚珠螺杆和滚珠丝母,所述滚珠丝母固定在滑块中,所述滚珠螺杆与电机连接,所述滚珠螺杆配合连接滚珠丝母。Preferably, the ball screw pair includes a ball screw and a ball nut, the ball nut is fixed in the slider, the ball screw is connected to the motor, and the ball screw is matched with the ball nut.
作为优选,所述连接臂与滑块销接固定,支臂与连接臂销接固定。Preferably, the connecting arm is pinned and fixed to the slider, and the support arm is pinned and fixed to the connecting arm.
作为优选,所述压紧块上设有橡胶缓冲层。Preferably, a rubber buffer layer is provided on the pressing block.
作为优选,所述刮片一端设有矩形刮口,另一端设有弧形刮口。Preferably, one end of the scraper is provided with a rectangular scraper, and the other end is provided with an arc-shaped scraper.
本实用新型的有益效果:本实用新型由刮片对旋转中的待加工物件进行刮边,同时通过摆动支臂改变刮片与待加工物件的距离,在加工完成后即可移开,调节连接臂的高度可将刮片对准需加工的部位,进而刮除多余毛边或余高,得到圆滑的符合要求的产品,而且通过转动刮片的角度,能够根据不同加工部位调节刮片,与现有技术相比,具有生产效率高,产品质量好,操作简单方便的优点。Beneficial effects of the utility model: the utility model scrapes the edge of the rotating object to be processed by the scraper, and at the same time changes the distance between the scraper and the object to be processed by swinging the support arm, and can be removed after processing is completed to adjust the connection The height of the arm can align the scraper to the part to be processed, and then scrape off excess burrs or excess height to obtain a smooth product that meets the requirements, and by rotating the angle of the scraper, the scraper can be adjusted according to different processing parts, which is consistent with the current Compared with existing technologies, it has the advantages of high production efficiency, good product quality, and simple and convenient operation.
本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1-机架、2-旋转座、3-减速箱、4-驱动电机、5-连接座、6-气缸、7-压紧块、8-支架、9-连接臂、10-刮片、11-支臂、12-螺杆、13-滑槽、14-滑块、15-电机、16-滚珠螺杆、17-滚珠丝母、18-橡胶缓冲层、19-矩形刮口、20-弧形刮口。In the figure: 1-frame, 2-rotary seat, 3-reduction box, 4-drive motor, 5-connecting seat, 6-cylinder, 7-press block, 8-bracket, 9-connecting arm, 10-scraper piece, 11-arm, 12-screw, 13-chute, 14-slider, 15-motor, 16-ball screw, 17-ball nut, 18-rubber buffer layer, 19-rectangular scraper, 20- Curved scratch.
【具体实施方式】【Detailed ways】
参阅图1,本实用新型包括水平设置的机架1、位于机架1上用于固定待加工物件且可转动的旋转座2,所述旋转座2一侧设有可对所述待加工物件进行修边的刮刀组件,所述旋转座2经位于机架1下方的减速箱3与驱动电机4连接,所述机架1上设有连接座5,所述连接座5上设有气缸6,连接座5上设有位于旋转座2上方且可伸入至待加工物件中将其压紧的压紧块7,所述压紧块7上设有橡胶缓冲层18,橡胶缓冲层18能够对待加工的陶瓷的内底面进行防护,防止其因大力挤压而造成损坏,所述压紧块7与气缸6的活塞杆转动连接,所述刮刀组件包括竖直设置在机架1上的支架8、可沿所述支架8往复升降的连接臂9和刮片10,所述连接臂9上设有可摆动的支臂11,所述刮片10经连接螺杆12可转动的固定在支臂11顶端,所述连接臂9与滑块14销接固定,支臂11与连接臂9销接固定。所述刮片10一端设有矩形刮口19,另一端设有弧形刮口20,矩形刮口19用于加工直角转弯处,弧形刮口20用于加工呈圆弧过渡的侧壁。采用上述方案后,由刮片10对由旋转座2带动旋转的待加工物件进行刮边,并由压紧块7伸入至该物件内压紧固定,采用该结构能够使得本装置用于加工高度较高的瓷器,同时通过摆动支臂11改变刮片10与待加工物件的距离,在加工完成后即可移开,调节连接臂9的高度可将刮片10对准需加工的部位,进而刮除多余毛边或余高,得到圆滑的符合要求的产品,而且通过转动刮片10的角度,能够根据不同加工部位调节刮片10,与现有技术相比,具有生产效率高,产品质量好,操作简单方便的优点。Referring to Fig. 1, the utility model comprises the frame 1 that is arranged horizontally, is positioned at the frame 1 and is used for fixing the object to be processed and the rotatable rotating seat 2, and described rotating seat 2 side is provided with can be arranged on described object to be processed The scraper assembly for edge trimming, the rotating base 2 is connected to the drive motor 4 through the reduction box 3 located under the frame 1, the frame 1 is provided with a connecting seat 5, and the connecting seat 5 is provided with a cylinder 6 , the connecting seat 5 is provided with a pressing block 7 which is located above the rotating seat 2 and can be stretched into the object to be processed to compress it. The pressing block 7 is provided with a rubber buffer layer 18, and the rubber buffer layer 18 can The inner bottom surface of the ceramics to be processed is protected to prevent it from being damaged due to strong extrusion, the pressing block 7 is rotatably connected to the piston rod of the cylinder 6, and the scraper assembly includes a bracket vertically arranged on the frame 1 8. The connecting arm 9 and the scraper 10 can be moved up and down along the bracket 8. The connecting arm 9 is provided with a swingable support arm 11, and the scraper 10 is rotatably fixed on the support arm through a connecting screw 12. 11 top, the connecting arm 9 is pinned and fixed with the slider 14, and the support arm 11 is pinned and fixed with the connecting arm 9. One end of the scraper 10 is provided with a rectangular scraper 19 , and the other end is provided with an arc-shaped scraper 20 , the rectangular scraper 19 is used for processing right-angled corners, and the arc-shaped scrape 20 is used for processing the side wall in a circular arc transition. After adopting the above scheme, the scraper 10 scrapes the edge of the object to be processed driven by the rotating base 2, and the pressing block 7 is inserted into the object to be pressed and fixed. This structure can make the device used for processing For porcelain with a higher height, the distance between the scraper 10 and the object to be processed can be changed by swinging the support arm 11, and can be removed after processing is completed. Adjust the height of the connecting arm 9 to align the scraper 10 with the part to be processed. Then scrape off excess burrs or excess height to obtain smooth products that meet the requirements, and by rotating the angle of the scraper 10, the scraper 10 can be adjusted according to different processing parts. Compared with the prior art, it has high production efficiency and high product quality. Well, the advantages of simple and convenient operation.
具体的,所述支架8上竖直开有滑槽13,所述滑槽13中可滑动的固定有滑块14,所述连接臂9与所述滑块14摆动连接,所述滑块14经滚珠丝杠副连接控制其升降的电机15,所述电机15固定在支架8顶端。所述滚珠丝杠副包括滚珠螺杆16和滚珠丝母17,所述滚珠丝母17固定在滑块14中,所述滚珠螺杆16与电机15连接,所述滚珠螺杆16配合连接滚珠丝母17。采用该结构后,电机15驱动滚珠螺杆16转动即可控制滑块14在滑槽13中做升降运动,从而达到对刮片10高度的调节。Specifically, a chute 13 is vertically opened on the support 8, and a slider 14 is slidably fixed in the chute 13, and the connecting arm 9 is oscillatingly connected with the slider 14, and the slider 14 The motor 15 that controls its lifting is connected through the ball screw pair, and the motor 15 is fixed on the top of the support 8 . The ball screw pair includes a ball screw 16 and a ball screw 17, the ball screw 17 is fixed in the slider 14, the ball screw 16 is connected with the motor 15, and the ball screw 16 is matched with the ball screw 17 . After adopting this structure, the motor 15 drives the ball screw 16 to rotate to control the slider 14 to move up and down in the chute 13 , so as to adjust the height of the scraper 10 .
上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型简单变换后的方案均属于本实用新型的保护范围。The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any scheme after a simple transformation of the utility model belongs to the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520386932.4U CN204658645U (en) | 2015-06-08 | 2015-06-08 | A kind ofly scrape edge equipment for Ceramic manufacturing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520386932.4U CN204658645U (en) | 2015-06-08 | 2015-06-08 | A kind ofly scrape edge equipment for Ceramic manufacturing |
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| Publication Number | Publication Date |
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| CN204658645U true CN204658645U (en) | 2015-09-23 |
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| CN201520386932.4U Expired - Fee Related CN204658645U (en) | 2015-06-08 | 2015-06-08 | A kind ofly scrape edge equipment for Ceramic manufacturing |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363975A (en) * | 2017-09-04 | 2017-11-21 | 钦州市窑宝坭兴陶艺有限公司 | A kind of scraping trimming device for Nixing pottery processing |
| CN107571380A (en) * | 2017-10-25 | 2018-01-12 | 佛山市南海鑫隆机工机械有限公司 | It is a kind of can automatic height adjustment porcelain tool picture side machine and method |
| CN112339092A (en) * | 2019-08-06 | 2021-02-09 | 佛山市三水区琪昌机械设备有限公司 | A five-axis scraper mechanism of an edge scraper |
| CN113800878A (en) * | 2021-08-30 | 2021-12-17 | 界首市东城群海彩陶工作室 | Polishing and firing process method of wear-resistant smooth painted pottery |
| CN118578499A (en) * | 2024-06-19 | 2024-09-03 | 江西省萍乡市鑫泰瓷业有限责任公司 | Spray drying device for applying glaze on the surface of porcelain insulators to improve drying efficiency |
| CN119283169A (en) * | 2024-12-02 | 2025-01-10 | 吉安县空山陶瓷文化传播有限公司 | Automatic precision trimming device for ceramic products |
-
2015
- 2015-06-08 CN CN201520386932.4U patent/CN204658645U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363975A (en) * | 2017-09-04 | 2017-11-21 | 钦州市窑宝坭兴陶艺有限公司 | A kind of scraping trimming device for Nixing pottery processing |
| CN107571380A (en) * | 2017-10-25 | 2018-01-12 | 佛山市南海鑫隆机工机械有限公司 | It is a kind of can automatic height adjustment porcelain tool picture side machine and method |
| CN112339092A (en) * | 2019-08-06 | 2021-02-09 | 佛山市三水区琪昌机械设备有限公司 | A five-axis scraper mechanism of an edge scraper |
| CN113800878A (en) * | 2021-08-30 | 2021-12-17 | 界首市东城群海彩陶工作室 | Polishing and firing process method of wear-resistant smooth painted pottery |
| CN118578499A (en) * | 2024-06-19 | 2024-09-03 | 江西省萍乡市鑫泰瓷业有限责任公司 | Spray drying device for applying glaze on the surface of porcelain insulators to improve drying efficiency |
| CN119283169A (en) * | 2024-12-02 | 2025-01-10 | 吉安县空山陶瓷文化传播有限公司 | Automatic precision trimming device for ceramic products |
| CN119283169B (en) * | 2024-12-02 | 2025-04-15 | 吉安县空山陶瓷文化传播有限公司 | Automatic precision trimming device for ceramic products |
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Granted publication date: 20150923 Termination date: 20180608 |