CN204644127U - The glass micro-nozzle processing unit (plant) that both-end drives - Google Patents
The glass micro-nozzle processing unit (plant) that both-end drives Download PDFInfo
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- CN204644127U CN204644127U CN201520370070.6U CN201520370070U CN204644127U CN 204644127 U CN204644127 U CN 204644127U CN 201520370070 U CN201520370070 U CN 201520370070U CN 204644127 U CN204644127 U CN 204644127U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses the glass micro-nozzle processing unit (plant) that a kind of both-end drives, drive the Glass tubing clamping device at Glass tubing two ends to move in the opposite direction by arranging two driving mechanisms be arranged symmetrically with simultaneously, realize the pulling process of Glass tubing, break a two ends and formed the micro-nozzle of two symmetrical configuration.Then can move to the corresponding position heated nozzle that a two ends broken by Glass tubing by control heater, complete the forging process of two glass atomizers.By grinding device, processing is ground to glass atomizer again, make the shape that nozzle reaches required.The utility model, owing to being drawn by both-end, can obtain two identical glass atomizers, improves material use efficiency and production efficiency, simple to operate, well solves in the past that production efficiency is low, and material use efficiency is low, the problem of low precision.
Description
Technical field
The utility model belongs to micron (nanometer) level glass atomizer and makes field, espespecially relates to the glass micro-nozzle processing unit (plant) that a kind of both-end drives.
Background technology
Micro-nozzle is one of parts the most key in droplet ejection technology, and diameter, flow channel shape and inner wall surface quality determine diameter and the jet power of microlayer model.The making method of micro-nozzle has photolithography, electrocasting, micro spark (chemistry) processing method, Glass tubing drawing etc.When drawing makes glass micro-nozzle, be by controlling the deformation length of glass material and the heat-up time of each several part, obtaining the Glass tubing with different pore size and tapering.
The glass micro-nozzle that drawing makes has lower fluid resistance and good biological sample is compatible, the requirement of droplet ejection and the making of biochip microarray can be met, can produce needle point internal diameter is the micron even micro-nozzle of Nano grade, and through the glass micro-nozzle of forging, then by the micro-nozzle that heat treated draws out, eliminate the unrelieved stress that micro-nozzle is formed in pulling process.
At present, what drawing micro-nozzle producing device had a horizontal or vertical layout draws pin instrument, forging pin instrument.Draw pin instrument to have horizontal, rectilinear, the mode making micro-nozzle generally relies on aerodynamic force, electromagnetic force, gravity etc. to be pulled open from middle part by the glass pipe of heating; Glass tubing after drawing forms elongated fluid channel, in order to control the length of glass micro-nozzle, generally also needs the process of the glass microchannel of drawing through grinding.The working process of forging instrument is that because the effect of viscosity drop low surface tension makes glass generation residual set, port shrinks, the geometrical shape needed for formation by glass pipe or the micro-nozzle exit heating through drawing.These operations simultaneously all need the glass atomizer of geometry in particular, require that micro-nozzle consistence is good, to realize repeatable experiment.So need to produce micro-nozzle increasingly automated, simple to operate to make instrument, save labour and working hour, break away from the dependence to skilled operation; Need to produce the unanimously good micro-nozzle of the service performance such as geometrical shape, stress characteristics, to obtain applications well effect, need will draw and forging micro-nozzle set extremely same instrument, carry out drawing, high temperature polishing, the operation such as forging, needs can realize secondary and draw making micro-nozzle, to obtain the micro-nozzle of steep-taper.
In order to address this problem, domestic researchist has done correlative study work, mentality of designing as China Patent No. 201210123632.8 is by glass micropipette local heating and stretches, to form the smaller micro-nozzle of exit internal diameter, micropin geometrical shape is controlled by changing the operations such as pulling force, although propose a kind of automatization micro-nozzle that can carry out drawing and forging in this patent to make instrument simultaneously, but this invention is just integrated with the process of Glass tubing drawing and glass micropipette forging, do not have the device that integrated glass micro-nozzle grinds, therefore obtained micro-nozzle length can not control.
In addition, existing glass pipe drawing device is all that one end is fixed, and one end is movable in addition, and in pulling process, thermal source but maintains static, therefore break a meeting and depart from thermal source, cause glass pipe to break a two ends and be deformed into unsymmetric structure, two ends length is different.
Utility model content
Technical problem to be solved in the utility model is the glass micro-nozzle processing unit (plant) providing a kind of both-end to drive, and can be made the Glass tubing both-end symmetric deformation of drawing by the method and device, forms two consistent glass micro-nozzles.
Another technical problem to be solved in the utility model is to provide a kind of by drawing, forging and the glass micro-nozzle processing unit (plant) grinding the both-end driving be integrated in a machine.
For solving the problems of the technologies described above, technical solution of the present utility model is:
The glass micro-nozzle processing unit (plant) that both-end drives, comprises Glass tubing clamping device, Glass tubing draws running gear, heater assembly and control device; The two ends of this Glass tubing gripping apparatus grips fixing glass pipe; This Glass tubing draws running gear and is provided with two and drives Glass tubing two ends respectively and to the driving mechanism of two end motions; Described heater assembly is arranged on the side that Glass tubing draws running gear, and it comprises the well heater with annular-heating hole, is enclosed within the central authorities of Glass tubing when this bottoming hole uses.
Preferably, the forging running gear that described heater assembly can be driven along movement on the axis direction of Glass tubing is comprised further.
Preferably, comprise grinding device further, this grinding device is arranged on described Glass tubing and draws the opposite side of running gear, and what it comprised grinding attachment and can drive grinding attachment movement grinds running gear; This grinding attachment is made up of emery wheel and motor.
Preferably, described Glass tubing clamping device comprises first top board at respectively clamping glass pipe two ends, the first press table and the second top board, the second press table; Two press tables are provided with the V-shaped groove for placing glass pipe.
Preferably, two driving mechanisms that described Glass tubing draws running gear comprise stepper-motor, ball screw and feed screw nut, and this feed screw nut is connected with described Glass tubing clamping device.
Preferably, described forging running gear comprises stepper-motor, ball screw and feed screw nut, and this feed screw nut directly or is indirectly connected with described heater assembly.
Preferably, described heater assembly is also provided with the well heater micromatic setting for finely tuning heater locations; Well heater micromatic setting comprises Z-direction fine position instrument and XY direction fine position instrument, and this well heater micromatic setting is arranged on forging running gear.
Preferably, the described running gear that grinds comprises stepper-motor, ball screw and feed screw nut, and this feed screw nut directly or is indirectly connected with described grinding attachment; This grinds running gear and also comprises emery wheel micromatic setting, and it comprises XY direction fine position instrument and Z-direction fine position instrument.
After adopting such scheme, the utility model is compared with existing glass micro-nozzle producing device, the mode driven owing to have employed both-end draws Glass tubing, because of symmetric motion in pulling process, draw breakpoint location to be in well heater content all the time, Glass tubing is heated evenly, draw rate and rate of heating controlled, two the glass micro-nozzle symmetrical configuration formed, therefore can realize the making of the consistent glass micro-nozzle of two shapes simultaneously, improve make efficiency and the material use efficiency of glass micro-nozzle.
Meanwhile, the utility model adopts the heating unit of controlled movement, can realize the heating and calcining in position of glass micro-nozzle, without the need to secondary clamping, also can control the scantlings of the structure such as length, tapering of glass micro-nozzle further.
In addition, the utility model is provided with wheel grinding device further, can realize the grinding in place of glass micro-nozzle; In conjunction with heating unit and grinding attachment, the processes such as the drawing of glass micro-nozzle, calcining, grinding can be completed, realize the full-automatic processing of glass micro-nozzle.
Moreover, the utility model can by the motion of micro-chip control stepper-motor, accurate mode of motion can be realized control, significantly improve the handiness of control, simultaneously relative to the control mode of other motor, its structure is simple, and in the occasion higher to field requirement, the suitability of this device is good relative to other device.
Because whole device have employed symmetrical structure at motion parts, so it decreases and that the produce influence factor of internal system asymmetric due to structure in Glass tubing forging process, improve the precision of forging result.
In the profile of entirety, device described in the utility model adopts controlling box (base) and draws structure assembly in one, effectively reduces the interference of external factor, makes its volume reduce simultaneously.
So micro-nozzle producing device described in the utility model can produce the glass micropipette being applicable to multiple different occasion.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model;
Fig. 2 is plan structure schematic diagram of the present utility model;
Fig. 3 is Glass tubing of the present utility model clamping and drawing motion structure schematic diagram;
Fig. 4 is well heater of the present utility model clamping and forging motion structure schematic diagram;
Fig. 5 of the present utility modelly grinds motion structure schematic diagram;
Fig. 6 is base of the present utility model and controller schematic diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
What the utility model disclosed is the glass micro-nozzle processing unit (plant) that a kind of both-end drives, and see shown in Fig. 1 to Fig. 6, is preferred embodiment of the present utility model.Described processing unit (plant) comprises Glass tubing clamping device 1, Glass tubing draws running gear 2, heater assembly 3, forging running gear 4, grinding device 5, control device 6 and base 7.Wherein:
Described Glass tubing clamping device 1 is for gripping the two ends of Glass tubing, and the kind structure that it can adopt realizes.In the present embodiment, this Glass tubing clamping device 1 comprises first top board 11, first press table 12 and second top board 13, second press table 14 at clamping glass pipe 8 two ends respectively.In order to the firm clamping of Glass tubing, can arrange V-shaped groove on two press tables 12,14, Glass tubing 8 is placed in the V-shaped groove of press table, then fixes to clamp with top board.Top board can be secured by bolts on press table.
Described Glass tubing drawing running gear 2 comprises two and drives described two press tables 12,14 to the first driving mechanism 21 and the second driving mechanism 22 of Glass tubing 8 liang of end motions respectively.The first described driving mechanism 21 comprises stepper-motor 211, by the ball screw 212 of stepper-motor 211 driven rotary and feed screw nut's (not shown) of coordinating with ball screw 212, this feed screw nut is connected with Glass tubing clamping device 1, and the present embodiment directly or is indirectly connected with the first described press table 12.Further, described stepper-motor 211 is connected by shaft coupling 213 with between ball screw 212; Described ball screw 212 two ends support fixing by bearing 214; Described press table is fixed on a clamping device web plate 215, and described feed screw nut is fixed on this clamping device web plate 215, thus feed screw nut and described press table are linked together indirectly.The structure of the second described driving mechanism 22 is identical with the structure of the first driving mechanism 21, is not described in detail.Also guiding mechanism 23 is set further, this guiding mechanism 23 comprises guide rail 231 and can the slide block 232 of slippage on this guide rail 231, this slide block 23 can directly be fixed on described two press tables 12,14, for the structure being provided with clamping device web plate 215, this slide block 23 can be fixed on this clamping device web plate 215.Arrange again a retaining plate 24 further, this retaining plate 24 is for supporting fixing whole device, and namely described stepper-motor 211, bearing 214, guide rail 231 are all secured by bolts on this retaining plate 24.
Described heater assembly 3 is arranged on Glass tubing and draws running gear 2 side, and it comprises the well heater 31 with annular-heating hole and the well heater web plate 32 for fixing this well heater 31, is enclosed within the central authorities of Glass tubing 8 when this bottoming hole uses.Further, this heater assembly 3 is also provided with the well heater micromatic setting 33 for finely tuning well heater 31 position, and described well heater web plate 32 is fixed on this well heater micromatic setting 33.This well heater micromatic setting 33 can comprise Z-direction fine position instrument 331 and XY direction fine position instrument 332.Described well heater web plate 32 can directly be fixed on described forging running gear 4, also indirectly can be fixed on forging running gear 4 by described well heater micromatic setting 33.
Can also arrange forging running gear 4 further, this forging running gear 4 moves along on the axis direction of Glass tubing 8 in order to drive described heater assembly 3, and it can adopt various structures to realize.In the present embodiment, this forging running gear 4 comprises stepper-motor 41, by the ball screw 42 of stepper-motor 41 driven rotary and feed screw nut's (not shown) of coordinating with ball screw 42, this feed screw nut directly or is indirectly connected with described heater assembly 3.Further, described stepper-motor 41 is connected by shaft coupling 43 with ball screw 42; Described ball screw 42 two ends support fixing by bearing 44.Described heater assembly 3 can be fixed on a forging web plate 45, and described feed screw nut is fixed on this forging web plate 45, thus feed screw nut and described heater assembly 3 is indirectly linked together.Also comprise guiding mechanism further, this guiding mechanism comprises guide rail 46 and can the slide block 47 of slippage on this guide rail 46, this slide block 47 can directly be fixed on described heater assembly 3, and for the structure being provided with forging web plate 45, this slide block 47 can be fixed on this forging web plate 45.Be provided with again a forging retaining plate 48 further, this forging retaining plate 48 is for supporting fixing whole device, and namely described stepper-motor 41, bearing 44, guide rail 46 are all secured by bolts on this forging retaining plate 48.After nozzle has drawn, stepper-motor 41 has driven ball screw 42 to drive heater assembly 3 first backward two ends motion, carries out forging processing respectively to the glass micro-nozzle breaking a two ends.
In order to the length at accurate Control Nozzle tapering place, need to arrange grinding device 5 further.This grinding device 5 is arranged on Glass tubing and draws the opposite side of running gear 2, and what it comprised grinding attachment 51 and can drive grinding attachment movement grinds running gear 52.Described grinding attachment 51 is made up of emery wheel 511 and motor 512.Described grind running gear 52 and can be realized by various structures, in the present embodiment, this grinds, and running gear 52 comprises stepper-motor 521, by the ball screw 522 of stepper-motor 521 driven rotary and feed screw nut's (not shown) of coordinating with ball screw 522, this feed screw nut directly or is indirectly connected with described grinding attachment 51.Further, described stepper-motor 521 is connected by shaft coupling 523 with ball screw 522; Described ball screw 522 two ends support fixing by bearing 524.Described grinding attachment 51 directly or indirectly can be fixed one and grind on web plate 525, and described feed screw nut is fixed on this and grinds on web plate 525, thus feed screw nut and described grinding attachment 51 is indirectly linked together.This grinds running gear 52 and can further include guiding mechanism, this guiding mechanism comprises guide rail 526 and can the slide block 527 of slippage on this guide rail 526, this slide block 527 can directly be fixed on described grinding attachment 51, for being provided with the structure grinding web plate 525, this slide block 527 can be fixed on this and grind on web plate 525.Be provided with again one further and grind retaining plate 53, this grinds retaining plate 53 for supporting fixing whole device, and namely described stepper-motor 521, bearing 524, guide rail 526 are all secured by bolts in this and grind on retaining plate 53.The described running gear 52 that grinds also comprises emery wheel micromatic setting, this emery wheel micromatic setting can be arranged on and described grind on web plate 525, or be directly connected with above-mentioned feed screw nut, it can comprise XY direction fine position instrument 528 and Z-direction fine position instrument 529.Described grinding device 5 drives ball screw 522 to drive grinding attachment 51 to move along Y-direction (with the direction of Glass tubing axis being parallel) mainly through stepper-motor 521, regulated the position of wheel grinding nozzle again by fine-adjusting instrument 528,529 further, complete the grinding technology of nozzle.
Described control device 6 comprises controller (not shown, can be arranged in base 7), also comprises start button 61, stop button 62, fine position button 63 and TIP 64.And the corresponding position of each running gear motion is by inputting corresponding parameter to control to controller.
Described base 7 is for supporting fixing each device.
The working method of glass micro-nozzle processing unit (plant) described in the utility model is as follows:
Step one, selects well heater: the well heater 31 selecting to have corresponding bottoming hole according to the external diameter of Glass tubing 8.Gap between bottoming hole and Glass tubing 8 can not too large also can not be too little: the too large heat in gap is not easily concentrated, and rate of heating is too slow, and Heating temperature is low, sometimes even occurs drawing continuous situation; Gap is too little, installs inconvenience, easily occurs that bottoming hole and Glass tubing 8 be not to the situation of the heart.So the diameter of general bottoming hole should 1 – 2mm larger than Glass tubing 8 diameter.
Step 2, clamping glass pipe: by the two ends clamping of Glass tubing 8 on Glass tubing clamping device 1.
Step 3, correct: after clamping Glass tubing, run machine, the relative position between well heater 31 and Glass tubing 8 is regulated by fine position button 63 control heater micromatic setting 33, make axis and the Glass tubing dead in line of bottoming hole, otherwise the glass micro-nozzle of pull-out can secundly, straight degree and directivity poor.
Step 4, draw: until clamping with after regulating Glass tubing 8, well heater 31 starts heating, when heater strip reaches design temperature, this temperature is kept to continue heating, two stepper-motors controlling Glass tubing drawing running gear 2 with Time Controller pull Glass tubing 8 to two end motions until break simultaneously, break place's formation two glass micro-nozzles, complete pulling process.
Step 5, forging: the glass micro-nozzle drawn is not closed, so need to carry out forging.Draw the corresponding position that rear forging running gear 4 successively moves to well heater 31 two ends that Glass tubing disconnects to heat glass micro-nozzle, nozzle tip is closed, the closed tapering of sight glass pipe can be carried out by magnifying glass in forging process, namely stop heating when tapering reaches desired value, complete the forging process of nozzle.The tapering that Glass tubing is closed under normal circumstances, between 30o to 45o, so both can make the variation length of runner reduce, can ensure again the directivity of runner.After nozzle equal forging in two ends is good, well heater micromatic setting 33 drive well heater 31 along the X direction (with the direction of Glass tubing axes normal) move, away from Glass tubing.
Step 6, grind: drive emery wheel 511 to move to corresponding position by grinding running gear 52, the nozzle good to forging grinds processing, is removed the closed region of nozzle tip, grind the nozzle inside diameter wanted, decide grinding by microscopic examination nozzle inside diameter and whether complete.Glass micropipette in general biotechnology needs to grind an inclined-plane, and the nozzle as droplet ejection then needs to grind the plane with Glass tubing axes normal.The parameters such as the position that the last two steps is rapid and process period are controlled by controller.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model to be imposed any restrictions, therefore the change in every case done according to claim of the present utility model and specification sheets or modification, all should belong within scope that the utility model patent contains.
Claims (8)
1. a glass micro-nozzle processing unit (plant) for both-end driving, is characterized in that: comprise Glass tubing clamping device (1), Glass tubing draws running gear (2), heater assembly (3) and control device (6); This Glass tubing clamping device (1) grips the two ends of Glass tubing (8); This Glass tubing draws running gear (2) and is provided with two and drives Glass tubing two ends respectively and to the driving mechanism of two end motions; Described heater assembly (3) is arranged on the side that Glass tubing draws running gear (2), and it comprises the well heater (31) with annular-heating hole, is enclosed within the central authorities of Glass tubing when this bottoming hole uses.
2. the glass micro-nozzle processing unit (plant) of both-end driving according to claim 1, is characterized in that: comprise the forging running gear (4) that described heater assembly (3) can be driven along movement on the axis direction of Glass tubing (8) further.
3. the glass micro-nozzle processing unit (plant) of both-end driving according to claim 2, it is characterized in that: comprise grinding device (5) further, this grinding device is arranged on the opposite side that described Glass tubing draws running gear (2), and what it comprised grinding attachment (51) and can drive grinding attachment movement grinds running gear (52); This grinding attachment (51) is made up of emery wheel (511) and motor (512).
4. according to the glass micro-nozzle processing unit (plant) that the both-end one of claim 1-3 Suo Shu drives, it is characterized in that: described Glass tubing clamping device (1) comprises first top board (11) at respectively clamping glass pipe (8) two ends, the first press table (12) and the second top board (13), the second press table (14); Two press tables (12,14) are provided with the V-shaped groove for placing glass pipe.
5. according to the glass micro-nozzle processing unit (plant) that the both-end one of claim 1-3 Suo Shu drives, it is characterized in that: two driving mechanisms that described Glass tubing draws running gear (2) comprise stepper-motor, ball screw and feed screw nut, and this feed screw nut is connected with described Glass tubing clamping device (1).
6. the glass micro-nozzle processing unit (plant) of both-end driving according to claim 2, it is characterized in that: described forging running gear (4) comprises stepper-motor (41), ball screw (42) and feed screw nut, and this feed screw nut directly or is indirectly connected with described heater assembly (3).
7. the glass micro-nozzle processing unit (plant) that the both-end according to claim 2,3 or 6 drives, is characterized in that: described heater assembly (3) is also provided with the well heater micromatic setting (33) for finely tuning well heater (31) position; Well heater micromatic setting (33) comprises Z-direction fine position instrument (331) and XY direction fine position instrument (332), and this well heater micromatic setting (33) is arranged on forging running gear (4).
8. the glass micro-nozzle processing unit (plant) of both-end driving according to claim 3, it is characterized in that: the described running gear (52) that grinds comprises stepper-motor (521), ball screw (522) and feed screw nut, and this feed screw nut directly or is indirectly connected with described grinding attachment (51); This grinds running gear (52) and also comprises emery wheel micromatic setting, and it comprises XY direction fine position instrument (528) and Z-direction fine position instrument (529).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520370070.6U CN204644127U (en) | 2015-06-02 | 2015-06-02 | The glass micro-nozzle processing unit (plant) that both-end drives |
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| CN201520370070.6U CN204644127U (en) | 2015-06-02 | 2015-06-02 | The glass micro-nozzle processing unit (plant) that both-end drives |
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| CN204644127U true CN204644127U (en) | 2015-09-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104909550A (en) * | 2015-06-02 | 2015-09-16 | 厦门理工学院 | Double-side driven glass micro-nozzle processing device and processing method |
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- 2015-06-02 CN CN201520370070.6U patent/CN204644127U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104909550A (en) * | 2015-06-02 | 2015-09-16 | 厦门理工学院 | Double-side driven glass micro-nozzle processing device and processing method |
| CN104909550B (en) * | 2015-06-02 | 2017-05-31 | 厦门理工学院 | Glass micro-nozzle processing unit (plant) and its processing method that both-end drives |
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