CN204640148U - A kind of hydraulic support main control valve breaks the extracting tool of spool - Google Patents

A kind of hydraulic support main control valve breaks the extracting tool of spool Download PDF

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Publication number
CN204640148U
CN204640148U CN201520175177.5U CN201520175177U CN204640148U CN 204640148 U CN204640148 U CN 204640148U CN 201520175177 U CN201520175177 U CN 201520175177U CN 204640148 U CN204640148 U CN 204640148U
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China
Prior art keywords
main control
control valve
spool
push rod
handle
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Expired - Lifetime
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CN201520175177.5U
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Chinese (zh)
Inventor
郑文有
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Shan Mei Group Shenmu County Red Building Woods Mining Industry Co Ltd
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Shan Mei Group Shenmu County Red Building Woods Mining Industry Co Ltd
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Abstract

The utility model discloses a kind of hydraulic support main control valve to break the extracting tool of spool, comprise for the bracing or strutting arrangement of supporting post-rod and the clamping device for mobile push rod, bracing or strutting arrangement is connected by gripper shoe with described clamping device.In this device, push rod is processed with suspension hook, by bracing or strutting arrangement, push rod is fixed, after disconnected spool is sling by suspension hook, move push rod by clamping device, thus taken out from valve body by disconnected spool, this device not only can very easily by disconnected valve core taking, and structure is simple, easily operates.

Description

一种液压支架主控阀断阀芯的拆卸工具A tool for removing the main control valve core of a hydraulic support

技术领域technical field

本实用新型属于拆卸工具技术领域,涉及一种液压支架主控阀断阀芯的拆卸工具。The utility model belongs to the technical field of dismantling tools, and relates to a dismantling tool for a main control valve of a hydraulic support to break a spool.

背景技术Background technique

在采矿行业中,经常会对综采工作面的液压支架进行检修,在检修时会发现主控阀芯断裂的故障,在处理这些故障时需要取出阀体中的断阀芯,由于主控阀芯与阀体间隙较小,因此用普通的工具很难将断阀阀芯取出,给检修带来了一定的困难,降低了检修效率。In the mining industry, the hydraulic support of the fully mechanized mining face is often overhauled. During the overhaul, the fault of the main control spool breakage will be found. When dealing with these faults, the broken spool in the valve body needs to be taken out. Because the main control valve The gap between the core and the valve body is small, so it is difficult to take out the shut-off valve core with ordinary tools, which brings certain difficulties to the maintenance and reduces the maintenance efficiency.

实用新型内容Utility model content

本实用新型的目的是提供一种液压支架主控阀断阀芯的拆卸工具,解决了现有技术中存在的液压支架主控阀的断阀芯难以取出,给液压支架的检修带来困难的问题。The purpose of this utility model is to provide a dismantling tool for the broken valve core of the main control valve of the hydraulic support, which solves the problem that the broken valve core of the main control valve of the hydraulic support is difficult to take out in the prior art, which brings difficulties to the maintenance of the hydraulic support question.

本实用新型所采用的技术方案是,一种液压支架主控阀断阀芯的拆卸工具,包括用于支撑顶杆的支撑装置和用于移动顶杆的夹持装置,支撑装置与夹持装置通过支撑板连接。The technical solution adopted by the utility model is a dismantling tool for the main control valve core of a hydraulic support, including a supporting device for supporting the ejector rod and a clamping device for moving the ejector rod, the supporting device and the clamping device Connection via support plate.

本实用新型的特点还在于,The utility model is also characterized in that,

其中支撑装置包括方桌形的支架,支架的中心开有通孔,通孔的内壁上刻有螺纹,顶杆穿过通孔伸入支架中,支架桌面的一边边缘处设有与其桌面垂直的长方体支撑板,支撑板的一面焊接在支架上,支撑板的另一面上开有长方形的凹槽,凹槽内嵌有连接轴,连接轴与夹持装置连接。Wherein the supporting device comprises a square table-shaped bracket, the center of the bracket is provided with a through hole, the inner wall of the through hole is engraved with threads, the ejector rod passes through the through hole and extends into the bracket, and one edge of the bracket desktop is provided with a cuboid perpendicular to the desktop A support plate, one side of the support plate is welded on the bracket, a rectangular groove is formed on the other surface of the support plate, a connecting shaft is embedded in the groove, and the connecting shaft is connected with the clamping device.

其中夹持装置包括活动管钳,活动管钳包括圆柱状的手柄和用于夹紧顶杆的夹持机构,手柄与夹持机构铰接,手柄与夹持机构的铰接处设有用于调整夹持机构开口大小的调整球阀,手柄上开有连接孔,连接孔与手柄的柄身垂直且贯通。The clamping device includes a movable pipe wrench. The movable pipe wrench includes a cylindrical handle and a clamping mechanism for clamping the ejector rod. The handle is hinged to the clamping mechanism. The adjustment ball valve of the opening size of the mechanism has a connecting hole on the handle, and the connecting hole is perpendicular to and connected with the shank of the handle.

其中凹槽与支撑板的板厚贯通,连接轴与凹槽的内凹平面平行。Wherein the groove runs through the thickness of the support plate, and the connecting axis is parallel to the concave plane of the groove.

其中顶杆的一端被弯成吊钩状,顶杆的另一端上焊接有直杆状手把,手把与顶杆垂直,顶杆的杆身上刻有螺纹且套有螺母,顶杆与通孔通过螺纹旋合。One end of the ejector rod is bent into a hook shape, and a straight rod-shaped handle is welded on the other end of the ejector rod. The handle is perpendicular to the ejector rod. The holes are screwed together by threads.

其中手柄的直径小于连接轴的长度。Wherein the diameter of the handle is less than the length of the connecting shaft.

其中连接孔与连接轴配合连接。Wherein the connection hole is matched with the connection shaft.

本实用新型的有益效果是,本装置中顶杆上加工有吊钩,通过支撑装置将顶杆固定,吊钩将断阀芯吊起后,通过夹持装置来移动顶杆,从而将断阀芯从阀体中取出,本装置不仅可以很方便的将断阀芯取出,而且结构简单,容易操作。The beneficial effect of the utility model is that a hook is processed on the ejector rod in the device, and the ejector rod is fixed by the supporting device. The core is taken out from the valve body, and the device can not only take out the broken valve core very conveniently, but also has a simple structure and is easy to operate.

附图说明Description of drawings

图1是本实用新型一种液压支架主控阀断阀芯的拆卸工具的结构示意图;Fig. 1 is a schematic structural view of a dismounting tool for a main control valve core of a hydraulic support of the present invention;

图2是图1中支撑板的侧视结构示意图;Fig. 2 is a side view structural schematic diagram of the support plate in Fig. 1;

图3是图1中活动管钳的结构示意图;Fig. 3 is the structural representation of movable pipe wrench in Fig. 1;

图4是液压支架主控阀的结构示意图;Fig. 4 is a structural schematic diagram of the main control valve of the hydraulic support;

图5是液压支架主控阀的断阀芯结构示意图。Fig. 5 is a schematic diagram of the broken valve core structure of the main control valve of the hydraulic support.

图中,1.顶杆,2.活动管钳,3.支撑板,4.支架,5.螺母,6.连接孔,7.连接轴,8.调整球阀,9.手柄,10.夹持机构,11.凹槽,12.液压支架主控阀,13.断阀芯,14.圆孔a,15.圆孔b。In the figure, 1. Push rod, 2. Movable pipe wrench, 3. Support plate, 4. Bracket, 5. Nut, 6. Connecting hole, 7. Connecting shaft, 8. Adjusting ball valve, 9. Handle, 10. Clamping Mechanism, 11. groove, 12. hydraulic support main control valve, 13. broken spool, 14. round hole a, 15. round hole b.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型一种液压支架主控阀断阀芯的拆卸工具,如图1所示,包括用于支撑顶杆1的支撑装置和用于移动顶杆1的夹持装置,支撑装置与夹持装置通过支撑板3连接。The utility model is a dismounting tool for a main control valve core of a hydraulic support, as shown in Fig. The devices are connected by a support plate 3 .

支撑装置包括方桌形的支架4,支架4的中心开有通孔,通孔的孔壁上开有螺纹,顶杆1穿过通孔伸入支架4中,支架4桌面的一边边缘处设有与其桌面垂直的长方体支撑板3,支撑板3的一面焊接在支架4上,支撑板3的另一面上开有长方形凹槽11,凹槽11与支撑板3的板厚贯通,凹槽11内嵌有连接轴7,连接轴7与凹槽11的内凹平面平行。The support device comprises a square table-shaped support 4, the center of the support 4 has a through hole, the hole wall of the through hole is provided with threads, the ejector rod 1 passes through the through hole and stretches into the support 4, and one side edge of the support 4 desktop is provided with A cuboid support plate 3 perpendicular to its desktop, one side of the support plate 3 is welded on the bracket 4, and the other side of the support plate 3 is provided with a rectangular groove 11, the groove 11 runs through the thickness of the support plate 3, and the inside of the groove 11 A connecting shaft 7 is embedded, and the connecting shaft 7 is parallel to the concave plane of the groove 11 .

如图3所示,夹持装置包括活动管钳2,活动管钳2包括圆柱状的手柄9和夹持机构10,手柄9与夹持机构10铰接,手柄9与夹持机构10的连接处设有用于调整夹持机构10开口大小的调整球阀8,手柄9上开有与连接轴7配合的连接孔6,连接孔6沿手柄9的柄身垂直且贯通。As shown in Figure 3, the clamping device includes a movable pipe wrench 2, and the movable pipe wrench 2 includes a cylindrical handle 9 and a clamping mechanism 10, the handle 9 is hinged to the clamping mechanism 10, and the connection between the handle 9 and the clamping mechanism 10 An adjustment ball valve 8 for adjusting the opening size of the clamping mechanism 10 is provided, and a connecting hole 6 cooperating with the connecting shaft 7 is opened on the handle 9 , and the connecting hole 6 is vertical and penetrates along the handle body of the handle 9 .

夹持机构10用于将顶杆1夹紧。The clamping mechanism 10 is used for clamping the push rod 1 .

夹持装置通过连接孔6与连接轴7的配合与支撑板3连接。手柄9的直径小于连接轴7的长度,这样可使手柄9在连接轴7上来回移动。The clamping device is connected with the supporting plate 3 through the cooperation of the connecting hole 6 and the connecting shaft 7 . The diameter of the handle 9 is less than the length of the connecting shaft 7, so that the handle 9 can move back and forth on the connecting shaft 7.

顶杆1一端被弯成吊钩状,顶杆1的另一端上焊接有直杆状手把,手把与顶杆1垂直。顶杆1的杆身上刻有螺纹且套有螺母5,螺母5通过铆钉固定在支架4上。One end of the push rod 1 is bent into a hook shape, and the other end of the push rod 1 is welded with a straight rod-shaped handle, which is perpendicular to the push rod 1 . Threads are engraved on the body of the push rod 1 and a nut 5 is sleeved on it, and the nut 5 is fixed on the bracket 4 by rivets.

本实用新型一种液压支架主控阀断阀芯的拆卸工具的使用方法为,液压支架主控阀12的结构如图4所示,将本装置放在液压支架主控阀12上,将顶杆1有吊钩的一端通过圆孔b15插入液压支架主控阀12中,顶杆1的吊钩作用于液压支架主控阀12中的断阀芯13(断阀芯13的结构如图5所示),顶杆1的吊钩穿过圆孔a14将断阀芯13勾起,调节调整球阀8,使夹持机构10将顶杆1夹紧,手柄9在转轴7上来回移动,手柄9顺着顶杆1的螺纹旋出方向移动一次,顶杆1就会从液压支架主控阀12中上升一点距离,此时,调节调整球阀8,使夹持机构10松开顶杆1,然后夹持机构10再将顶杆1靠近支架4的部分夹紧,手柄9顺着顶杆1的螺纹旋出方向再移动一次,顶杆1就会从液压支架主控阀12中再上升一点距离,如此重复的使夹持机构10松开、夹紧,直至顶杆1从液压支架主控阀12中完全拉出,从而取出断阀芯13为止。The utility model uses a dismounting tool for a main control valve of a hydraulic support. The structure of the main control valve 12 of the hydraulic support is shown in FIG. The end of the rod 1 with the hook is inserted into the main control valve 12 of the hydraulic support through the round hole b15, and the hook of the ejector rod 1 acts on the break-off spool 13 in the main control valve 12 of the hydraulic support (the structure of the break-off spool 13 is shown in Figure 5 As shown), the hook of the ejector rod 1 passes through the round hole a14 to lift the broken valve core 13, adjust the ball valve 8, so that the clamping mechanism 10 clamps the ejector rod 1, the handle 9 moves back and forth on the rotating shaft 7, and the handle 9. Move once along the screw-out direction of the ejector rod 1, and the ejector rod 1 will rise a little distance from the main control valve 12 of the hydraulic support. At this time, adjust the ball valve 8 so that the clamping mechanism 10 releases the ejector rod 1. Then the clamping mechanism 10 clamps the part of the ejector rod 1 close to the support 4, and the handle 9 moves once more along the screw-out direction of the ejector rod 1, and the ejector rod 1 will rise a little more from the main control valve 12 of the hydraulic support. distance, so that the clamping mechanism 10 is loosened and clamped repeatedly until the push rod 1 is completely pulled out from the main control valve 12 of the hydraulic support, so that the broken valve core 13 is taken out.

本实用新型一种液压支架主控阀断阀芯的拆卸工具,本装置采用了顶丝原理,通过顶杆1与支架4中心通孔的螺纹配合,运用夹持装置将顶杆1从液压支架主控阀12中移出,从而将液压支架主控阀12中的断阀芯13取出,结构简单,操作简便。The utility model is a disassembly tool for the main control valve core of a hydraulic support. The device adopts the jacking wire principle, and through the screw fit between the ejector rod 1 and the center through hole of the support 4, the ejector rod 1 is separated from the hydraulic support by a clamping device. The main control valve 12 is removed, so that the broken valve core 13 in the main control valve 12 of the hydraulic support is taken out, the structure is simple, and the operation is easy.

Claims (7)

1. a hydraulic support main control valve breaks the extracting tool of spool, it is characterized in that: comprise for the bracing or strutting arrangement of supporting post-rod (1) and the clamping device for mobile push rod (1), described bracing or strutting arrangement is connected by gripper shoe (3) with described clamping device.
2. a kind of hydraulic support main control valve according to claim 1 breaks the extracting tool of spool, it is characterized in that: described bracing or strutting arrangement comprises the support (4) of square table shape, the center of support (4) has through hole, the inwall of described through hole is carved with screw thread, push rod (1) stretches in support (4) through described through hole, one side edge of support (4) desktop is provided with the cuboid gripper shoe (3) with its vertical, the one side of gripper shoe (3) is welded on support (4), the another side of gripper shoe (3) has rectangular groove (11), groove (11) is embedded with connecting axle (7), connecting axle (7) is connected with described clamping device.
3. a kind of hydraulic support main control valve according to claim 2 breaks the extracting tool of spool, it is characterized in that: described clamping device comprises alligator wrench (2), alligator wrench (2) comprises columned handle (9) and the clamping device (10) for clamping push rod (1), handle (9) is hinged with clamping device (10), handle (9) is provided with the adjustment ball valve (8) for adjusting clamping device (10) openings of sizes with the hinged place of clamping device (10), handle (9) has connecting hole (6), connecting hole (6) is vertical and through with the handle body of handle (9).
4. a kind of hydraulic support main control valve according to claim 2 breaks the extracting tool of spool, it is characterized in that: described groove (11) is through with the thickness of slab of described gripper shoe (3), and described connecting axle (7) is parallel with the interior concave plane of described groove (11).
5. a kind of hydraulic support main control valve according to claim 2 breaks the extracting tool of spool, it is characterized in that: one end of described push rod (1) is curved suspension hook shape, the other end of push rod (1) is welded with direct rod shape hand handle, described hand handle is vertical with push rod (1), the shaft of push rod (1) is carved with screw thread and overlaps and have nut (5), push rod (1) and described through hole pass through threaded engagement.
6. a kind of hydraulic support main control valve according to claim 3 breaks the extracting tool of spool, it is characterized in that: the diameter of described handle (9) is less than the length of connecting axle (7).
7. a kind of hydraulic support main control valve according to claim 3 breaks the extracting tool of spool, it is characterized in that: described connecting hole (6) and connecting axle (7) are connected.
CN201520175177.5U 2015-03-26 2015-03-26 A kind of hydraulic support main control valve breaks the extracting tool of spool Expired - Lifetime CN204640148U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108730525A (en) * 2017-11-16 2018-11-02 江苏核电有限公司 A kind of nuclear reactors cooling agent pump mechanical sealing unit assembly and disassembly methods and device
CN109514499A (en) * 2018-12-28 2019-03-26 江苏核电有限公司 A kind of Multi-functional valve core attaching/detaching apparatus and application method
CN113510662A (en) * 2021-07-23 2021-10-19 新疆中泰兴苇生物科技有限公司 Adjustable valve clearance is with crowded jackscrew head auxiliary device of going into
CN113696138A (en) * 2021-09-16 2021-11-26 无锡华测电子系统有限公司 Telescopic crochet hook

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108730525A (en) * 2017-11-16 2018-11-02 江苏核电有限公司 A kind of nuclear reactors cooling agent pump mechanical sealing unit assembly and disassembly methods and device
CN108730525B (en) * 2017-11-16 2024-04-09 江苏核电有限公司 Nuclear reactor coolant pump mechanical seal unit dismounting method and device
CN109514499A (en) * 2018-12-28 2019-03-26 江苏核电有限公司 A kind of Multi-functional valve core attaching/detaching apparatus and application method
CN113510662A (en) * 2021-07-23 2021-10-19 新疆中泰兴苇生物科技有限公司 Adjustable valve clearance is with crowded jackscrew head auxiliary device of going into
CN113696138A (en) * 2021-09-16 2021-11-26 无锡华测电子系统有限公司 Telescopic crochet hook

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