CN204639175U - The Special rotary fixture that ultrasonic vibration assists drill gun to process - Google Patents

The Special rotary fixture that ultrasonic vibration assists drill gun to process Download PDF

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Publication number
CN204639175U
CN204639175U CN201520361736.1U CN201520361736U CN204639175U CN 204639175 U CN204639175 U CN 204639175U CN 201520361736 U CN201520361736 U CN 201520361736U CN 204639175 U CN204639175 U CN 204639175U
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sleeve
flange
rotating shaft
flanged
flange sleeve
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傅波
柳晓东
程伟然
庄文敏
周光伟
张文烽
罗经平
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Sichuan University
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Sichuan University
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Abstract

The Special rotary fixture that a kind of ultrasonic vibration assists drill gun to process, this device comprises flanged rotating shaft, flange sleeve I, flange sleeve II, flange sleeve III, packing ring I, packing ring II and outer sleeve, described flange sleeve I is set in one end of flanged rotating shaft, one end of this flange sleeve I is connected by screw described flanged rotating shaft, one end of packing ring I and flange sleeve II, the other end of this flange sleeve I connects outer sleeve by bearing, the other end of described flange sleeve II is connected by screw packing ring II and is set in the flange sleeve III on the flanged rotating shaft other end, described flange sleeve III connects outer sleeve by bearing.The utility model syndeton is simple, ultrasonic vibrational energy loss is little, working (machining) efficiency is high and structure is simple, be easy to for machine reformation and price is lower.

Description

超声振动辅助枪钻加工的专用旋转夹具Special Rotary Fixture for Ultrasonic Vibration Assisted Gun Drilling

技术领域 technical field

本发明涉及一种旋转夹具,尤其涉及超声振动辅助枪钻加工的专用旋转夹具。 The invention relates to a rotary fixture, in particular to a special rotary fixture for ultrasonic vibration-assisted gun drilling.

背景技术 Background technique

枪钻属于外排屑深孔加工刀具,是目前加工直径6mm以下的小深孔的重要加工方法,是一种能一次钻削就获得良好的表面粗糙度和精度孔的刀具。枪钻加工所用的旋转夹具因体积小、可在旋转情况下保持对刀具持续供给冷却液而广泛使用。但是现有的枪钻加工所用的旋转夹具都是采用的莫氏锥柄的连接方式,需要相对应的莫氏锥孔装置才能进行配合,因此价格昂贵且与机床连接不方便,而且用于超声振动辅助枪钻加工时振动能量会大量损耗,从而导致加工效率大大降低,降低刀具寿命,而且不利于机床的改造。 Gun drilling belongs to the deep hole processing tool with external chip removal. It is an important processing method for processing small deep holes with a diameter of less than 6mm. It is a tool that can obtain good surface roughness and precision holes with one drilling. The rotary fixture used in gun drilling is widely used because of its small size and the ability to keep supplying coolant to the tool continuously while rotating. However, the rotary fixtures used in the existing gun drilling process all adopt the Morse taper shank connection method, which requires the corresponding Morse taper hole device to cooperate, so the price is expensive and it is inconvenient to connect with the machine tool, and it is used for ultrasonic A large amount of vibration energy will be lost during vibration-assisted gun drilling, which will greatly reduce the processing efficiency, reduce the tool life, and is not conducive to the transformation of the machine tool.

发明内容 Contents of the invention

为了弥补现有超声振动辅助枪钻钻削加工所用旋转夹具的不足,本发明设计了一种连接结构简单、超声振动能量损耗小、加工效率高且结构简单、易于用于机床改造且价格较低的专用旋转夹具。 In order to make up for the shortcomings of the existing rotary fixture used in ultrasonic vibration-assisted gun drilling, the present invention designs a rotary fixture with simple connection structure, low ultrasonic vibration energy loss, high processing efficiency and simple structure, easy to be used for machine tool transformation and low price. special rotating fixture.

本发明的目的由以下技术措施实现: The object of the present invention is achieved by the following technical measures:

一种超声振动辅助枪钻加工的专用旋转夹具,该装置包括带法兰旋转轴、法兰套筒I、法兰套筒II、法兰套筒III、垫圈I、垫圈II和外套筒,所述带法兰旋转轴与法兰套筒I、法兰套筒II、法兰套筒III、外套筒同轴,所述法兰套筒I套装于带法兰旋转轴的一端,该法兰套筒I的一端通过螺钉连接所述带法兰旋转轴、垫圈I和法兰套筒II的一端,该法兰套筒I的另一端通过轴承连接外套筒,所述法兰套筒II的另一端通过螺钉连接垫圈II和套装于带法兰旋转轴另一端上的法兰套筒III,所述法兰套筒III通过轴承连接外套筒,所述外套筒设有内沟槽I并通过嵌于该内沟槽I中的密封圈与法兰套筒II密封连接,所述法兰套筒II设有内沟槽II并通过嵌于该内沟槽II中的密封圈与带法兰旋转轴密封连接。 A special rotary fixture for ultrasonic vibration-assisted gun drilling, the device includes a rotating shaft with a flange, a flange sleeve I, a flange sleeve II, a flange sleeve III, a gasket I, a gasket II and an outer sleeve, The rotating shaft with flange is coaxial with flange sleeve I, flange sleeve II, flange sleeve III and outer sleeve, and the flange sleeve I is set on one end of the rotating shaft with flange. One end of the flange sleeve I is connected with one end of the flanged rotating shaft, the washer I and the flange sleeve II through a screw, and the other end of the flange sleeve I is connected with the outer sleeve through a bearing, and the flange sleeve The other end of the cylinder II is connected to the washer II and the flange sleeve III set on the other end of the rotating shaft with the flange through a screw, and the flange sleeve III is connected to the outer sleeve through a bearing, and the outer sleeve is provided with an inner The groove I is sealed and connected with the flange sleeve II through the seal ring embedded in the inner groove I, and the flange sleeve II is provided with the inner groove II and passed through the sealing ring embedded in the inner groove II The ring is sealed with the flanged rotary shaft.

所述带法兰旋转轴在该带法兰旋转轴的轴心线方向上一端开有光孔,另一端开有螺纹孔,中间开有冷却液通道I,带法兰旋转轴在垂直于所述带法兰旋转轴轴心线的方向上开有冷却液通道II且与冷却液通道I相贯通,外套筒一侧开有螺纹孔,另一侧开有冷却液通道III且与冷却液通道II同轴,法兰套筒II开有冷却液通道IV和冷却液槽,该冷却液通道IV与冷却液槽相贯通且与冷却液通道II同轴。 One end of the rotating shaft with flange is provided with a light hole in the direction of the axis line of the rotating shaft with flange, the other end is provided with a threaded hole, and a coolant channel I is opened in the middle. A coolant channel II is opened in the direction of the axis line of the rotating shaft with a flange and communicates with the coolant channel I. A threaded hole is opened on one side of the outer sleeve, and a coolant channel III is opened on the other side and connected to the coolant channel. The channel II is coaxial, and the flange sleeve II is provided with a cooling liquid channel IV and a cooling liquid groove. The cooling liquid channel IV communicates with the cooling liquid groove and is coaxial with the cooling liquid channel II.

 本发明与现有技术相比,超声振动辅助枪钻加工的专用旋转夹具不仅满足了为旋转刀具持续供给冷却液,而且采用双头螺柱与超声振动子连接,连接结构简单、易于加工且造价低,该夹具的结构可将超声振动能量最大限度的传递到刀具上,提高加工效率、加工质量且提高了刀具寿命;若用于普通枪钻加工只需将双头螺柱换成带螺纹的装夹装置即可,大大方便了机床改造。 Compared with the prior art, the special rotary fixture for ultrasonic vibration-assisted gun drilling not only satisfies the continuous supply of cooling liquid for the rotary tool, but also uses double-headed studs to connect with the ultrasonic vibrator. The connection structure is simple, easy to process and low in cost. Low, the structure of the fixture can transmit the ultrasonic vibration energy to the tool to the greatest extent, which improves the processing efficiency, processing quality and tool life; if it is used for ordinary gun drilling processing, it only needs to replace the double-ended stud with a threaded one. The clamping device is enough, which greatly facilitates the transformation of the machine tool.

附图说明 Description of drawings

图1为超声振动辅助枪钻加工的专用旋转夹具示意图 Figure 1 is a schematic diagram of a special rotary fixture for ultrasonic vibration-assisted gun drilling

附图中序号:1、带法兰旋转轴,2、法兰套筒I,3、法兰套筒II,4、法兰套筒III,5、垫圈I,6、垫圈II,7、内沟槽I,8、外套筒,9、内沟槽II,1-1、光孔,1-2、螺纹孔,1-3、冷却液通道I,1-4、冷却液通道II,3-1、冷却液通道Ⅳ,3-2、冷却液槽,8-1、螺纹孔,8-2、冷却液通道III。 Serial numbers in the attached drawings: 1, rotating shaft with flange, 2, flange sleeve I, 3, flange sleeve II, 4, flange sleeve III, 5, gaskets I, 6, gasket II, 7, inner Groove I, 8, outer sleeve, 9, inner groove II, 1-1, light hole, 1-2, threaded hole, 1-3, coolant channel I, 1-4, coolant channel II, 3 -1, coolant channel IV, 3-2, coolant tank, 8-1, threaded hole, 8-2, coolant channel III.

下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.

具体实施方式 Detailed ways

下面通过实例对本发明进行具体描述,有必要在此指出的是以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,该领域的技术熟练人员可以根据本发明内容对本发明做出一些非本质的改进和调整。 The present invention is specifically described below by examples, it is necessary to point out that the following examples are only used to further illustrate the present invention, and can not be interpreted as limiting the protection scope of the present invention, those skilled in the art can understand the present invention according to the contents of the present invention Invention to make some non-essential improvements and adjustments.

实施例 Example

如图1所示, As shown in Figure 1,

一种超声振动辅助枪钻加工的专用旋转夹具,其特征是:该装置包括带法兰旋转轴(1)、法兰套筒I(2)、法兰套筒II(3)、法兰套筒III(4)、垫圈I(5)、垫圈II(6)和外套筒(8),所述带法兰旋转轴(1)与法兰套筒I(2)、法兰套筒II(3)、法兰套筒III(4)、外套筒(8)同轴,所述法兰套筒I(2)套装于带法兰旋转轴(1)的一端,该法兰套筒I(2)的一端通过螺钉连接所述带法兰旋转轴(1)、垫圈I(5)和法兰套筒II(3)的一端,该法兰套筒I(2)的另一端通过轴承连接外套筒(8),所述法兰套筒II(3)的另一端通过螺钉连接垫圈II(6)和套装于带法兰旋转轴(1)另一端上的法兰套筒III(4),所述法兰套筒III(4)通过轴承连接外套筒(8),所述外套筒(8)设有内沟槽(7)并通过嵌于该内沟槽I(7)中的密封圈与法兰套筒II(3)密封连接,所述法兰套筒II(3)设有内沟槽II(9)并通过嵌于该内沟槽II(9)中的密封圈与带法兰旋转轴(1)密封连接。所述带法兰旋转轴(1)在该带法兰旋转轴(1)的轴心线方向上一端开有光孔(1-1),另一端开有螺纹孔(1-2),中间开有冷却液通道Ⅰ(1-3),带法兰旋转轴(1)在垂直于所述带法兰旋转轴(1)轴心线的方向上开有冷却液通道II(1-4)且与冷却液通道Ⅰ(1-3)相贯通,外套筒(8)一侧开有螺纹孔(8-1),另一侧开有冷却液通道Ⅲ(8-2)且与冷却液通道II(1-4)同轴,法兰套筒II(3)开有冷却液通道Ⅳ(3-1)和冷却液槽(3-2),该冷却液通道Ⅳ(3-1)与冷却液槽(3-2)相贯通且与冷却液通道II(1-4)同轴。 A special rotating fixture for ultrasonic vibration-assisted gun drilling, characterized in that the device includes a flanged rotating shaft (1), flanged sleeve I (2), flanged sleeve II (3), flanged sleeve Cylinder III (4), washer I (5), washer II (6) and outer sleeve (8), the rotating shaft with flange (1) and flange sleeve I (2), flange sleeve II (3), the flange sleeve III (4), and the outer sleeve (8) are coaxial, and the flange sleeve I (2) is set on one end of the flanged rotating shaft (1), and the flange sleeve One end of I (2) is connected with one end of the flanged rotating shaft (1), washer I (5) and flange sleeve II (3) by screws, and the other end of the flange sleeve I (2) is passed The bearing is connected to the outer sleeve (8), and the other end of the flange sleeve II (3) is connected to the washer II (6) and the flange sleeve III set on the other end of the flanged rotating shaft (1) through screws (4), the flange sleeve III (4) is connected to the outer sleeve (8) through a bearing, and the outer sleeve (8) is provided with an inner groove (7) and embedded in the inner groove I ( The sealing ring in 7) is sealingly connected with the flange sleeve II (3), and the flange sleeve II (3) is provided with an inner groove II (9) and is embedded in the inner groove II (9) The sealing ring is in sealing connection with the flanged rotating shaft (1). The flanged rotating shaft (1) has a light hole (1-1) at one end in the direction of the axis of the flanged rotating shaft (1), and a threaded hole (1-2) at the other end, and the middle Cooling liquid channel I (1-3) is opened, and the rotating shaft with flange (1) has cooling liquid channel II (1-4) in the direction perpendicular to the axis of the rotating shaft with flange (1). And it is connected with the coolant channel I (1-3), the outer sleeve (8) has a threaded hole (8-1) on one side, and a coolant channel III (8-2) on the other side and is connected with the coolant The channel II (1-4) is coaxial, and the flange sleeve II (3) has a cooling liquid channel IV (3-1) and a cooling liquid groove (3-2). The cooling liquid channel IV (3-1) and The coolant tank (3-2) is connected and coaxial with the coolant channel II (1-4).

本发明的工作过程为: Working process of the present invention is:

如图1所示,工作前,带法兰旋转轴(1)通过螺纹孔(1-2)连接超声振动子,枪钻通过光孔(1-1)连接带法兰旋转轴(1),冷却设备通过冷却通道III(8-2)与外套筒(8)连接,档杆通过螺纹孔(8-1)与外套筒(8)连接。工作时,外套筒(8)通过档杆保持不动,实现冷却设备持续供液;超声振动子将主轴的旋转运动传递到带法兰旋转轴(1),同时带法兰旋转轴(1)带动法兰套筒I(2)、法兰套筒II(3)、法兰套筒III(4)旋转;超声振动子通过带法兰旋转轴(1)向枪钻传递超声振动,带法兰旋转轴(1)与法兰套筒I(2)、法兰套筒II(3)的连接位置为超声振动节点,保证超声振动能量的损耗降到最低;冷却液通过冷却液通道III(8-2)、冷却液槽(3-2)、冷却液通道IV(3-1)、冷却液通道II(1-4)和冷却液通道I(1-3)进入枪钻钻杆的冷却孔;由于旋转密封装置嵌于内沟槽I(7)与法兰套筒II(3)形成的密封接触、旋转密封装置嵌于内沟槽II(9)与带法兰旋转轴(1)形成的密封接触以及垫片I(5)、带法兰旋转轴(1)与法兰套筒II(3)形成的密封接触保证冷却液不外泄。 As shown in Figure 1, before work, the rotating shaft with flange (1) is connected to the ultrasonic vibrator through the threaded hole (1-2), and the gun drill is connected to the rotating shaft with flange (1) through the light hole (1-1). The cooling device is connected to the outer sleeve (8) through the cooling channel III (8-2), and the gear rod is connected to the outer sleeve (8) through the threaded hole (8-1). When working, the outer sleeve (8) is kept still by the gear lever to realize continuous liquid supply to the cooling equipment; the ultrasonic vibrator transmits the rotational motion of the main shaft to the rotary shaft with flange (1), and the rotary shaft with flange (1) ) drives flange sleeve I (2), flange sleeve II (3), and flange sleeve III (4) to rotate; the ultrasonic vibrator transmits ultrasonic vibration to the gun drill through the rotating shaft with flange (1), with The connection position of the flange rotating shaft (1) and the flange sleeve I (2) and flange sleeve II (3) is an ultrasonic vibration node, which ensures that the loss of ultrasonic vibration energy is minimized; the cooling liquid passes through the cooling liquid channel III (8-2), coolant tank (3-2), coolant channel IV (3-1), coolant channel II (1-4) and coolant channel I (1-3) enter the gun drill pipe Cooling hole; due to the sealing contact formed by the rotary sealing device embedded in the inner groove I (7) and the flange sleeve II (3), the rotary sealing device is embedded in the inner groove II (9) and the flanged rotating shaft (1 ) and the sealing contact formed by the gasket I (5), the rotating shaft with flange (1) and the flange sleeve II (3) to ensure that the coolant does not leak out.

Claims (2)

1.一种超声振动辅助枪钻加工的专用旋转夹具,其特征在于:该装置包括带法兰旋转轴(1)、法兰套筒I(2)、法兰套筒II(3)、法兰套筒III(4)、垫圈I(5)、垫圈II(6)和外套筒(8),所述带法兰旋转轴(1)与法兰套筒I(2)、法兰套筒II(3)、法兰套筒III(4)、外套筒(8)同轴,所述法兰套筒I(2)套装于带法兰旋转轴(1)的一端,该法兰套筒I(2)的一端通过螺钉连接所述带法兰旋转轴(1)、垫圈I(5)和法兰套筒II (3)的一端,该法兰套筒I(2)的另一端通过轴承连接外套筒(8),所述法兰套筒II(3) 的另一端通过螺钉连接垫圈II(6)和套装于带法兰旋转轴(1)另一端上的法兰套筒III(4),所述法兰套筒III(4)通过轴承连接外套筒(8),所述外套筒(8)设有内沟槽(7)并通过嵌于该内沟槽I(7)中的密封圈与法兰套筒II(3)密封连接,所述法兰套筒II(3)设有内沟槽II(9)并通过嵌于该内沟槽II(9)中的密封圈与带法兰旋转轴(1)密封连接。 1. A special rotary fixture for ultrasonic vibration-assisted gun drilling, characterized in that: the device includes a flanged rotating shaft (1), a flanged sleeve I (2), a flanged sleeve II (3), a French Flange sleeve III (4), washer I (5), washer II (6) and outer sleeve (8), the rotating shaft with flange (1) and flange sleeve I (2), flange sleeve Sleeve II (3), flange sleeve III (4), and outer sleeve (8) are coaxial, and the flange sleeve I (2) is set on one end of the rotating shaft (1) with flange. The flange One end of the sleeve I (2) is connected to one end of the flanged rotating shaft (1), washer I (5) and flanged sleeve II (3) by screws, and the other end of the flanged sleeve I (2) One end is connected to the outer sleeve (8) through a bearing, and the other end of the flanged sleeve II (3) is connected to the washer II (6) and the flanged sleeve set on the other end of the flanged rotating shaft (1) through screws Sleeve III (4), the flange sleeve III (4) is connected to the outer sleeve (8) through bearings, the outer sleeve (8) is provided with an inner groove (7) and is embedded in the inner groove The sealing ring in I(7) is in sealing connection with the flange sleeve II(3), and the flange sleeve II(3) is provided with an inner groove II(9) and is embedded in the inner groove II(9) ) The sealing ring in ) is sealingly connected with the rotary shaft (1) with flange. 2.根据权利要求1所述的超声辅助枪钻加工的专用旋转夹具,其特征在于:所述带法兰旋转轴(1)在该带法兰旋转轴(1)的轴心线方向上一端开有光孔(1-1),另一端开有螺纹孔(1-2),中间开有冷却液通道Ⅰ(1-3),带法兰旋转轴(1)在垂直于所述带法兰旋转轴(1)轴心线的方向上开有冷却液通道II(1-4)且与冷却液通道Ⅰ(1-3)相贯通,外套筒(8)一侧开有螺纹孔(8-1),另一侧开有冷却液通道Ⅲ(8-2)且与冷却液通道II(1-4)同轴,法兰套筒II(3)开有冷却液通道Ⅳ(3-1)和冷却液槽(3-2),该冷却液通道Ⅳ(3-1)与冷却液槽(3-2)相贯通且与冷却液通道II(1-4)同轴。 2. The special rotating fixture for ultrasonic-assisted gun drilling according to claim 1, characterized in that: the flanged rotating shaft (1) has one end in the axial direction of the flanged rotating shaft (1) There is a light hole (1-1), a threaded hole (1-2) at the other end, and a coolant channel I (1-3) in the middle, and the rotation axis (1) of the flange is perpendicular to the belt There is a coolant channel II (1-4) in the direction of the axis line of the blue rotating shaft (1) and it communicates with the coolant channel I (1-3), and there is a threaded hole on one side of the outer sleeve (8) ( 8-1), the other side has coolant channel III (8-2) coaxial with coolant channel II (1-4), flange sleeve II (3) has coolant channel IV (3- 1) and the coolant tank (3-2), the coolant channel IV (3-1) communicates with the coolant tank (3-2) and is coaxial with the coolant channel II (1-4).
CN201520361736.1U 2015-06-01 2015-06-01 The Special rotary fixture that ultrasonic vibration assists drill gun to process Withdrawn - After Issue CN204639175U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874824A (en) * 2015-06-01 2015-09-02 四川大学 Special rotary fixture for ultrasonic vibration-assisted gun drill machining

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874824A (en) * 2015-06-01 2015-09-02 四川大学 Special rotary fixture for ultrasonic vibration-assisted gun drill machining

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