CN204637882U - A kind of vehicle carried dust cleaning apparatus - Google Patents
A kind of vehicle carried dust cleaning apparatus Download PDFInfo
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- CN204637882U CN204637882U CN201520276880.5U CN201520276880U CN204637882U CN 204637882 U CN204637882 U CN 204637882U CN 201520276880 U CN201520276880 U CN 201520276880U CN 204637882 U CN204637882 U CN 204637882U
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Abstract
本实用新型涉及一种车载除尘装置,包括布袋除尘装置和旋风除尘装置,布袋除尘装置包括除尘室和净气室,除尘室安装有除尘布袋,净气室设有排气口,两端均安装有排气电磁阀和清灰电磁阀,清灰电磁阀连接有清灰气管;旋风除尘装置包括旋风筒,旋风筒的顶部为排气口,旋风筒的上侧部设有进气管道,进气管道与旋风筒的连接部分为旋风筒进气口,进气管道与旋风筒进气口所在区域的旋风筒结构呈蜗壳式,进气管道的进口处为进气端,进气端安装有减压阀,旋风筒的底部安装有集灰斗,集灰斗的底部安装有排灰锁风阀。本实用新型通过布袋除尘装置和旋风除尘装置组合除尘,有效解决干混砂浆的粉尘污染问题,且结构简单、使用方便,值得推广。
The utility model relates to a vehicle-mounted dust removal device, which comprises a bag dust removal device and a cyclone dust removal device. The bag dust removal device includes a dust removal chamber and a clean air chamber. There are exhaust solenoid valve and dust removal solenoid valve, and the dust removal solenoid valve is connected with a dust removal air pipe; the cyclone dust removal device includes a cyclone, the top of the cyclone is an exhaust port, and the upper side of the cyclone is provided with an air intake pipe, which The connecting part of the air pipe and the cyclone is the air inlet of the cyclone, and the structure of the cyclone in the area where the air inlet pipe and the air inlet of the cyclone are located is a volute type, and the entrance of the air inlet pipe is the air inlet, and the air inlet is installed There is a pressure reducing valve, and the bottom of the cyclone is equipped with an ash collecting hopper, and the bottom of the ash collecting hopper is equipped with an ash discharge lock air valve. The utility model effectively solves the dust pollution problem of dry-mixed mortar through the combined dust removal of the bag dust removal device and the cyclone dust removal device, and has simple structure and convenient use, and is worthy of popularization.
Description
技术领域 technical field
本实用新型涉及的是除尘装置,具体涉及一种干混砂浆散装运输的车载除尘装置。 The utility model relates to a dust removal device, in particular to a vehicle-mounted dust removal device for bulk transport of dry-mixed mortar.
背景技术 Background technique
干混砂浆在建筑工程应用过程中,是通过安置在建筑工地的密封移动筒仓,实现砂浆的临时存放、自动加水搅拌,移动筒仓内的砂浆则由专用的砂浆运输车采用压缩空气,通过气吹方式送入筒内。在气吹送料时,筒仓内含尘废气通过排气管送给除尘设施,经净化处理后排向环境。目前,用于处理干混砂浆移动筒仓含尘废气的除尘设施,多采用除尘布袋直接套接在排气管出口,除尘效果差;在车内物料净空前后,废气量大、气压高,除尘袋易爆袋,干混砂浆应用工地经常发生粉尘污染事故。 During the application process of dry-mixed mortar in construction engineering, the temporary storage of mortar and automatic water mixing are realized through the sealed mobile silo placed on the construction site. The mortar in the mobile silo is compressed air by a special mortar transport vehicle. Send it into the cylinder by air blowing. When feeding by air blowing, the dust-laden exhaust gas in the silo is sent to the dust removal facility through the exhaust pipe, and discharged to the environment after purification. At present, the dust removal facilities used to deal with the dusty waste gas of the dry-mixed mortar mobile silo mostly use dust removal cloth bags to be directly socketed at the outlet of the exhaust pipe, and the dust removal effect is poor; Explosive bags, dust pollution accidents often occur on dry-mixed mortar application sites.
实用新型内容 Utility model content
为解决现有上述技术问题,本实用新型提供了一种车载除尘装置,安装于散装运输车轮廓线内,主要应用于散装运输车在施工现场在对移动筒仓送料时的除尘,能有效解决上述干混砂浆移动筒仓除尘技术的不足,彻底解决除尘爆袋问题,减少气吹送料扬尘,极大改善干混砂浆应用工地环境。同时,可减少因除尘袋糊袋堵塞,在移动筒内产生气阻,而增加的送料时间,提高送料效率。 In order to solve the above-mentioned existing technical problems, the utility model provides a vehicle-mounted dust removal device, which is installed in the contour line of the bulk transport vehicle, and is mainly used for dust removal when the bulk transport vehicle is feeding the mobile silo at the construction site, which can effectively solve the problem of The deficiencies of the above-mentioned dry-mixed mortar mobile silo dust removal technology can completely solve the problem of dust bag explosion, reduce the dust raised by air-blown materials, and greatly improve the application site environment of dry-mixed mortar. At the same time, it can reduce the increased feeding time due to the blockage of the dust bag and the air resistance in the moving cylinder, and improve the feeding efficiency.
为实现上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:
一种车载除尘装置,包括相互连通的布袋除尘装置和旋风除尘装置,所述的布袋除尘装置位于旋风除尘装置的上方;所述的布袋除尘装置包括除尘室和净气室,所述除尘室内安装有除尘布袋,所述净气室位于除尘室的上方,净气室与除尘布袋的开口连接,且净气室设有排气口,净气室的两端均安装有排气电磁阀,所述净气室安装有清灰电磁阀,所述清灰电磁阀连接有清灰气管;所述旋风除尘装置包括旋风筒,所述旋风筒的顶部为排气口,所述排气口与除尘室连通,且排气口上安装有风帽,所述旋风筒的上侧部设有进气管道,所述进气管道与旋风筒的连接部分为旋风筒进气口,所述进气管道与旋风筒进气口所在区域的旋风筒结构呈蜗壳式,所述进气管道的进口处为进气端,所述进气端安装有减压阀,所述旋风筒的底部安装有集灰斗,所述集灰斗的底部安装有排灰锁风阀。 A vehicle-mounted dust removal device, comprising a bag dust removal device and a cyclone dust removal device connected to each other, the bag dust removal device is located above the cyclone dust removal device; the bag dust removal device includes a dust removal room and a clean air room, and the dust removal room is installed There is a dust-removing bag, and the clean air chamber is located above the dust-removing chamber. The dust removal solenoid valve is installed in the clean air chamber, and the dust removal solenoid valve is connected with a dust removal air pipe; The room is connected, and a wind cap is installed on the exhaust port. The upper side of the cyclone is provided with an air intake pipe. The connection between the air intake pipe and the cyclone is the air inlet of the cyclone. The air intake pipe and the cyclone The structure of the cyclone in the area where the air inlet of the cylinder is located is volute, the inlet of the air intake pipe is the air intake end, the air intake end is equipped with a pressure reducing valve, and the bottom of the cyclone is equipped with a dust collecting hopper , the bottom of the ash collecting hopper is equipped with an ash discharge lock air valve.
所述清灰电磁阀和排气电磁阀的控制电源为24V,并采用并联控制方式,所述同一净气室上安装的清灰电磁阀为常闭型,排气电磁阀为常开型。 The control power of the ash cleaning solenoid valve and the exhaust solenoid valve is 24V, and adopts a parallel control mode. The ash cleaning solenoid valve installed on the same clean air chamber is a normally closed type, and the exhaust solenoid valve is a normally open type.
所述的排灰锁风阀为手动排灰锁风阀。 The ash-discharging air-lock valve is a manual ash-discharging air-lock valve.
所述的车载除尘装置在应用时由若干组布袋除尘装置和旋风除尘装置组合而成。 The vehicle-mounted dedusting device is composed of several groups of bag dedusting devices and cyclone dedusting devices during application.
本实用新型的有益效果如下: The beneficial effects of the utility model are as follows:
本实用新型的车载除尘装置,可拆卸地安装于散装运输车的轮廓线内,轻巧方便,便于更换布袋、拆卸维修;装置控制电源取自车载电池,清灰气源取自车载压缩空气,无其他辅助设备、设施;送料时,装置进气端通过软管与移动筒仓排气口连接,应用过程中,通过轮番控制每组清灰电磁阀和排气电磁阀的状态转换,达到分室在线清灰的目的,操作简单、方便,且清灰效果好;装置的底部安装有集灰斗,送料结束,现场或回厂后通过手动排灰锁风阀将收集的粉尘排除,避免粉尘积压造成除尘效果的下降。 The vehicle-mounted dedusting device of the utility model is detachably installed in the contour line of the bulk transport vehicle, light and convenient, easy to replace the cloth bag, disassemble and maintain; Other auxiliary equipment and facilities; when feeding materials, the intake end of the device is connected to the exhaust port of the mobile silo through a hose. During the application process, the state conversion of each group of cleaning solenoid valves and exhaust solenoid valves is controlled in turn to achieve the on-line operation of the chambers. The purpose of dust removal is simple and convenient to operate, and the dust removal effect is good; a dust collecting bucket is installed at the bottom of the device. Decrease in dust removal effect.
本实用新型有效的解决了干混砂浆在施工现场向移动筒仓送料时的粉尘污染问题,由于采用旋风和布袋两级除尘,可彻底解决除尘爆袋问题,减少送料扬尘和突发爆袋引起的大面积粉尘污染,极大改善干混砂浆应用工地环境。同时,可减少因除尘袋糊袋堵塞,在移动筒仓内产生气阻,而增加的送料时间,提高送料效率。本实用新型结构简单、使用方便,值得推广。 The utility model effectively solves the problem of dust pollution when the dry-mixed mortar is fed to the mobile silo at the construction site. Due to the two-stage dust removal of the cyclone and the cloth bag, the problem of dust bag explosion can be completely solved, and the dust caused by feeding and sudden bag explosion can be reduced. A large area of dust pollution, greatly improving the dry-mixed mortar application site environment. At the same time, it can reduce the increased feeding time due to the blockage of the dust bag paste bag and the air resistance in the mobile silo, and improve the feeding efficiency. The utility model has the advantages of simple structure and convenient use, and is worthy of popularization.
附图说明 Description of drawings
图1和图2为本实用新型的结构示意图; Fig. 1 and Fig. 2 are structural representations of the utility model;
图3为图1的A-A方向剖视图; Fig. 3 is the A-A direction sectional view of Fig. 1;
图4为图1的B-B方向剖视图; Fig. 4 is the B-B direction sectional view of Fig. 1;
其中,1为除尘室、2为净气室、3为除尘布袋、4为排气口、5为排气电磁阀、6为清灰电磁阀、7为清灰气管、8为旋风筒、9为风帽、10为进气管道、11为旋风筒进气口、12为减压阀、13为进气端、14为集灰斗、15为排灰锁风阀。 Among them, 1 is the dust removal room, 2 is the clean air room, 3 is the dust bag, 4 is the exhaust port, 5 is the exhaust solenoid valve, 6 is the soot cleaning solenoid valve, 7 is the dust cleaning air pipe, 8 is the cyclone, 9 Be hood, 10 is air intake pipe, 11 is cyclone air inlet, 12 is pressure reducing valve, 13 is air inlet end, 14 is ash collecting hopper, 15 is ash discharge lock air valve.
具体实施方式 Detailed ways
下面结合具体实施例对本实用新型作进一步的说明,但本实用新型的保护范围并不限于此。 The utility model will be further described below in conjunction with specific embodiments, but the protection scope of the utility model is not limited thereto.
如图1-图4所示,本实用新型的车载除尘装置,包括相互连通的布袋除尘装置和旋风除尘装置,布袋除尘装置位于旋风除尘装置的上方,通过布袋除尘装置和旋风除尘装置组合除尘,有效解决干混砂浆的粉尘污染问题。 As shown in Figures 1-4, the vehicle-mounted dust removal device of the present invention includes a bag dust removal device and a cyclone dust removal device that are connected to each other. Effectively solve the dust pollution problem of dry-mixed mortar.
本实用新型中的布袋除尘装置包括除尘室1和净气室2,除尘室1内安装有除尘布袋3,净气室2位于除尘室1的上方,净气室2与除尘布袋3的开口连接,且净气室2设有排气口4,净气室2的两端均安装有排气电磁阀5,净气室2的上方安装有清灰电磁阀6,清灰电磁阀6的上方连接有清灰气管7,清灰气管7与散装运输车车载空气压缩机总气管连接,通过车载反向吹风达到清灰的目的,使用方便,且清灰效果好。 The bag dust removal device in the utility model includes a dust removal chamber 1 and a clean air chamber 2. A dust removal cloth bag 3 is installed in the dust removal chamber 1. The clean air chamber 2 is located above the dust removal chamber 1. The clean air chamber 2 is connected to the opening of the dust removal cloth bag 3. , and the clean air chamber 2 is provided with an exhaust port 4, exhaust solenoid valves 5 are installed at both ends of the clean air chamber 2, a soot cleaning solenoid valve 6 is installed above the clean gas chamber 2, and a dust cleaning solenoid valve 6 is installed above It is connected with a soot removal air pipe 7, which is connected with the main air pipe of the on-board air compressor of the bulk transport vehicle, and the purpose of ash removal is achieved through the reverse air blowing on the vehicle, which is convenient to use and has a good effect of ash removal.
本实用新型中的旋风除尘装置包括旋风筒8,旋风筒8的顶部为排气口(排气口被风帽9盖住,本实用新型附图中未标识),排气口与除尘室1连通,且排气口上安装有风帽9,避免旋风筒排气直接冲刷除尘布袋,导致布袋磨损、破裂,延长布袋使用寿命。旋风筒8的上侧部设有进气管道10,进气管道10与旋风筒8的连接部分为旋风筒进气口11,进气管道10与旋风筒进气口11所在区域的旋风筒结构呈蜗壳式。 The cyclone dust removal device in the utility model includes a cyclone tube 8, and the top of the cyclone tube 8 is an exhaust port (the exhaust port is covered by the wind cap 9, which is not marked in the drawings of the utility model), and the exhaust port communicates with the dust removal chamber 1 , and the wind cap 9 is installed on the exhaust port, avoiding the direct washing of the dust bag by the exhaust of the cyclone, causing the bag to wear and tear, and prolonging the service life of the bag. The upper side of the cyclone 8 is provided with an air intake duct 10, the connecting part of the air intake duct 10 and the cyclone 8 is the cyclone air inlet 11, and the cyclone structure in the area where the air intake duct 10 and the cyclone air inlet 11 are located It is volute.
由于散装车送料的最后阶段散装移动筒仓内压力较高,本实用新型在进气管道10的进气端13上安装有减压阀12,有效减缓压力波动对除尘的影响,提高除尘效果,延长使用寿命 Because the pressure in the bulk mobile silo is relatively high in the final stage of bulk truck feeding, the utility model is equipped with a pressure reducing valve 12 on the air intake end 13 of the air intake pipe 10, which can effectively slow down the influence of pressure fluctuation on dust removal and improve the dust removal effect. Extended service life
旋风筒8的底部安装有集灰斗14,集灰斗14的底部安装有排灰锁风阀15。 The bottom of the cyclone 8 is equipped with an ash collecting hopper 14, and the bottom of the ash collecting hopper 14 is equipped with an ash discharge lock wind valve 15.
本实用新型中的集灰斗14的底部安装有排灰锁风阀15,排灰锁风阀15可以为手动排灰锁风阀,也可以为电动排灰锁风阀,可以根据实际需要选择,有效地将沉积的灰尘排除,避免灰尘积压造成除尘效果的下降。 The bottom of the ash collecting bucket 14 in the utility model is equipped with an ash discharge air lock valve 15, and the ash discharge air lock valve 15 can be a manual ash discharge air lock valve, or an electric ash discharge air lock valve, which can be selected according to actual needs , Effectively remove the deposited dust and avoid the decline of the dust removal effect caused by the backlog of dust.
本实用新型中的清灰电磁阀6和排气电磁阀5的控制电源为24V,通过控制按钮与车载电池连接,并采用并联控制方式,所述同一净气室上安装的清灰电磁阀6为常闭型,排气电磁阀5为常开型。 The control power supply of the ash removal solenoid valve 6 and the exhaust solenoid valve 5 in the utility model is 24V, connected with the vehicle battery through the control button, and adopts a parallel control mode, the ash removal solenoid valve 6 installed on the same clean air chamber It is a normally closed type, and the exhaust solenoid valve 5 is a normally open type.
本实用新型的车载除尘装置在使用时由若干组布袋除尘装置和旋风除尘装置组合而成,可以根据实际需要选择布袋除尘装置和旋风除尘装置的数量。 The vehicle-mounted dedusting device of the utility model is composed of several groups of bag dedusting devices and cyclone dedusting devices when in use, and the number of bag dedusting devices and cyclone dedusting devices can be selected according to actual needs.
应用时,含尘气体通过连接软管、进气端13、减压阀12进入进气管道10,并在进气管道10与旋风筒进气口11所在区域的旋风筒结构蜗壳式形状作用下,沿旋风筒8内壁形成向下的外旋风,气体中的粒子碰壁后在离心力的作用下,落入到集灰斗14。经过一次净化处理的气体在旋风筒8的下部某处改变旋向,向上形成内旋风,通过旋风筒顶部排气口上的风帽9改变流向后,进入旋风筒8上部的除尘室1,经过除尘布袋3的过滤,净化的气体由排气电磁阀5和排气口4排出装置外。收集到集灰斗14的粉尘通过排灰锁风阀15排到装置外。 During application, the dust-laden gas enters the intake pipe 10 through the connecting hose, the intake port 13, and the pressure reducing valve 12, and acts on the volute shape of the cyclone structure in the area where the intake pipe 10 and the cyclone air inlet 11 are located. Next, a downward outer cyclone is formed along the inner wall of the cyclone tube 8, and the particles in the gas fall into the dust collecting hopper 14 under the action of centrifugal force after hitting the wall. The gas that has been purified once changes its direction of rotation somewhere in the lower part of the cyclone 8 to form an inner cyclone upwards. After changing the flow direction through the wind cap 9 on the exhaust port at the top of the cyclone, it enters the dust removal chamber 1 at the upper part of the cyclone 8 and passes through the dust removal bag. 3, the purified gas is discharged out of the device through the exhaust solenoid valve 5 and the exhaust port 4. The dust collected in the ash collecting hopper 14 is discharged out of the device through the ash discharge air lock valve 15.
本实用新型的布袋除尘采用外滤方式,即含尘气体由除尘布袋3的外表面进入,净化的气体由布袋内排出,可彻底解决除尘爆袋问题。 The bag dust removal of the utility model adopts an external filter method, that is, the dust-containing gas enters from the outer surface of the dust removal bag 3, and the purified gas is discharged from the bag, which can completely solve the problem of dust bag explosion.
旋风筒进气口11上安装的减压阀12,有效减缓散装车送料的最后阶段散装移动筒仓内压力升高,而导致的除尘装置进气口压力波动对除尘的影响,提高除尘效果,延长使用寿命。 The pressure reducing valve 12 installed on the air inlet 11 of the cyclone can effectively slow down the pressure rise in the bulk mobile silo in the final stage of bulk truck feeding, which causes the influence of the pressure fluctuation of the air inlet of the dust removal device on the dust removal, and improves the dust removal effect. Extended service life.
由于净气室2、清灰电磁阀6和排气电磁阀5均独立,通过轮番控制每组清灰电磁阀6和排气电磁阀5的状态转换,达到分室在线清灰的目的,清灰效果好、操作简单、方便。 Since the clean air chamber 2, the ash removal solenoid valve 6 and the exhaust solenoid valve 5 are all independent, by taking turns to control the state transition of each group of ash removal solenoid valve 6 and exhaust solenoid valve 5, the purpose of on-line dust removal in separate chambers is achieved. The effect is good, the operation is simple and convenient.
本实用新型的清灰方式采用手动轮番控制方式,也可采用定清灰时间、清灰间隔周期的自动控制方式。 The dust removal method of the utility model adopts a manual control method in turns, and an automatic control method of setting the dust removal time and the dust removal interval period can also be adopted.
本实用新型的车载除尘装置,可拆卸的安装于散装运输车的轮廓线内,轻巧方便,便于维修;通过两级除尘,有效解决干混砂浆的粉尘污染问题,彻底解决除尘爆袋问题,减少气吹送料扬尘,极大改善干混砂浆应用工地环境。同时,可减少因除尘袋糊袋堵塞,在移动罐内产生气阻,而增加的送料时间,提高送料效率。本实用新型结构简单、使用方便,值得推广。 The vehicle-mounted dust removal device of the utility model is detachably installed in the contour line of the bulk transport vehicle, light and convenient, and easy to maintain; through two-stage dust removal, the dust pollution problem of dry-mixed mortar is effectively solved, the problem of dust bag explosion is completely solved, and the dust removal problem is reduced. The dust is blown by air blowing, which greatly improves the environment of the dry-mixed mortar application site. At the same time, it can reduce the increased feeding time due to the blockage of the dust bag and the air resistance in the moving tank, and improve the feeding efficiency. The utility model has the advantages of simple structure and convenient use, and is worthy of popularization.
上述实施例仅用于解释说明本实用新型的发明构思,而非对本实用新型权利保护的限定,凡利用此构思对本实用新型进行非实质性的改动,均应落入本实用新型的保护范围。 The above-mentioned embodiments are only used to explain the inventive concept of the present utility model, but not to limit the protection of the utility model rights. Any insubstantial changes made to the utility model by using this concept should fall within the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520276880.5U CN204637882U (en) | 2015-04-30 | 2015-04-30 | A kind of vehicle carried dust cleaning apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520276880.5U CN204637882U (en) | 2015-04-30 | 2015-04-30 | A kind of vehicle carried dust cleaning apparatus |
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| CN204637882U true CN204637882U (en) | 2015-09-16 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874251A (en) * | 2015-04-30 | 2015-09-02 | 浙江益森科技股份有限公司 | Vehicle-mounted dust collector |
| CN107866121A (en) * | 2017-10-17 | 2018-04-03 | 山东先罗新型建材科技开发有限公司 | Calcination, fluidization stove dust arrester |
-
2015
- 2015-04-30 CN CN201520276880.5U patent/CN204637882U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874251A (en) * | 2015-04-30 | 2015-09-02 | 浙江益森科技股份有限公司 | Vehicle-mounted dust collector |
| CN107866121A (en) * | 2017-10-17 | 2018-04-03 | 山东先罗新型建材科技开发有限公司 | Calcination, fluidization stove dust arrester |
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| CX01 | Expiry of patent term |
Granted publication date: 20150916 |