CN204632854U - A kind of control system of pole piece movement formula zinc and air cell device - Google Patents

A kind of control system of pole piece movement formula zinc and air cell device Download PDF

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Publication number
CN204632854U
CN204632854U CN201520368818.9U CN201520368818U CN204632854U CN 204632854 U CN204632854 U CN 204632854U CN 201520368818 U CN201520368818 U CN 201520368818U CN 204632854 U CN204632854 U CN 204632854U
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China
Prior art keywords
module
control system
air cell
chip microcomputer
pole piece
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Expired - Fee Related
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CN201520368818.9U
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Chinese (zh)
Inventor
肖艳军
井然
朱娜
陈朝鹏
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Hebei University of Technology
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Hebei University of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Abstract

The utility model discloses a kind of control system of pole piece movement formula zinc and air cell device, it is characterized in that described control system comprises single-chip microcomputer, start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module; Described single-chip microcomputer is electrically connected with start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module respectively; This control system carries out by the speed of zincode sheet the position that integral operation obtains zincode sheet; The speed of single-chip microcomputer according to the discharge voltage signal collected, discharging current signal, electrolyte temperature signal, zincode sheet and the position of zincode sheet, the rotating speed of control step motor, improves the reaction rate of zinc metal sheet.This control system adopts low-power consumption, anti-interference, easily extensible is easy to use and the module of product function upgrading.

Description

A kind of control system of pole piece movement formula zinc and air cell device
Technical field
The utility model relates to zinc and air cell Blast Furnace Top Gas Recovery Turbine Unit (TRT) control field, is specially a kind of control system of pole piece movement formula zinc and air cell device.
Background technology
In zinc and air cell power generation process, because of the parameters such as voltage, electric current, temperature, zincode sheet movement velocity usually unstable, vary within wide limits, in addition the operation such as start and stop of Blast Furnace Top Gas Recovery Turbine Unit (TRT) can cause the changed power of motor output end, affects the reaction efficiency of zincode sheet in battery case.The change of above-mentioned any one factor all can cause zincode sheet discharge instability.For this situation, existing solution is: by movement velocity and the position of the voltage in traditional controller detection power generation process, electric current, temperature, zincode sheet, formed closed-loop adjustment loop with this, thus reached stable output electric energy object minimizing discharge instability.And traditional controller Problems existing has:
Management inconvenience: be mainly reflected in control system and unilaterally control motor to control the time of zincode sheet turnover battery case, reasonably can not embody the discharge condition of zincode sheet, and once device fails, the source of residing problem can not be embodied in time.Reasonably can not complete the monitoring of zincode sheet in discharge process.
Operation inconvenience: be mainly reflected in control system and mostly adopt centralized design, compact conformation, inconvenience is safeguarded, and once in use, occurs the damage of components and parts, not easily change.
Utility model content:
Not enough for prior art, the technical problem that the utility model solves is that provide a kind of control system of pole piece movement formula zinc and air cell device, this control system carries out by the speed of zincode sheet the position that integral operation obtains zincode sheet; The speed of single-chip microcomputer according to the discharge voltage signal collected, discharging current signal, electrolyte temperature signal, zincode sheet and the position of zincode sheet, the rotating speed of control step motor, improves the reaction rate of zinc metal sheet.This control system adopts low-power consumption, anti-interference, easily extensible is easy to use and the module of product function upgrading.
The technical scheme that the utility model solve the technical problem is, a kind of control system of pole piece movement formula zinc and air cell device is provided, it is characterized in that described control system comprises single-chip microcomputer, start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module; Described single-chip microcomputer is electrically connected with start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module respectively;
The external control button of input of described start and stop module, the output of start and stop module is electrically connected with single-chip microcomputer; The external external power source of output of described power module, input is connected with single-chip microcomputer; Described external power source is made up of reserve battery and zinc and air cell; Described step motor control module is made up of stepper motor driving circuit and stepping motor commutation circuit; The input of described stepper motor driving circuit is electrically connected with single-chip microcomputer, and the output of stepper motor driving circuit is connected with the input of stepping motor commutation circuit, the external commercially available stepping motor of output of described stepping motor commutation circuit; Described human-computer interaction module is electrically connected with single-chip microcomputer and external host computer touch screen by bus interface; Described analogue collection module comprises voltage acquisition passage, current acquisition passage and temperature acquisition passage; The zinc and air cell of the external external power source of input difference of described voltage acquisition passage and current acquisition passage, the input of temperature acquisition passage is connected with external temperature sensor electrical; The output of described voltage acquisition passage, current acquisition passage and temperature acquisition passage is electrically connected with single-chip microcomputer; The input of described position and velocity feedback module is electrically connected with external photoelectric encoder, and output is electrically connected with single-chip microcomputer.
Compared with prior art, the beneficial effects of the utility model are:
1. improve the reaction efficiency of zincode sheet: control system carries out by the speed of zincode sheet the position that integral operation obtains zincode sheet; The speed of single-chip microcomputer according to the discharge voltage signal collected, discharging current signal, electrolyte temperature signal, zincode sheet and the position of zincode sheet, the rotating speed of control step motor, improves the reaction rate of zincode sheet.
2. convenient management: this control system is provided with human-computer interaction module, by the link host computer touch-screen display running status of current motor and the detected state etc. of temperature sensor; Be convenient to user and understand current operating mode operation in time; And be provided with manual adjustments interface, when operation goes wrong, be convenient to user and progressively regulate.
3. easy to operate: the exploitation of zinc and air cell continuous generating device embedded control system adopts modular design method, the research of each functional module is carried out according to related process flow process, and man-machine interface and the microcontroller communication of touch-screen are set, carry out control and the monitoring of system, complete the task of control system, reach the target controlling zinc and air cell continuous generating device.
4. easy to maintenance: this control system adopts low-power consumption when designing, anti-interference, easily extensible is easy to use and the module of product function upgrading.
Accompanying drawing explanation
Fig. 1 be a kind of embodiment of control system of the utility model pole piece movement formula zinc and air cell device by the main TV structure schematic diagram of control object pole piece movement formula zinc and air cell device;
Fig. 2 is the overall structure schematic diagram of a kind of embodiment of control system of the utility model pole piece movement formula zinc and air cell device.
Embodiment
Provide specific embodiment of the utility model below.Specific embodiment, only for further describing the utility model, does not limit the protection range of the application's claim.
The control object of the control system of the utility model design is pole piece movement formula zinc and air cell device (see Fig. 1), and it comprises unreeling structure 1, positive plate 2, transmission mechanism 3, minus plate 4, battery case 5, rolling-up mechanism 6 and casing 7; Its concrete connected mode can refer to the description in ZL201420079454.8 specification.
The control system (being called for short control system, see Fig. 2) of the utility model pole piece movement formula zinc and air cell device comprises single-chip microcomputer 101, start and stop module 102, power module 103, step motor control module 104, human-computer interaction module 105, analogue collection module 106 and position and velocity feedback module 107; Described single-chip microcomputer 101 is electrically connected with start and stop module 102, power module 103, step motor control module 104, human-computer interaction module 105, analogue collection module 106 and position and velocity feedback module 107 respectively;
The external control button of input of described start and stop module 102, the beginning being controlled whole control system by control button is stopped with anxious; The output of start and stop module 102 is electrically connected with single-chip microcomputer 101, and output is made up of two normal pulsed input channels;
The external external power source of output of described power module 103, input is connected with single-chip microcomputer 101; Described external power source is made up of reserve battery and zinc and air cell; Single-chip microcomputer 101 controls the selection of external power source by the switching circuit of power module 103 inside, and power module 103 provides the voltage of 24V, 12V, 5V for whole control system simultaneously;
Described step motor control module 104 is made up of stepper motor driving circuit and stepping motor commutation circuit; The input of described stepper motor driving circuit is electrically connected with single-chip microcomputer 101, the input of described stepper motor driving circuit is made up of 4 paths, is respectively the enable driving passage of stepping motor, stepping motor direction controlling passage, PWM high-speed pulse output passage and stepping motor working mode selection passage; The output of described stepper motor driving circuit is made up of 4 railway digital pulse output channels; The output of described stepper motor driving circuit is connected with the input of stepping motor commutation circuit, and external 2 the commercially available stepping motors of output of stepping motor commutation circuit, switch two stepping motors according to different operating modes;
Described human-computer interaction module 105 is passages that control system exchanges with user, is specially RS232 bus interface, and wherein RS232 bus interface is electrically connected with single-chip microcomputer 101 and external host computer touch screen;
Described analogue collection module 106 comprises the analog acquisition passage of 3 groups of 16 precision, 16 bit resolutions, is specially voltage acquisition passage, current acquisition passage and temperature acquisition passage; The zinc and air cell of the external external power source of input difference of described voltage acquisition passage and current acquisition passage, the input of temperature acquisition passage is connected with external temperature sensor electrical; The output of described voltage acquisition passage, current acquisition passage and temperature acquisition passage is electrically connected with single-chip microcomputer 101;
Described position and velocity feedback module 107 are 10Mbit/s by two groups of switching rates and the high-speed pulse output passage of high input and output isolation forms; The input of position and velocity feedback module 107 is electrically connected with external photoelectric encoder, and output is electrically connected with single-chip microcomputer 101.
The model of described photoelectric encoder is E6B2-CW26C; The model of described single-chip microcomputer is PIC16F877A; The model of described host computer touch-screen is TPC7062TD; The model of described temperature sensor is PT100.
Specific works step and the operation principle of the control system of described pole piece movement formula zinc and air cell device are: after starting switch is pressed, control system powers on, enter initial power generating stage, this one-phase is that control system is powered by reserve battery, single-chip microcomputer 101 pulses are to step motor control module 104, the stepping motor that step motor control module 104 controls rolling-up mechanism 6 starts to rotate, drive the zinc pole piece movement that the slow dragging of rolling-up mechanism 6 is not discharged, single-chip microcomputer 101 pulses are to step motor control module 104, the stepping motor that step motor control module 104 controls unreeling structure 1 rotates, unreeling structure 1 is driven to run, enter in battery case 5 by unreeling structure 1 through transmission mechanism 3, in conjunction with the oxygen adsorbed by minus plate 4, power generation conditions possesses, gather discharge voltage in this course, discharging current, electrolyte temperature, zincode sheet speed.The voltage signal collected, current signal, temperature signal and zincode sheet speed are input to single-chip microcomputer 101 through analogue collection module 106 and position and velocity feedback module 107, carry out by the speed of zincode sheet the position that integral operation obtains zincode sheet; Single-chip microcomputer 101 carrys out control step motor control module 104 according to the speed of the discharge voltage signal collected, discharging current signal, electrolyte temperature signal, zincode sheet and the position of zincode sheet and transfers the speed of unreeling structure 1 to low speed easy motion.After zinc and air cell starts electric discharge work, anode ear is drawn by carbon plate at minus plate 4 and the case lid contact-making surface place of casing 7, form positive pole exit, negative electrode lug is drawn in positive plate 2, form negative pole exit, electric energy can be gathered by positive pole exit and negative pole exit, now single-chip microcomputer 101 can cut off reserve battery by signaling to power module 103, the electric energy gathered by zinc and air cell is for the driving arrangement of external power consumption equipment, self rolling-up mechanism 6 and unreeling structure 1, and reacted zincode sheet is wound onto on rolling-up mechanism 7.Simultaneously the position of the operating state of two stepping motors, discharge voltage, discharging current, electrolyte temperature and zincode sheet and speed to be transferred in host computer touch-screen by human-computer interaction module 105 and to be shown by host computer touch-screen by single-chip microcomputer 101.When again discharging, whole system is powered by zinc and air cell all the time, and specific works process is consistent with above-mentioned, circulates successively, and zinc and air cell continuous generating device realizes without self discharge ground uninterruptable power generation.
After stop button is pressed, single-chip microcomputer 101 signal to step motor control module 104 unreeling structure 1 place stepping motor receive orders after reverse High Rotation Speed, the unreeling shaft of unreeling structure 1 inside becomes initiatively from passive, single-chip microcomputer 101 pulses simultaneously make rolling-up mechanism 7 cooperation unreel to step motor control module 104, the oppositely movement of zincode sheet, the zincode sheet participating in exoelectrical reaction is withdrawn from fast from battery case 5, after zincode sheet is withdrawn from from battery case 5, the self discharge problem in traditional zinc and air cell also would not exist.
The utility model is not addressed part and is applicable to prior art.

Claims (9)

1. a control system for pole piece movement formula zinc and air cell device, is characterized in that described control system comprises single-chip microcomputer, start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module; Described single-chip microcomputer is electrically connected with start and stop module, power module, step motor control module, human-computer interaction module, analogue collection module and position and velocity feedback module respectively;
The external control button of input of described start and stop module, the output of start and stop module is electrically connected with single-chip microcomputer; The external external power source of output of described power module, input is connected with single-chip microcomputer; Described external power source is made up of reserve battery and zinc and air cell; Described step motor control module is made up of stepper motor driving circuit and stepping motor commutation circuit; The input of described stepper motor driving circuit is electrically connected with single-chip microcomputer, and the output of stepper motor driving circuit is connected with the input of stepping motor commutation circuit, the external commercially available stepping motor of output of described stepping motor commutation circuit; Described human-computer interaction module is electrically connected with single-chip microcomputer and external host computer touch screen by bus interface; Described analogue collection module comprises voltage acquisition passage, current acquisition passage and temperature acquisition passage; The zinc and air cell of the external external power source of input difference of described voltage acquisition passage and current acquisition passage, the input of temperature acquisition passage is connected with external temperature sensor electrical; The output of described voltage acquisition passage, current acquisition passage and temperature acquisition passage is electrically connected with single-chip microcomputer; The input of described position and velocity feedback module is electrically connected with external photoelectric encoder, and output is electrically connected with single-chip microcomputer.
2. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that the output of described start and stop module is made up of two normal pulsed input channels.
3. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that described power module provides the voltage of 24V, 12V, 5V for whole control system.
4. the control system of pole piece movement formula zinc and air cell device according to claim 1, it is characterized in that the input of described stepper motor driving circuit is made up of 4 paths, be respectively the enable driving passage of stepping motor, stepping motor direction controlling passage, PWM high-speed pulse output passage and stepping motor working mode selection passage; The output of described stepper motor driving circuit is made up of 4 railway digital pulse output channels.
5. the control system of pole piece movement formula zinc and air cell device according to claim 4, is characterized in that the model of described human-computer interaction module bus interface is RS232.
6. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that the model of described photoelectric encoder is E6B2-CW26C.
7. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that the model of described single-chip microcomputer is PIC16F877A.
8. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that the model of described host computer touch-screen is TPC7062TD.
9. the control system of pole piece movement formula zinc and air cell device according to claim 1, is characterized in that the model of described temperature sensor is PT100.
CN201520368818.9U 2015-06-01 2015-06-01 A kind of control system of pole piece movement formula zinc and air cell device Expired - Fee Related CN204632854U (en)

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Application Number Priority Date Filing Date Title
CN201520368818.9U CN204632854U (en) 2015-06-01 2015-06-01 A kind of control system of pole piece movement formula zinc and air cell device

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Application Number Priority Date Filing Date Title
CN201520368818.9U CN204632854U (en) 2015-06-01 2015-06-01 A kind of control system of pole piece movement formula zinc and air cell device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105375840A (en) * 2015-12-25 2016-03-02 重庆红江机械有限责任公司 Closed-loop control type unipolar stepper motor controller

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105375840A (en) * 2015-12-25 2016-03-02 重庆红江机械有限责任公司 Closed-loop control type unipolar stepper motor controller

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150909

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