CN204625477U - Optical fiber cable color applicator - Google Patents
Optical fiber cable color applicator Download PDFInfo
- Publication number
- CN204625477U CN204625477U CN201520157241.7U CN201520157241U CN204625477U CN 204625477 U CN204625477 U CN 204625477U CN 201520157241 U CN201520157241 U CN 201520157241U CN 204625477 U CN204625477 U CN 204625477U
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- frame
- optical fiber
- framework
- unwrapping wire
- traction
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- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
Abstract
The utility model discloses a kind of optical fiber cable color applicator, comprise the unwrapping wire framework, ink coating framework, solidification framework, traction framework and the take-up framework that discharge successively, form at least 2 optical-fibre channels from top to bottom, all being provided with for depositing the rafting line unit being wound with optical fiber in unwrapping wire frame, in solidification frame, UV photocuring stove being all installed; Install laying tension setter, static eliminator, coating unit all successively in ink coated frame, described laying tension setter comprises unwrapping wire guide wheel and unwrapping wire dancing wheel, and unwrapping wire guide wheel is arranged on ink coated frame by fixed rotating shaft; Traction wheel, takeup tension setter and the guide wheel between traction wheel, takeup tension setter are installed in traction frame all successively, receipts winding displacement unit for receiving optical fiber being all installed in take-up frame, between 2 chuck sheets of this receipts winding displacement unit, a transparent shield being installed.The utility model achieves the function that three optical fiber can apply simultaneously, and non-interference, stable performance, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production.
Description
Technical field
The utility model relates to the painted field of a kind of fiber ink, particularly relates to a kind of optical fiber cable color applicator.
Background technology
The object of coloring process production line distinct, smooth, reliable and stable shades of colour to optical fiber, to recognize optical fiber easily in process of production with in use procedure.
The main raw material(s) that coloring process uses is optical fiber and coloring printing ink, coloring printing ink color is 12 kinds by industry standard scores, the chromatogram arrangement wherein specified by radio, TV and film industries standard and Ministry of Information Industry's standard is different, the chromatogram arrangement of broadcasting and TV standard is as follows: this (in vain), red, yellow, and green, ash, black, blue, orange, brown, purple, pink, dark green, and the chromatogram of Ministry of Information Industry's industry standard arranges as follows: indigo plant, tangerine, green, brown, grey, (in vain), red, black, yellow, purple, pink, dark green.Allow when not affecting identification to use true qualities to replace white.The chromatogram arrangement that existing our company adopts is undertaken by broadcasting and TV standard, also can by Ministry of Information Industry's standard colour chart arrangement when user requires.When user requires that often pipe fiber count is more than 12 cores, other color can be mixed by distinct colors in different ratios as required and optical fiber is distinguished.The requirement of following aspect should be met after optical fiber coloring: 1, colored optical fiber color is not moved, colour-fast (with acetone or alcohol wipe also like this).2, optical fiber winding displacement is neat, smooth, not random line, not line ball.3, optical fiber attenuation index reaches requirement, and OTDR test curve is without phenomenons such as steps.
The equipment that optical fiber coloring technique uses is optical fiber coloring machine, and optical fiber coloring machine is by optical fiber unwrapping wire part, and painted mould and ink feeding system, ultraviolet curing oven, draws, the compositions such as optical fiber take-up and electrical control part.Cardinal principle is that uv curing ink is coated on optical fiber surface through painted mould, is fixed on optical fiber surface, forms the optical fiber being easy to color separation after ultraviolet curing oven solidification.The ink used is uv-curing type ink.
Summary of the invention
The utility model provides a kind of optical fiber cable color applicator, this optical fiber cable color applicator achieves the function that three optical fiber can apply simultaneously, and non-interference, stable performance, frame rigidity is large, support complete machine is stablized, vibrations and noise good, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production.
For achieving the above object, the technical solution adopted in the utility model is: a kind of optical fiber cable color applicator, comprise: the unwrapping wire framework discharged successively, ink coating framework, solidification framework, traction framework and take-up framework, be provided with at least 2 bottoms in described unwrapping wire framework from top to bottom and the unwrapping wire frame supporting supporting plate is installed, the ink coated frame that at least 2 bottoms are provided with protection dividing plate is provided with from top to bottom in described ink coating framework, the solidification frame that at least 2 bottoms are provided with protection dividing plate is provided with from top to bottom in described solidification framework, be provided with at least 2 bottoms in described take-up framework from top to bottom and the take-up frame supporting supporting plate is installed, be provided with at least 2 bottoms in described traction framework from top to bottom and the traction frame supporting supporting plate is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit being wound with optical fiber in described unwrapping wire frame, UV photocuring stove is all installed in described solidification frame,
All successively laying tension setter, static eliminator, coating unit are installed in described ink coated frame, described laying tension setter comprises unwrapping wire guide wheel and unwrapping wire dancing wheel, described unwrapping wire guide wheel is arranged on ink coated frame by fixed rotating shaft, described unwrapping wire dance wheel linked by a swing arm be arranged on ink coated frame rotating mechanism on, described coating unit comprises ink pond and the ink barrel by pipeline and ink pond, and described static eliminator is between laying tension setter and coating unit;
Traction wheel, takeup tension setter and the guide wheel between traction wheel, takeup tension setter are installed in described traction frame all successively, the central shaft of described traction wheel is connected with a traction electric machine, described takeup tension setter comprises take-up guide wheel and take-up dancing wheel, described take-up guide wheel is arranged on traction frame by fixed rotating shaft, described take-up dancing wheel is linked by a swing arm and is arranged on the rotating mechanism of traction frame, all be provided with the receipts winding displacement unit for receiving optical fiber in described take-up frame, this receives winding displacement unit and is provided with a transparent arc protective cover along its circumference.
In technique scheme, further improvement opportunity scheme is as follows:
1, in such scheme, described static eliminator is made up of high voltage power generator and discharge electrode, by the most advanced and sophisticated high-voltage corona discharge of ion pin, neighbouring ionization of air is become a large amount of negative ions, then utilize air-blast device these negative ions blow to body surface with in and electrostatic, or directly static removal equipment is carried out the neutralization of electrostatic near the surface of object.
2, in such scheme, also comprise an electrical control cubicles, this electrical control cubicles is provided with touch-screen, function key group and power key.
3, in such scheme, described unwrapping wire frame and the opposing end face of ink coated frame are provided with front door, and described take-up frame and the opposing end face of traction frame are provided with Rear Door.
Because technique scheme is used, the utility model compared with prior art has following advantages:
The utility model optical fiber cable color applicator, its can be long-term, quick, stable production optical fiber, and the utility model compatible can produce all lengths size optical fiber of 100KM and below 100KM on the market, achieve the function that three optical fiber can apply simultaneously, and non-interference, stable performance, frame rigidity is large, support complete machine is stablized, and well, the utility model can produce the optical fiber comprising 100km and below 100km length specification for vibrations and noise; Secondly, it is received winding displacement unit and is provided with a transparent arc protective cover along its circumference and has optical fiber and put to get rid of and beat function, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production, thus affects quality product.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model optical fiber cable color applicator structural representation;
Accompanying drawing 2 is the utility model optical fiber cable color applicator middle frame structure schematic diagram.
In above accompanying drawing: 1, unwrapping wire framework; 101, unwrapping wire frame; 2, ink coating framework; 201, ink coated frame; 3, framework is solidified; 301, frame is solidified; 4, framework is drawn; 401, traction frame; 5, take-up framework; 501, take-up frame; 6, supporting plate is supported; 7, dividing plate is protected; 8, rafting line unit; 9, UV photocuring stove; 10, laying tension setter; 11, static eliminator; 12, coating unit; 121, ink pond; 122, ink barrel; 13, unwrapping wire guide wheel; 14, unwrapping wire is danced and is taken turns; 15, swing arm; 16, rotating mechanism; 17, traction wheel; 18, takeup tension setter; 19, guide wheel; 20, take-up guide wheel; 21, take-up is danced and is taken turns; 22, swing arm; 23, rotating mechanism; 24, winding displacement unit is received; 241, chuck sheet; 25, transparent shield; 26, electrical control cubicles; 261, touch-screen; 262, function key group; 263, power key; 27, front door; 28, Rear Door.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment: a kind of optical fiber cable color applicator, comprise: the unwrapping wire framework 1 discharged successively, ink coating framework 2, solidification framework 3, traction framework 4 and take-up framework 5, be provided with at least 2 bottoms in described unwrapping wire framework 1 from top to bottom and the unwrapping wire frame 101 supporting supporting plate 6 is installed, the ink coated frame 201 that at least 2 bottoms are provided with protection dividing plate 7 is provided with from top to bottom in described ink coating framework 2, the solidification frame 301 that at least 2 bottoms are provided with protection dividing plate 7 is provided with from top to bottom in described solidification framework 3, be provided with at least 2 bottoms in described take-up framework 5 from top to bottom and the take-up frame 501 supporting supporting plate 6 is installed, be provided with at least 2 bottoms in described traction framework 4 from top to bottom and the traction frame 401 supporting supporting plate 6 is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit 8 being wound with optical fiber in described unwrapping wire frame 101, UV photocuring stove 9 is all installed in described solidification frame 301,
Above-mentioned unwrapping wire framework 1 and take-up framework 5, formed by 80*80*6 square tubes soldering, and be welded with three erecting stages in order to install rafting line unit 8 and to receive winding displacement unit 24.Side and rear side are provided with shrouding and facilitate routine maintenance and maintenance
All successively laying tension setter 10, static eliminator 11, coating unit 12 are installed in described ink coated frame 201, described laying tension setter 10 comprises unwrapping wire guide wheel 13 and unwrapping wire dancing wheel 14, described unwrapping wire guide wheel 13 is arranged on ink coated frame 201 by fixed rotating shaft, described unwrapping wire dancing wheel 14 is linked by a swing arm 15 and is arranged on the rotating mechanism 16 of ink coated frame 201, in order to ensure that the optical fiber of releasing has constant tension force, after removal electrostatic and dust, enter ink grinding tool coated dye;
Described coating unit 12 comprises ink pond 121 and the ink barrel 122 by pipeline and ink pond 121, and described static eliminator 11 is between laying tension setter 10 and coating unit 12;
All successively traction wheel 17, takeup tension setter 18 and the guide wheel 19 between traction wheel 17, takeup tension setter 18 are installed in described traction frame 401,
The central shaft of described traction wheel 17 is connected with a traction electric machine, described takeup tension setter 18 comprises take-up guide wheel 20 and take-up dancing wheel 21, described take-up guide wheel 20 is arranged on traction frame 401 by fixed rotating shaft, described take-up dancing wheel 21 is linked by a swing arm 22 and is arranged on the rotating mechanism 23 of traction frame 401, in order to ensure that the optical fiber of releasing has constant tension force, after removal electrostatic and dust, enter ink grinding tool coated dye; All be provided with the receipts winding displacement unit 24 for receiving optical fiber in described take-up frame 501, this receives winding displacement unit 24 and is provided with a transparent arc protective cover 25 along its circumference.
Above-mentioned static eliminator 11 is made up of high voltage power generator and discharge electrode, by the most advanced and sophisticated high-voltage corona discharge of ion pin, neighbouring ionization of air is become a large amount of negative ions, then utilize air-blast device these negative ions blow to body surface with in and electrostatic, or directly static removal equipment is carried out the neutralization of electrostatic near the surface of object.
Also comprise an electrical control cubicles 26, this electrical control cubicles 26 is provided with three touch-screens, 261, three function key groups 262 and three power keys, 263, three touch-screens, 261, three groups of function key groups, 262, three power keys 263 to be installed in electrical control cubicles 28 for carrying out separately independent control to three heads respectively.
Above-mentioned unwrapping wire frame 101 end face opposing with ink coated frame 201 is provided with front door 27, and described take-up frame 501 end face opposing with traction frame 401 is provided with Rear Door 28.
The present embodiment optical fiber cable color applicator working process is as follows:
The power of payingoff mechanism is provided by a 5KW servomotor, to realize the active unwrapping wire of optical fiber.The power of travel mechanism is also provided by 750W servomotor, the moving around when output shaft of AC servo motor drives payingoff mechanism to complete optical fiber unwrapping wire by resilient coupling and rolling lead screw direct connection, controlling travel mechanism makes fiber reel move forward and backward, and shake when ensureing high speed fibre unwrapping wire is reduced to minimum.Optical fiber laying tension size is provided by dancing device.Dancing device axle is connected, in production process with a pure angular transducer.Dancing device tension force fork drives angle change, and sensor detects the swing of tension force fork, and then controls the rotating speed of retractable cable motor so that automatic synchronization, and makes fiber tension fork be in level all the time, keeps constant tension.
Along production line operation direction, front end is optical fiber cleaning apparatus, after be pressure coating system.The temperature of well heater is regulated by sensor.Optical fiber coloring layer thickness is controlled by mould.The base of fixed mould is a set of, and can accurately locate after the adjustment of central position, ink supply unit pressure is adjustable and show from 0-2.0bar scope.
In order to ensure tinctorial quality during high speed, this production line is furnished with two horizontal UV curing ovens.Curing oven is primarily of compositions such as reflector, body of heater shell, UV fluorescent tube, exhausting systems.After optical fiber coloring, enter this stove immediately and be cured.Solidification carries out when being filled with rare gas element, can realize high speed painted.Above UV curing oven, be furnished with the import blower fan that 2 groups are applicable to UV solidification equipment, his vibration does not affect products production.UV curing oven is adjustable, and ensure that the position of parabolic reflective Lacquer finish focus point is position, optical fiber body operational centre, the diameter focused at light is in the right cylinder of 1mm.Curing oven has reliably safety guard to ensure personal safety and prevent the contaminated optical fiber curing caused bad.Nitrogen protection device can ensure to be contacted with coating oil layer of ink by coated fiber 100% eliminating oxygen molecule in Light Curing.
Take-up and destatic unit and comprise traction wheel, swing arm dancing device, photoelectricity commutation control assembly, Destaticizing device, travel mechanism, take-up mechanism etc.In order to improve wear resisting property, traction wheel surface processes.After optical fiber enters traction wheel, be drive by the friction between optical fiber and traction wheel.Metering is that the pulse sent by the encoder of motor itself counts.The girth of traction wheel is 0.5m, and the meters counting accuracy of fiber lengths is higher, and meters counting accuracy is up to 0.2%.The wire-arranging component structure composition of optical fiber is identical with portable optical fiber active release line component, and be lean on photo-sensor pinpoint, commutation is performed by the encoder of AC servo motor, and position is adjustable, has the features such as winding displacement is neat, accurate.
Because the working speed of the machine is very high, operationally, between optical fiber and guide wheel, easily produce friction, so just easily produce electrostatic.In order to eliminate this electrostatic, on optical fiber before dish, the system of destaticing is installed.This system primarily of high-voltage power supply, destatic rod and destatic the compositions such as shower nozzle.
Electric control system
1 electric parameter
1.1 optical fiber unwrapping wire motors: 5KW panasonic AC servo motor
1.2 optical fiber pay-off rack winding displacement motors: 750W panasonic AC servo motor
1.3 traction electric machines: 750W panasonic AC servo motor
1.4 optical fiber take-up motors: 5KW panasonic AC servo motor
1.5 take-up stand winding displacement motors: 750W panasonic AC servo motor
1.6 curing oven power: 6KW*2 platform
1.7 after-combustion speed: 1500m/min ~ 2300m/min
Colouring speeds: 1500m/min
1.8 fault alarms: auto stop
1.9 mode of operation: operate continuously
2 electric control theories
2.1 electric control theories describe
Panasonic's AC servo drive system that the painted rewinder of high speed fibre adopts Japan advanced in the world to produce, has the advantages such as control accuracy is high, noise is low, efficiency is high, reliable operation; And adopt the S7-300 PC application centralized Control of Siemens, make a whole set of electric control system controls more stable, more reliable.Adopt siemens 10.4 cun of touch-screens, comprise the assemblies such as Dynamic Announce, warning, trend, control strategy, control network communication, the user interface that is friendly is provided, make operation of equipment more intuitively, easier.
This system is made up of the optical fiber part such as line, traction, receipts winding displacement, UV curing oven of setting a raft going.Winding displacement automatic reverse when its key problem in technology is PLC user program and high speed, reduces volume manual intervention.PLC have employed the high siemens S7-300 series of cost performance.Its outstanding performance is in the following aspects: high reliability; Profuse instruction set; Be easy to control; Operate easily; Abundant built-in integrated functionality; Powerful real-time characteristic; Powerful ability to communicate, abundant expansion module; Best adaptability; Directly be connected with performer with sensor; Handiness is comparatively strong, adjusts user program easily.
Tinting machine PLC program according to processing requirement, devises a series of control and protection warning function completely, and its lifting speed program ensure that the strict run-in synchronism in proportion of each motor, does not damage optical fiber to guarantee stable, the reliable running of whole system.
This system has two kinds of working mode selection, and one is operated in colored state, and another kind is operated in after-combustion state.By indicating meter being selected painted/after-combustion.UV curing system and air cooling system are only just devoted oneself to work when colored state, and coating heating system needs depending on technique.All the other Controlling System, no matter under which kind of state, all can put into operation.
When adopting above-mentioned optical fiber cable color applicator, it achieves the function that three optical fiber can apply simultaneously, and non-interference, stable performance, the utility model frame rigidity is large, supports complete machine and stablizes, well, the utility model can produce the next size optical fiber of 100km mono-for vibrations and noise; Secondly, it is received winding displacement unit and is provided with a transparent arc protective cover along its circumference and has optical fiber and put to get rid of and beat function, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production, thus affects quality product.
Above-described embodiment, only for technical conceive of the present utility model and feature are described, its object is to person skilled in the art can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences done according to the utility model spirit change or modify, and all should be encompassed within protection domain of the present utility model.
Claims (4)
1. an optical fiber cable color applicator, it is characterized in that: comprising: the unwrapping wire framework (1) discharged successively, ink coating framework (2), solidification framework (3), traction framework (4) and take-up framework (5), be provided with at least 2 bottoms in described unwrapping wire framework (1) from top to bottom and the unwrapping wire frame (101) supporting supporting plate (6) is installed, the ink coated frame (201) that at least 2 bottoms are provided with protection dividing plate (7) is provided with from top to bottom in described ink coating framework (2), the solidification frame (301) that at least 2 bottoms are provided with protection dividing plate (7) is provided with from top to bottom in described solidification framework (3), be provided with at least 2 bottoms in described take-up framework (5) from top to bottom and the take-up frame (501) supporting supporting plate (6) is installed, be provided with at least 2 bottoms in described traction framework (4) from top to bottom and the traction frame (401) supporting supporting plate (6) is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit (8) being wound with optical fiber in described unwrapping wire frame (101), in described solidification frame (301), UV photocuring stove (9) is all installed,
All successively laying tension setter (10) is installed in described ink coated frame (201), static eliminator (11), coating unit (12), described laying tension setter (10) comprises unwrapping wire guide wheel (13) and unwrapping wire dancing wheel (14), described unwrapping wire guide wheel (13) is arranged on ink coated frame (201) by fixed rotating shaft, described unwrapping wire dance wheel (14) linked by a swing arm (15) be arranged on ink coated frame (201) rotating mechanism (16) on, described coating unit (12) comprises ink pond (121) and the ink barrel (122) by pipeline and ink pond (121), described static eliminator (11) is positioned between laying tension setter (10) and coating unit (12),
Traction wheel (17) is installed in described traction frame (401) all successively, takeup tension setter (18) and be positioned at traction wheel (17), guide wheel (19) between takeup tension setter (18), the central shaft of described traction wheel (17) is connected with a traction electric machine, described takeup tension setter (18) comprises take-up guide wheel (20) and take-up dancing wheel (21), described take-up guide wheel (20) is arranged on traction frame (401) by fixed rotating shaft, described take-up dance wheel (21) linked by a swing arm (22) be arranged on traction frame (401) rotating mechanism (23) on, receipts winding displacement unit (24) for receiving optical fiber is all installed in described take-up frame (501), this receives winding displacement unit (24) and is provided with a transparent arc protective cover (25) along its circumference.
2. optical fiber cable color applicator according to claim 1, is characterized in that: described static eliminator (11) its be made up of high voltage power generator and discharge electrode.
3. optical fiber cable color applicator according to claim 1, is characterized in that: also comprise an electrical control cubicles (26), this electrical control cubicles (26) is provided with touch-screen (261), function key group (262) and power key (263).
4. optical fiber cable color applicator according to claim 1, it is characterized in that: the end face that described unwrapping wire frame (101) is opposing with ink coated frame (201) is provided with front door (27), the end face that described take-up frame (501) is opposing with traction frame (401) is provided with Rear Door (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520157241.7U CN204625477U (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable color applicator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520157241.7U CN204625477U (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable color applicator |
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| CN204625477U true CN204625477U (en) | 2015-09-09 |
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| CN201520157241.7U Expired - Fee Related CN204625477U (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable color applicator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104761156A (en) * | 2015-03-19 | 2015-07-08 | 江苏亨通光电股份有限公司 | Optical fiber cable coloring apparatus |
| CN108545965A (en) * | 2018-07-17 | 2018-09-18 | 长飞光纤光缆四川有限公司 | Novel optical fiber colours production line |
| CN108609868A (en) * | 2018-07-17 | 2018-10-02 | 长飞光纤光缆四川有限公司 | Novel optical fiber staining and curing stove |
-
2015
- 2015-03-19 CN CN201520157241.7U patent/CN204625477U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104761156A (en) * | 2015-03-19 | 2015-07-08 | 江苏亨通光电股份有限公司 | Optical fiber cable coloring apparatus |
| CN104761156B (en) * | 2015-03-19 | 2017-05-17 | 江苏亨通光电股份有限公司 | Optical fiber cable coloring apparatus |
| CN107056091A (en) * | 2015-03-19 | 2017-08-18 | 江苏亨通光电股份有限公司 | Quick high stable staining and curing device for optical fiber cable |
| CN107056091B (en) * | 2015-03-19 | 2020-02-21 | 江苏亨通光电股份有限公司 | Fast high-stability coloring and curing device for optical fiber cable |
| CN108545965A (en) * | 2018-07-17 | 2018-09-18 | 长飞光纤光缆四川有限公司 | Novel optical fiber colours production line |
| CN108609868A (en) * | 2018-07-17 | 2018-10-02 | 长飞光纤光缆四川有限公司 | Novel optical fiber staining and curing stove |
| CN108545965B (en) * | 2018-07-17 | 2023-11-10 | 四川乐飞光电科技有限公司 | Optical fiber coloring production line |
| CN108609868B (en) * | 2018-07-17 | 2024-04-30 | 四川乐飞光电科技有限公司 | Novel optical fiber coloring curing oven |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150909 Termination date: 20180319 |