CN204624476U - A kind of full automaticity running roller frock storage arrangement - Google Patents
A kind of full automaticity running roller frock storage arrangement Download PDFInfo
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- CN204624476U CN204624476U CN201520099889.3U CN201520099889U CN204624476U CN 204624476 U CN204624476 U CN 204624476U CN 201520099889 U CN201520099889 U CN 201520099889U CN 204624476 U CN204624476 U CN 204624476U
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Abstract
The utility model discloses a kind of full automaticity running roller frock storage arrangement, it comprises support frame, be arranged on some hanging beams of support frame inside, and drive the transmission component of hanging beam motion, transmission component comprises the transmission component one and transmission component two that are separately positioned on the support frame left and right sides, transmission component one and transmission component two synchrodrive, transmission component one and transmission component two include: five sprocket wheels and form the closed chain of circulating path with five sprocket engagement, the arrangement mode of five described sprocket wheels is: upper strata is provided with two level sprocket wheels, middle level is provided with a sprocket wheel, lower floor is provided with two level sprocket wheels, the sprocket wheel in middle level and the equal triangularity of the upper and lower sprocket wheel, a sprocket wheel on upper strata drives it to rotate by motor, four round and round tracks are formed by all the other four sprocket rotation of chain-driving.This device makes full use of space, can when floor area is minimum, and make full use of existing spatial altitude, efficiency is high.
Description
Technical field
The utility model belongs to automatic stored field, is specifically related to a kind of full automaticity running roller frock storage arrangement.
Background technology
Automotive trim is the important component part of automobile, and for automotive trim, the treatment process on interior material surface and embossing pattern technique are the major technique marks of interior products.So the use of printing roll wheel frock and embossing pattern running roller frock is very important, automotive interior material productive output is huge, requires that we must possess the various running roller of numerous complicated and ensure sufficient tooling stock, so the management of running roller frock is very important simultaneously.
Along with the exploitation of new product and the batch manufacturing of existing product, need increasing running roller frock, this proposes challenge for the quick die change of running roller frock and the requirement of storage; We need die change effectively correct fast on the one hand, avoid the error that frock configures, and improve the use rate and efficiency produced; On the other hand workman we must consider the variety of running roller frock and the use storage of safety, this storage for running roller frock and operating needs propose challenge efficiently, therefore, the storage arrangement of the running roller frock of a system how is used to be the most effective measures addressed this problem.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of efficient, quick, safe full automaticity running roller frock storage arrangement.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of full automaticity running roller frock storage arrangement, it comprises support frame, be arranged on some hanging beams of described support frame inside, and the transmission component driving described hanging beam to move, described transmission component comprises the transmission component one and transmission component two that are separately positioned on the described support frame left and right sides, described transmission component one and transmission component two synchrodrive, described transmission component one and transmission component two include: five sprocket wheels and form the closed chain of circulating path with five sprocket engagement, the arrangement mode of five described sprocket wheels is: upper strata is provided with two level sprocket wheels, middle level is provided with a sprocket wheel, lower floor is provided with two level sprocket wheels, the sprocket wheel in middle level and the equal triangularity of the upper and lower sprocket wheel, a sprocket wheel on upper strata drives it to rotate by motor, four round and round tracks are formed by all the other four sprocket rotation of chain-driving.
Preferably, its synchrodrive is therebetween realized by synchronizing shaft connection between described transmission component one and transmission component two.
Preferably, described sprocket wheel is fixed on the left and right sides of described support frame by bearing seat and bearing fit.
Preferably, described support frame comprises: base, top frame, left skeleton, right skeleton, some horizontal supports, described left skeleton and right skeleton are arranged between described base and top frame, and described horizontal support is arranged between described left skeleton and right skeleton.
Preferably, the some oblique pulls be arranged between described left skeleton and right skeleton are also comprised.
Preferably, also comprise electrical controller, described electrical controller comprises: sensor for countering, alignment sensor, industrial computer and safe light curtain.
Preferably, described hanging beam hangs on the chain on described transmission component one and runner assembly two, and described hanging beam hangs running roller frock.
The beneficial effects of the utility model are:
One, full automaticity running roller frock storage arrangement of the present utility model, form four round and round tracks by five sprocket wheels and chain, make full use of space, can when floor area be minimum, make full use of existing spatial altitude, save floor occupying area more than 60%.
Two, full automaticity running roller frock storage arrangement of the present utility model, full-automatic operation, access goods is convenient and swift, and being " goods is to people ", is not that people looks for goods, and access speed is fast, greatly saves the access time, reduces labour intensity, enhances productivity.
Three, full automaticity running roller frock storage arrangement of the present utility model, is convenient to the centralized management of goods, on-the-spot clean and tidy, and has good safety protection function, it operates steadily, fast, safety.
Four, full automaticity running roller frock storage arrangement of the present utility model, can realize intelligent management, and when lower than stock minimum, system can be supplemented by automatic-prompting, thus there will not be stock shortage; And can network management be realized, improve response time.
Five, full automaticity running roller frock storage arrangement of the present utility model, has the function of first in first out, can not have goods long-term storage and lose efficacy; Real-time management can be carried out to goods.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of the utility model transmission component.
Fig. 3 is the structural representation that the utility model hanging beam is suspended on chain.
Wherein, 11-pushes up frame, 12-base, the left skeleton of 13-, the right skeleton of 14-, 15-horizontal support, 16-oblique pull, 21-sprocket wheel, 22-chain, 23-motor, 24-synchronizing shaft, 3-hanging beam, 4-running roller frock.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in fig. 1, a kind of full automaticity running roller frock storage arrangement is disclosed in the present embodiment, it comprises support frame, be arranged on some hanging beams 3 of described support frame inside, and the transmission component driving described hanging beam 3 to move, described transmission component comprises the transmission component one and transmission component two that are separately positioned on the described support frame left and right sides, described transmission component one and transmission component two synchrodrive, in the present embodiment, synchronizing shaft 24 is provided with between above-mentioned transmission component one and transmission component two, above-mentioned transmission component one and transmission component two synchrodrive is realized by above-mentioned synchronizing shaft 24.
As shown in Figure 2, described transmission component one and transmission component two include: five sprocket wheels 21 and engage the closed chain 22 forming circulating path with five sprocket wheels 21, the arrangement mode of five sprocket wheels 21 is: upper strata is provided with two level sprocket wheels 21, middle level is provided with a sprocket wheel 21, lower floor is provided with two level sprocket wheels 21, sprocket wheel 21 and the upper and lower sprocket wheel 21 all triangularities in middle level, a sprocket wheel on upper strata drives it to rotate by motor 23, forms four round and round tracks by all the other four sprocket rotation of chain-driving.
Further, described sprocket wheel 21 is fixed on the left and right sides of described support frame by bearing seat and bearing fit.Above-mentioned sprocket wheel 21 and chain 22 form the mode of four round and round tracks: the output sleeve of motor 23 is on a sprocket wheel 21 on upper strata, and it rotates as driving wheel, and it is by all the other four sprocket rotation of chain-driving, and their rotary motion trace as shown in Figure 2.
As shown in Figure 3, hang above-mentioned hanging beam 3 between the chain on above-mentioned transmission component one and runner assembly two, above-mentioned hanging beam 3 hangs running roller frock 4, namely above-mentioned running roller frock 4 is on hanging beam 3, along with chain 22 runs, realizes the conveying of running roller frock 4.
Concrete, described support frame comprises: base 12, top frame 11, left skeleton 13, right skeleton 14, some horizontal supports 15, oblique pull 16, described left skeleton 13 and right skeleton 14 are arranged between described base 12 and top frame 11, described horizontal support 15 is arranged between described left skeleton 13 and right skeleton 14, above-mentioned oblique pull 16 is arranged between left skeleton 13 and right skeleton 14, and oblique pull 16 intersects.
Above-mentioned horizontal support 15 and oblique pull 16 can strengthen rigidity and the stability of support frame; In the present embodiment, in order to strengthen the safety performance of storage arrangement, be also provided with case protection structure in the outside of above-mentioned support frame, case protection structure comprises: left and right side plate, forward and backward baffle plate, Electric Appliance Cabinet; Shell assembles by after steel plate bending, welding fabrication, surface plastic spraying.
Storage arrangement in the present embodiment is controlled by electrical controller, and described electrical controller comprises: sensor for countering, alignment sensor, industrial computer and safe light curtain, and industrial computer has PLC, touch-screen, frequency converter and some other additional device.
The principle of work of full automaticity running roller frock storage facilities of the present utility model: storage facilities is a kind of automatic rotating storehouse, it take hanging beam as memory cell, drive hanging beam circulation revolution by chain gear, the hanging beam depositing goods is delivered in face of operator or delivers to position suitable in storehouse.
The design of its spatial structure has little, the capacious feature of floor area, and reservoir area main body is stereo frame type structure, and synchronizing shaft is placed between two skeletons of left and right by bearing and bearing seat; Hanging beam is connected with closed chain, by chain and sprocket engagement, and the transmission main body of constitution equipment; Motor is run along the track of setting by sprocket wheel, chain-driving transmission main body, realizes the circulation revolution of hanging beam in storehouse; The rotating that PLC controls motor reaches the functions such as control automatically.
Device support skeleton in the present embodiment adopts 20# high-quality solid drawn pipe, is welded, guarantees intensity and the squareness of skeleton through carbon-dioxide arc welding, and skeleton surface high-quality fastness molding powder electrostatic spraying, can be effectively anticorrosion, antirust.
Equipment driven system adopts reducing motor frequency conversion drive, and reducing motor output torque ensures hanging beam, and when complete unbalance loading, equipment still can normal smooth running.
In embodiment, the equipment technical parameters index of open full automaticity running roller frock storage arrangement comprises: contour size of the unit(s): 3500mm (length) × 2500mm (deeply) × 9000mm (height); Be suitable for roll size: φ 255mm × 2010mm; Hanging beam quantity: 56; The maximum load capacity of single hanging beam: 400kg; Complete machine maximum gross: 22.4t; Complete machine is conducted oneself with dignity: about 8t; Maximum unbalance loading weight: 9t; Man-machine interface height: 800mm (storehouse body side surface mounting means); Running velocity :≤6m/min (adjustable); The shortest access time: 9s; Maximum access time: 5min; Hanging beam positioning precision :≤5mm; Locate mode: sensor for countering; Operating noise :≤65dB; Mode: grind China's 10 cun of industrial computers, frequency converter timing, siemens PLC series of PLC programmable automatic controller; Main motor current: 8kW; Single device electricity consumption gross horsepower: 10kW; Operating mode: unit is manual, unit is automatic, automatically online
In the present embodiment, the equipment service conditions of open full automaticity running roller frock storage arrangement comprises: power supply: three-phase five-wire mode, operating voltage: exchange 380V ± 10%, frequency of operation: 50Hz ± 1; Ground loading ability: 5t/m
2; Ground flat degree: ± 5mm; Ambient temperature :-10 DEG C ~ 45 DEG C; Ambient humidity: < 85%RH.
The equipment electrical control system related in the present embodiment:
Man-machine interface intuitively: adopting and grinding China's 10 inches of touch industrial computers is man-machine inputting interface, and operation is directly perceived, convenient.Operation interface has numerical key, function key, operation instruction, stock's display, fault automatically show and hanger Dynamic Graph etc., operating personal can understand the running state of equipment intuitively.Related data real-time storage, on hard disk, guarantees safety.
Automatic selection optimum operation path: host CPU program adopts excellent algorithm, the automatic cw of hanger or conter clockwise are turned back to access section nearby, save the access time.
Accurate positioning: adopt sensor for countering absolute addressing system, addressing is accurate, the accurately stop position of each hanger in location.If equipment is because the external force factors such as unbalance loading have influence on positioning precision in operational process, after equipment restarts, system, by automatic calibration, guarantees accurate location.
Automatic majorization function: during system optimization, can be placed on the most frequently used hanger near access port according to the operating frequency of hanger, save the access time thus.
Equipment leaves appropriate I/O mouth for expanding in the future; Reserved communication interface with pc, conveniently realizes network control.
Priority assignation function: user divides advanced level user and inquiring user; Advanced level user can carry out equipment control, go out the operations such as warehouse-in; Inquiring user only can inquire about article in storehouse, effectively guarantees the safety of device security and Ku Nei storing articles.
To make mistakes self-diagnostic function: when system electrification is run, control system carries out selfdiagnosis.When equipment breaks down, man-machine interface shows failure code and terms of settlement, and retain fault log.
Safety protection function: access port safe grating protects: equipment access mouth is provided with safe light curtain; operational zone is entered if any foreign matter; system is reported to the police immediately; and show failure message; equipment shuts down simultaneously; pending fault can recover normal after getting rid of, and effectively prevents the unexpected injury to personnel in operating process.Employing grating is protected, safer than photoelectric switch.
Foreign bodies detection function within the scope of base: be provided with safe grating in plant bottom case, the detection height adjustable of this safe grating.When there being protrusion foreign matter in detection range, equipment, by out of service, prevents foreign matter from causing damage to roller.After foreign matter to be removed, equipment recovers normal operation.
Overload protection function: motor overload adopts thermal relay, frequency converter two class protection.During apparatus overload, man-machine interface points out overload alarm, system is cut off actuating device immediately and is powered, and equipment is out of service; After failture evacuation, motor protective circuit recloses, and equipment recovers normal operation.
Unbalance loading warning function: the maximum unbalance loading ability 9t of equipment, when unbalance loading exceedes this limit value, equipment out of service immediately and report to the police export.After pending fault is got rid of, system will perform by the front operational order accepted of reporting to the police automatically.
Crash arrest function: equipment is furnished with scram button, in emergency circumstances operating personal can be pressed this switch and makes equipment out of service, equipment alarm lamp prompting simultaneously, the safety of support equipment and goods.Pending fault can recover normal after getting rid of.
Emergency operation function: be provided with an emergency operation button above man-machine interface, when cannot use man-machine interface controlling equipment because of some extraordinary circumstances, press this button, equipment can start, and knobs up, and equipment stops.
Full automaticity running roller frock storage arrangement of the present utility model, forms four round and round tracks by five sprocket wheels and chain, makes full use of space, when floor area is minimum, can make full use of existing spatial altitude, save floor occupying area more than 60%.
Full automaticity running roller frock storage arrangement of the present utility model, full-automatic operation, access goods is convenient and swift, and being " goods is to people ", is not that people looks for goods, and access speed is fast, greatly saves the access time, reduces labour intensity, enhances productivity.
Full automaticity running roller frock storage arrangement of the present utility model, is convenient to the centralized management of goods, on-the-spot clean and tidy, and has good safety protection function, it operates steadily, fast, safety.
Full automaticity running roller frock storage arrangement of the present utility model, can realize intelligent management, and when lower than stock minimum, system can be supplemented by automatic-prompting, thus there will not be stock shortage; And can network management be realized, improve response time.
Full automaticity running roller frock storage arrangement of the present utility model, has the function of first in first out, can not have goods long-term storage and lose efficacy; Real-time management can be carried out to goods.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a full automaticity running roller frock storage arrangement, it comprises support frame, be arranged on some hanging beams of described support frame inside, and the transmission component driving described hanging beam to move, it is characterized in that, described transmission component comprises the transmission component one and transmission component two that are separately positioned on the described support frame left and right sides, described transmission component one and transmission component two synchrodrive, described transmission component one and transmission component two include: five sprocket wheels and form the closed chain of circulating path with five sprocket engagement, the arrangement mode of five described sprocket wheels is: upper strata is provided with two level sprocket wheels, middle level is provided with a sprocket wheel, lower floor is provided with two level sprocket wheels, the sprocket wheel in middle level and the equal triangularity of the upper and lower sprocket wheel, a sprocket wheel on upper strata drives it to rotate by motor, four round and round tracks are formed by all the other four sprocket rotation of chain-driving.
2. a kind of full automaticity running roller frock storage arrangement according to claim 1, is characterized in that, is connected realize its synchrodrive therebetween between described transmission component one and transmission component two by synchronizing shaft.
3. a kind of full automaticity running roller frock storage arrangement according to claim 2, it is characterized in that, described sprocket wheel is fixed on the left and right sides of described support frame by bearing seat and bearing fit.
4. a kind of full automaticity running roller frock storage arrangement according to claim 3, it is characterized in that, described support frame comprises: base, top frame, left skeleton, right skeleton, some horizontal supports, described left skeleton and right skeleton are arranged between described base and top frame, and described horizontal support is arranged between described left skeleton and right skeleton.
5. a kind of full automaticity running roller frock storage arrangement according to claim 4, is characterized in that, also comprise the some oblique pulls be arranged between described left skeleton and right skeleton.
6. a kind of full automaticity running roller frock storage arrangement according to claim 5, it is characterized in that, also comprise electrical controller, described electrical controller comprises: sensor for countering, alignment sensor, industrial computer and safe light curtain.
7. a kind of full automaticity running roller frock storage arrangement according to claim 1, it is characterized in that, described hanging beam hangs on the chain on described transmission component one and runner assembly two, and described hanging beam hangs running roller frock.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520099889.3U CN204624476U (en) | 2015-02-11 | 2015-02-11 | A kind of full automaticity running roller frock storage arrangement |
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| CN201520099889.3U CN204624476U (en) | 2015-02-11 | 2015-02-11 | A kind of full automaticity running roller frock storage arrangement |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109300241A (en) * | 2018-12-11 | 2019-02-01 | 上海口渡文化传播有限公司 | A kind of circulation warehousing formula self-service sale device and its operation method |
| CN109703964A (en) * | 2019-02-14 | 2019-05-03 | 江苏劲嘉新型包装材料有限公司 | A kind of pressure Kun solid panel library |
-
2015
- 2015-02-11 CN CN201520099889.3U patent/CN204624476U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109300241A (en) * | 2018-12-11 | 2019-02-01 | 上海口渡文化传播有限公司 | A kind of circulation warehousing formula self-service sale device and its operation method |
| CN109703964A (en) * | 2019-02-14 | 2019-05-03 | 江苏劲嘉新型包装材料有限公司 | A kind of pressure Kun solid panel library |
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