CN204621860U - Efficient and light weight diamond-impregnated wheel - Google Patents
Efficient and light weight diamond-impregnated wheel Download PDFInfo
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- CN204621860U CN204621860U CN201520341666.3U CN201520341666U CN204621860U CN 204621860 U CN204621860 U CN 204621860U CN 201520341666 U CN201520341666 U CN 201520341666U CN 204621860 U CN204621860 U CN 204621860U
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Abstract
The utility model relates to a kind of efficient and light weight diamond-impregnated wheel, belongs to the technical field of diamond cutting tool.Efficient and light weight diamond-impregnated wheel described in the utility model, comprises aluminum substrate and diamond segment, and the bottom margin of described diamond segment has outside extension protuberance; And described aluminum substrate comprises grinding installed surface, described diamond segment is arranged on described grinding installed surface, and described extension protuberance is embedded in described grinding installed surface.Diamond disposablely can water and cast from matrix material by efficient and light weight diamond-impregnated wheel of the present utility model, eliminates sequent surface sandblasting, and weldering spot cleans all multiprograms; And described diamond-impregnated wheel does not need welding, can save silver soldering sheet expense, reduce costs more than 20%, have cost of manufacture low, the advantage of flexible operation, is specially adapted to processing of stone, the polishing of concrete road surface.
Description
Technical field
The utility model relates to the technical field of diamond cutting tool, and more particularly, the utility model relates to a kind of efficient and light weight diamond-impregnated wheel.
Background technology
Diamond is the material that in known materials, hardness is the highest, and thus diamond cutting tool becomes the indispensable material of the various stiff materials of processing.Diamond cutting tool is mixed mutually with synthetic diamond particles by metal dust, and repressed and sintering forms.And along with social development, basisization construction scale constantly expands, and also provides more wide application market to diamond tool.And along with the quickening of urbanization process, capital construction scale constantly expands, house and road development & construction provide broad mass market to diamond tool application.Diamond tool cuts at road, processing of stone, pottery, and polysilicon semiconductor is processed, and gem processing market has played most important effect, operates light, high efficiency, and cost performance is good, is that each user pursues a goal always.
But traditional product diamond-impregnated wheel mainly adopts ferrous material to be abrasive wheel substrate, and diamond segment is welded on matrix surface, because irony emery wheel self is heavy, Energy in use is large, and operation easier is high.In addition, the welding material cost of iron-based emery wheel is high, and follow-up weldering spot is difficult to process, causes cost significantly to increase.
Utility model content
Heavy in order to solve diamond-impregnated wheel self in current market, use time consumption and energy consumption, cost of manufacture is high, the many problems of manufacturing procedure, the object of the present invention is to provide a kind of efficient and light weight diamond-impregnated wheel.
In order to realize above-mentioned utility model object of the present utility model, the utility model provides following technical scheme:
A kind of efficient and light weight diamond-impregnated wheel, it is characterized in that: comprise aluminum substrate and diamond segment, the bottom margin of described diamond segment has outside extension protuberance; And described aluminum substrate comprises grinding installed surface, described diamond segment is arranged on described grinding installed surface, and described extension protuberance is embedded in described grinding installed surface.
Wherein, described grinding installed surface is annular installed surface, and described diamond segment is evenly arranged on described annular installed surface clockwise.
Wherein, described aluminum substrate also comprises and is positioned at described grinding and installs basifacial department of assembly, and the center of described department of assembly is provided with centre bore.
Compared with prior art, the utility model has following beneficial effect:
Diamond disposablely can water and cast from matrix material by efficient and light weight diamond-impregnated wheel of the present utility model, eliminates sequent surface sandblasting, and weldering spot cleans all multiprograms; And described diamond-impregnated wheel does not need welding, can save silver soldering sheet expense, reduce costs more than 20%, have cost of manufacture low, the advantage of flexible operation, is specially adapted to processing of stone, the polishing of concrete road surface.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view of efficient and light weight diamond-impregnated wheel of the present utility model.
Fig. 2 be efficient and light weight diamond-impregnated wheel of the present utility model partly cut open schematic diagram.
Detailed description of the invention
Embodiment 1
As described in Fig. 1-2, the efficient and light weight diamond-impregnated wheel of the present embodiment, comprises aluminum substrate 10 and diamond segment 20.Described aluminum substrate 10 comprises grinding installed surface 12, be positioned at grinding and install basifacial department of assembly 14, and the center of described department of assembly 14 is provided with centre bore 16.The bottom margin of described diamond segment 20 has outside extension protuberance 22; Described diamond segment 20 is arranged on described grinding installed surface 12, and described extension protuberance 22 is embedded in described grinding installed surface 12.Diamond-impregnated wheel of the present utility model adopts the cast molding of high-strength alloy aluminium, the bottom of diamond segment is embedded in alloy aluminum, ensure that cutter head does not in use come off, not only reduce many finishing operations, eliminate silver solder thus effectively reduce cost of manufacture, and also ensure that the service life of diamond-impregnated wheel.The lightweight aluminium emery wheel of the present embodiment, is prepared by following operation: (1) prepares mixed powder; (2) cutter head sintering: choose cutter head graphite jig, irony sintering is put into framed after assembling, outside adds carbon barrier, screw up with a wrench, be that 0.1 gram of balance takes mixed powder and pours in graphite jig by precision, with spanner, mould tightened after adding graphite pressure head, graphite jig will be assembled and put into power 80kw pressing sintering, pressure sintering obtains cutter head, and goes bit interface oxide skin with grinder buffing; (3) cast molding: emery wheel cutter head being put into aluminium and cast framed, melted alloy aluminium is poured in aluminum dipping form frame, naturally taking out emery wheel blank after cooling, according to drawing requirement Vehicle Processing to requiring size; (4) emery wheel puts the first edge on a knife or a pair of scissors: be installed in emery wheel blade grinding machine by emery wheel after processing, uses 60# Brown Alundum emery wheel to put the first edge on a knife or a pair of scissors, diamond is fully exposed, packs warehouse-in after the assay was approved.
For the ordinary skill in the art, be to be understood that and can, within not departing from the utility model scope of disclosure, equivalent replacement or equivalent transformation form can be adopted to implement above-described embodiment.Protection domain of the present utility model is not limited to the specific embodiment of detailed description of the invention part, as long as no the embodiment departing from utility model essence, within the protection domain being all interpreted as having dropped on the utility model requirement.
Claims (3)
1. an efficient and light weight diamond-impregnated wheel, is characterized in that: comprise aluminum substrate and diamond segment, and the bottom margin of described diamond segment has outside extension protuberance; And described aluminum substrate comprises grinding installed surface, described diamond segment is arranged on described grinding installed surface, and described extension protuberance is embedded in described grinding installed surface.
2. efficient and light weight diamond-impregnated wheel according to claim 1, is characterized in that: described grinding installed surface is annular installed surface, and described diamond segment is evenly arranged on described annular installed surface clockwise.
3. efficient and light weight diamond-impregnated wheel according to claim 1, is characterized in that: described aluminum substrate also comprises and is positioned at described grinding and installs basifacial department of assembly, and the center of described department of assembly is provided with centre bore.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520341666.3U CN204621860U (en) | 2015-05-25 | 2015-05-25 | Efficient and light weight diamond-impregnated wheel |
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CN201520341666.3U CN204621860U (en) | 2015-05-25 | 2015-05-25 | Efficient and light weight diamond-impregnated wheel |
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CN204621860U true CN204621860U (en) | 2015-09-09 |
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CN201520341666.3U Active CN204621860U (en) | 2015-05-25 | 2015-05-25 | Efficient and light weight diamond-impregnated wheel |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105014557A (en) * | 2015-05-25 | 2015-11-04 | 江苏锋泰工具有限公司 | Light and efficient diamond grinding wheel |
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2015
- 2015-05-25 CN CN201520341666.3U patent/CN204621860U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105014557A (en) * | 2015-05-25 | 2015-11-04 | 江苏锋泰工具有限公司 | Light and efficient diamond grinding wheel |
CN105014557B (en) * | 2015-05-25 | 2017-12-26 | 江苏锋泰工具有限公司 | Efficient and light weight diamond-impregnated wheel |
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