CN204621769U - Numerical control silk mill cutting processing center - Google Patents
Numerical control silk mill cutting processing center Download PDFInfo
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- CN204621769U CN204621769U CN201520335337.8U CN201520335337U CN204621769U CN 204621769 U CN204621769 U CN 204621769U CN 201520335337 U CN201520335337 U CN 201520335337U CN 204621769 U CN204621769 U CN 204621769U
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Abstract
The utility model relates to a kind of numerical control silk mill cutting processing center, adopt Milling Machining equipment principle, traditional wire cutting equipment principle and band sawing machine equipment process principle, namely golden steel wire is successively through two or more encapsulate wire trays, encapsulate assembly pulley, universal glue coating wheel, encapsulate pulley, encapsulate wire tray form a loop, bed piece is other is provided with Y-axis workbench, and Y-axis workbench is provided with X-axis workbench.The utility model adopts Milling Machining equipment principle, traditional wire cutting equipment principle and band sawing machine equipment process principle, realizes three machine integrated, can realize X ﹑ Y ﹑ Z axis three-shaft linkage; The utility model guarantees mill cutting planes and vertical precision, ensures precision and the fineness of grinding cutting surfaces in silk mill cutting process; Mill cut surface of the present utility model is smooth, smooth, and as minute surface, error is little, and precision is high, can grind Rockwell hardness≤65 ° of cutting; The utility model adopts protective cover, can play environmental protection, reduce the effect of noise.
Description
Technical field
The utility model relates to a kind of numerical control silk mill cutting processing center.
Background technology
At present, silk cutting is divided into fast wire winding, middle wire, slow wire feeding, and these cuttings all need could be processed by electric discharge, are only limitted to processing metallic.Wherein, fast wire winding cutting is abandoned by developed country, because its working environment is dirty, and low precision, the poor surface smoothness of product after cutting, power consumption is large; And present domestic slow wire feeding cut quality is unstable, adopt copper wire electric discharge processing, after processing, copper wire is scrapped, and slow wire feeding cutting processing speed is slow, and charge high, efficiency is low, but the cutting of import slow wire feeding is expensive.Must leave to turn back to copper wire bucket after the wire of traditional wire cutting copper wire, cutting efficiency is low.As cutting mode when cutting jewelry still rests on saw blade cutting sawing sheet, the low effect of this cutting mode, high waste, low precision, saw blade thickness is more than more than 2mm, such joint-cutting just has more than 2mm, waste the raw material of jewelry, and the tangent plane out-of-flatness of saw blade, fineness is poor.The processing mode of existing cutting superhard material is very difficult, and technique is loaded down with trivial details, and efficiency is low, low precision.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, provides that a kind of cutting accuracy is high, the numerical control silk of economize energy mill cutting processing center.
The purpose of this utility model is achieved through the following technical solutions: a kind of numerical control silk mill cutting processing center, comprise lathe base and protective cover, protective cover is provided with system control panel, protective cover has worked door, lathe base is provided with bed piece, bed piece is provided with two or more encapsulate wire trays, linearly arrange between every two encapsulate wire trays, each encapsulate wire tray is all connected with synchronous pulley by main shaft, be connected by Timing Belt between every two synchronous pulleys, one of them synchronous pulley is connected with motor by Timing Belt, wire winding device is provided with above one end of bed piece, the other end top of bed piece is provided with Z axis jacking system, Z axis jacking system is connected with wire vent transverse arm, the top of wire vent transverse arm is connected with Wire outlet head by angle change system, wire vent transverse arm and Wire outlet head are provided with one group of encapsulate assembly pulley, one of them pulley in encapsulate assembly pulley is connected with tensioning micromatic setting, the filament mouth place of Wire outlet head is provided with at least one wire vent four-wheel aligner device, the bottom of bed piece is provided with hard waste arm, hard waste arm is provided with multiple encapsulate pulley, being placed in outermost encapsulate pulley is universal glue coating wheel, hard waste arm is provided with at least one hard waste four-wheel aligner device, bed piece is provided with automatic soldering device, gold steel wire is through encapsulate wire tray, encapsulate assembly pulley, universal glue coating wheel, encapsulate pulley, encapsulate wire tray also forms a loop, bed piece is other is provided with Y-axis workbench, Y-axis workbench is placed on Y-axis line style track, Y-axis workbench is driven by ball screw and servomotor, Y-axis workbench is provided with X-axis track, X-axis track is provided with X-axis workbench, X-axis workbench is provided with two symmetrically arranged workbench bridges, X-axis workbench is driven by ball screw and servomotor.
Further improvement of the utility model is: bed piece adopts casting structure, and bed piece is rectangular frame structure, and the ratio of distances constant between the diameter of encapsulate wire tray and the front and back strong point of bed piece is 1:0.7-0.9.
Further improvement of the utility model is: the cutting speed of golden steel wire is 100m/min-450m/min.
Further improvement of the utility model is: the diameter of each encapsulate wire tray is 200mm-500mm.
Further improvement of the utility model is: each encapsulate wire tray is wound with the golden steel wire of 80-240 circle.
Further improvement of the utility model is: each encapsulate wire tray adopts metal, alloy material.
Further improvement of the utility model is: Z axis jacking system comprises Z axis servomotor and Z axis ball screw.
Further improvement of the utility model is: angle change system comprises servomotor and worm gear device.
Further improvement of the utility model is: the both sides of Y-axis workbench and X-axis workbench are equipped with extension-type shelter.
The utility model compared with prior art has the following advantages: the utility model adopts Milling Machining equipment principle, traditional wire cutting equipment principle and band sawing machine equipment process principle, realizes three machine integrated, can realize X ﹑ Y ﹑ Z axis three-shaft linkage; The utility model guarantees mill cutting planes and vertical precision, ensures precision and the fineness of grinding cutting surfaces in silk mill cutting process; The utility model adopts golden steel wire, can reuse continuously, be in machining state all the time, increases service life, can grind cutting more than one week by continuous duty, improve productivity; Mill cut surface of the present utility model is smooth, smooth, and as minute surface, error is little, and precision is high, can grind Rockwell hardness≤65 ° of cutting; The utility model adopts protective cover, can play environmental protection, reduce the effect of noise; The utility model adopts mill cutting, is because there is countless abrasion resistant particles on Buddha's warrior attendant silk surface, and mill cutting is exactly the mill cutting that its surface is carried out workpiece in motion process of Buddha's warrior attendant silk.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is stereogram of the present utility model;
Fig. 3 is the enlarged drawing in A portion in Fig. 1;
Fig. 4 is the enlarged drawing in B portion in Fig. 1;
Fig. 5 is that the structure with protective cover is attempted;
Number in the figure: 1-lathe base, 2-bed piece, 3-encapsulate wire tray, 4-main shaft, 5-synchronous pulley, 6-Timing Belt, 7-motor, 8-wire winding device, 9-wire vent transverse arm, 10-Wire outlet head, 11-tensioning micromatic setting, 12-wire vent four-wheel aligner device, 13-hard waste arm, the universal glue coating wheel of 14-, 15-hard waste four-wheel aligner device, 16-automatic soldering device, 17-gold steel wire, 18-protective cover, 19-system control panel, 20-Y axle workbench, 21-Y axis type track, 22-X axle workbench, 23-workbench bridge, 24-Z axle servomotor, 25-Z shaft ball screw, 26-servomotor, 27-worm gear device, 28-extension-type shelter.
detailed description of the invention:
In order to deepen understanding of the present utility model, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, and this embodiment, only for explaining the utility model, does not form the restriction to the utility model protection domain.
As Fig. 1 to Fig. 5 shows a kind of embodiment at the utility model numerical control silk mill cutting processing center, comprise lathe base 1 and protective cover 18, protective cover 18 is provided with system control panel 19, and system control panel can control each motor 7, makes its corresponding parts start or quit work.
Protective cover 18 has worked door, lathe base 1 is provided with bed piece 2, bed piece 2 is provided with two or more encapsulate wire trays 3, linearly arrange between every two encapsulate wire trays 3, bed piece 2 adopts casting structure, bed piece 2 is rectangular frame structure, the stability of equipment can be strengthened, not easily secular distortion, ratio of distances constant between the diameter of encapsulate wire tray 3 and the front and back strong point of bed piece 2 is 1:0.7-0.9, distance between the front and back strong point of bed piece 2 is the width of bed piece 2, the physical dimension of bed piece is that the inertia force produced according to weight and its motion of encapsulate wire tray calculates, with this set bed piece open span from, ensure that the concentricity of each encapsulate wire tray, the depth of parallelism etc. between beating degree and two-wheeled, encapsulate wire tray is not easily beated when rotating, more stable.
Each encapsulate wire tray 3 is all connected with synchronous pulley 5 by main shaft 4, be connected by Timing Belt 6 between every two synchronous pulleys 5, one of them synchronous pulley 5 is connected with motor 7 by Timing Belt 6, wire winding device 8 is provided with above one end of bed piece 2, the other end top of bed piece 2 is provided with Z axis jacking system, Z axis jacking system is connected with wire vent transverse arm 9, Z axis jacking system comprises Z axis servomotor 24 and Z axis ball screw 25, wire vent transverse arm can drive lifting by Z axis jacking system, it is the actual processing distance in order to control filament mouth and X-axis table surface, flexible according to processing work dimensional requirement, effectively control the physical length of silk mill cutting, thus the shake reduced more accurately because producing in silk mill cutting processing process, improve machining accuracy and surface smoothness.
The top of wire vent transverse arm 9 is connected with Wire outlet head 10 by angle change system, angle change system comprises servomotor 26 and worm gear device 27, angle change system can make the encapsulate pulley in Wire outlet head 10 tilt, the angle tilted is 15 ° to the maximum, namely filament mouth grinds the arbitrarily angled of cutting by angle change system alterable silk, inclined-plane or the conical surface can be processed, break away from single straight line, the processing mode of plane.
Wire vent transverse arm 9 and Wire outlet head 10 are provided with one group of encapsulate assembly pulley, one of them pulley in encapsulate assembly pulley is connected with tensioning micromatic setting 11, Buddha's warrior attendant silk adopts circulation transmission, tensioning micromatic setting 11 can move up and down in process at wire vent transverse arm 9 and finely tune the upper-lower position of pulley, makes Buddha's warrior attendant silk be in required tight state in mill cutting processing.
The filament mouth place of Wire outlet head 10 is provided with at least one wire vent four-wheel aligner device 12, silk mill cutting processing is because of Buddha's warrior attendant silk transmission linearly direction motion, when Y-axis workbench 20 works with X-axis workbench 22 simultaneously, Buddha's warrior attendant silk malleable Impact direction, cannot angle changing, easy bad student's deviation and change Impact direction, control not change active force by external force affects in Buddha's warrior attendant silk running by filament mouth design wire vent four-wheel aligner device 12, solution Y-axis workbench 20 and X-axis workbench 22 add the unstability in man-hour simultaneously, ensure the precision of processing.
The bottom of bed piece 2 is provided with hard waste arm 13, hard waste arm 13 is provided with multiple encapsulate pulley, being placed in outermost encapsulate pulley is universal glue coating wheel 14, the angle of Buddha's warrior attendant silk required change when oblique processing and taper WEDM can be coordinated, hard waste arm 13 is provided with at least one hard waste four-wheel aligner device 15, the Buddha's warrior attendant silk after inclination can be adjusted, make Buddha's warrior attendant silk can state linearly, and unroll exactly on encapsulate roller.
Bed piece 2 is provided with automatic soldering device 16, the two ends of Buddha's warrior attendant silk can be welded, Buddha's warrior attendant silk is made to form a loop, gold steel wire 17 is through encapsulate wire tray 3, encapsulate assembly pulley, universal glue coating wheel 14, encapsulate pulley, encapsulate wire tray 3 form a loop, and automatic soldering device 16 is built-in miniature automatic soldering device, and structure is simple, easy to use, perforation requirement can also be completed, can the junction of rapid welding Buddha's warrior attendant silk, and the lifting force of Buddha's warrior attendant silk after ensureing welding.
Bed piece 2 is other is provided with Y-axis workbench 20, Y-axis workbench 20 is placed on Y-axis line style track 21, Y-axis workbench 20 is driven by ball screw and servomotor, Y-axis workbench 20 is provided with X-axis track, X-axis track is provided with X-axis workbench 22, and X-axis workbench 22 is provided with two symmetrically arranged workbench bridges 23, is used for blocking cut product, prevent product from moving, X-axis workbench 18 is driven by ball screw and servomotor; Y-axis workbench 20 is equipped with extension-type shelter 28 with the both sides of X-axis workbench 22; when Y-axis workbench 20 moves right; extension-type shelter 28 on the left of Y-axis workbench 20 will be stretched; and the extension-type shelter 28 on right side will pinch in; X-axis workbench 22 is also same principle; being to protect the fines cut down can not drop in track like this, ensureing workbench movement normally.
The cutting speed of gold steel wire 17 is 100m/min-450m/min, and optimum speed is 300m/min, because speed can cause the fracture of golden steel wire too soon, and speed cannot be cut too slowly.The diameter of each encapsulate wire tray 3 is 200mm-450mm, and optimum diameter is 300mm.Each encapsulate wire tray 3 is wound with the golden steel wire of 80-240 circle, and the best is 150 circles, can increase the resistance in golden steel wire operation process, be unlikely skidding, cuts more smooth.Each encapsulate wire tray 3 adopts metal, alloy material, and such encapsulate wire tray 3 density is high, lightweight, the Accuracy that the inertia reducing to produce in motion process causes lathe.
The utility model is applicable to machinery manufacturing industry, jewelry processing industry, ore extraction industry (as stone material cuttings such as marbles), wood-processing industry, Medical Devices manufacturing, superhard material manufacturing, shipping industry.
Processing diameter is 50mm, wall thickness is the endoporus of 50mm, adopts be about 80 minutes the process time of slow wire feeding, and adopts the utility model to process, only need 8 minutes.The utility model adopts Milling Machining equipment principle, traditional wire cutting equipment principle and band sawing machine equipment process principle, realizes three machine integrated, can realize X ﹑ Y ﹑ Z axis three-shaft linkage; The utility model guarantees cutting planes and vertical precision, ensures that silk cuts through precision and the fineness of cutting surfaces in journey; The utility model adopts golden steel wire, can reuse continuously, be in machining state all the time, increases service life, can cut more than one week by continuous duty, improve productivity; Cut surface of the present utility model is smooth, smooth, and as minute surface, slot only has 0.2mm, and error is little, error≤0.002mm, and precision is high, Rockwell hardness≤65 ° that can cut.
Claims (9)
1. a numerical control silk mill cutting processing center, comprise lathe base (1) and protective cover (18), described protective cover (18) is provided with system control panel (19), (18) have worked door with described protective cover, it is characterized in that: described lathe base (1) is provided with bed piece (2), described bed piece (2) is provided with two or more encapsulate wire trays (3), linearly arrange between every two described encapsulate wire trays (3), each described encapsulate wire tray (3) is all connected with synchronous pulley (5) by main shaft (4), be connected by Timing Belt (6) between every two described synchronous pulleys (5), synchronous pulley described in one of them (5) is connected with motor (7) by Timing Belt (6), wire winding device (8) is provided with above one end of described bed piece (2), the other end top of described bed piece (2) is provided with Z axis jacking system, described Z axis jacking system is connected with wire vent transverse arm (9), the top of described wire vent transverse arm (9) is connected with Wire outlet head (10) by angle change system, described wire vent transverse arm (9) and described Wire outlet head (10) are provided with one group of encapsulate assembly pulley, one of them pulley in described encapsulate assembly pulley is connected with tensioning micromatic setting (11), the filament mouth place of described Wire outlet head (10) is provided with at least one wire vent four-wheel aligner device (12), the bottom of described bed piece (2) is provided with hard waste arm (13), described hard waste arm (13) is provided with multiple encapsulate pulley, being placed in outermost encapsulate pulley is universal glue coating wheel (14), described hard waste arm (13) is provided with at least one hard waste four-wheel aligner device (15), described bed piece (2) is provided with automatic soldering device (16), gold steel wire (17) is through encapsulate wire tray (3), encapsulate assembly pulley, universal glue coating wheel (14), encapsulate pulley, encapsulate wire tray (3) also forms a loop, described bed piece (2) is other is provided with Y-axis workbench (20), described Y-axis workbench (20) is placed on Y-axis line style track (21), described Y-axis workbench (20) is driven by ball screw and servomotor, described Y-axis workbench (20) is provided with X-axis track, described X-axis track is provided with X-axis workbench (22), described X-axis workbench (22) is provided with two symmetrically arranged workbench bridges (23), described X-axis workbench (22) is driven by ball screw and servomotor.
2. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: described bed piece (2) adopts casting structure, described bed piece (2) is rectangular frame structure, and the ratio of distances constant between the diameter of described encapsulate wire tray (3) and the front and back strong point of described bed piece (2) is 1:0.7-0.9.
3. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: the cutting speed of described golden steel wire (17) is 100m/min-450m/min.
4. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: the diameter of each described encapsulate wire tray (3) is 200mm-500mm.
5. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: each described encapsulate wire tray (3) is wound with the golden steel wire of 80-240 circle.
6. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: each described encapsulate wire tray (3) adopts metal, alloy material.
7. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: described Z axis jacking system comprises Z axis servomotor (24) and Z axis ball screw (25).
8. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: described angle change system comprises servomotor (26) and worm gear device (27).
9. numerical control silk grinds cutting processing center according to claim 1, it is characterized in that: described Y-axis workbench (20) is equipped with extension-type shelter (28) with the both sides of described X-axis workbench (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520335337.8U CN204621769U (en) | 2015-05-22 | 2015-05-22 | Numerical control silk mill cutting processing center |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520335337.8U CN204621769U (en) | 2015-05-22 | 2015-05-22 | Numerical control silk mill cutting processing center |
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| Publication Number | Publication Date |
|---|---|
| CN204621769U true CN204621769U (en) | 2015-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520335337.8U Withdrawn - After Issue CN204621769U (en) | 2015-05-22 | 2015-05-22 | Numerical control silk mill cutting processing center |
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| CN (1) | CN204621769U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842251A (en) * | 2015-05-22 | 2015-08-19 | 南通尚道机械制造有限公司 | Numerical control wire grinding and cutting machining center |
| CN107584537A (en) * | 2016-12-30 | 2018-01-16 | 合肥瑞虎机电设备有限公司 | A kind of hobboing cutter abrasive cutoff machine of Digit Control Machine Tool |
-
2015
- 2015-05-22 CN CN201520335337.8U patent/CN204621769U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842251A (en) * | 2015-05-22 | 2015-08-19 | 南通尚道机械制造有限公司 | Numerical control wire grinding and cutting machining center |
| CN104842251B (en) * | 2015-05-22 | 2017-04-19 | 南通尚道机械制造有限公司 | Numerical control wire grinding and cutting machining center |
| CN107584537A (en) * | 2016-12-30 | 2018-01-16 | 合肥瑞虎机电设备有限公司 | A kind of hobboing cutter abrasive cutoff machine of Digit Control Machine Tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150909 Effective date of abandoning: 20170419 |
|
| AV01 | Patent right actively abandoned |