CN204611352U - A kind of Portable thermal hydraulic piping detection device - Google Patents

A kind of Portable thermal hydraulic piping detection device Download PDF

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Publication number
CN204611352U
CN204611352U CN201520192497.1U CN201520192497U CN204611352U CN 204611352 U CN204611352 U CN 204611352U CN 201520192497 U CN201520192497 U CN 201520192497U CN 204611352 U CN204611352 U CN 204611352U
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China
Prior art keywords
rod
sensor
detection device
hydraulic piping
data acquisition
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CN201520192497.1U
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于润桥
安磊
胡博
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WUXI CHANGNADE DETECTION TECHNOLOGY Co Ltd
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WUXI CHANGNADE DETECTION TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a kind of Portable thermal hydraulic piping detection device.Its feature comprises the body of rod and data acquisition device, one end of the body of rod is hinged with sensor stand, sensor stand has micro-magnetic sensor, infrared temperature sensor and humidity transducer, micro-magnetic sensor, infrared temperature sensor and humidity transducer are all connected with described data acquisition device by wire.Described data acquisition device is connected with controller by wire.Micro-magnetic, infrared temperature, humidity three kinds of detecting methods combine by this device, can judge the localized seepage of heat distribution pipeline accurately, reduce unnecessary manpower and materials and waste of time in mining process, meet heat distribution pipeline and safeguard and the normal requirement used.

Description

A kind of Portable thermal hydraulic piping detection device
Technical field
The utility model relates to a kind of detection facility, is a kind of easy to carry and use specifically, and directly can carry out to buried thermal pipeline the Portable thermal hydraulic piping detection device detecting flaw detection on ground.
Background technique
On the earth of our life, be that boundary extends to north and south with equator, dimension more high-temperature is lower.For China, to the north of the Yellow River, the lowest temperature in most area winter is all below-10 degrees Celsius, and the minimum temperature of In Winter of Heilongjiang Province is at-30 degrees centigrade.In order to enable the mankind at the activity zone of these colds, the north arranges heating equipment in the regional big city of population concentration, and these heating equipments all need the heat distribution pipeline by being laid on below ground to carry out heat conduction.
Enter winter, when heating equipment brings into operation, the state that high-temp liquid or steam flow through will be remained in heat distribution pipeline, heat distribution pipeline will be subject to high temperature corrosion, through the use of many decades, this high temperature corrosion often causes the localized seepage of heat distribution pipeline, and heating installation can not normally be run, and place of localized seepage also can pollute the environment moulding of surrounding.Therefore, need to adopt a kind of equipment or method, can detect accurately in advance, judge the position of heat distribution pipeline localized seepage, then by manually carrying out excavating and keeping in repair, the requirement of heat distribution pipeline and heating equipment long-time maintenance and normal use could be met.
At present, the non-destructive inspection that a lot of detecting method all may be used for buried thermal pipeline is had, as micro-magnetic detection method, infrared temperature detection method, humidity detecting method etc.Micro-magnetic detection method is that the magnetic flux change utilizing magnetic field of the earth on buried pipeline carries out detecting a flaw, it needs the ground of instrument above heat distribution pipeline at the uniform velocity to move along pipe laying direction, highi degree of accuracy micro-magnetic sensor is utilized to gather magnetic flux data, and the damage defect situation of pipeline body is detected by data processing, the variation analysis according to curve is wall erosion or crackle.But in practice, can run into together with wall erosion mixes with crackle, cannot make and judging accurately, and be only the use that wall erosion can not affect heat distribution pipeline, be therefore easy to make the mistake excavation and wasting manpower and material resources, elapsed time.Infrared temperature detection method is the temperature variation utilizing infrared rays to come around testing pipes, once there is seepage in heat distribution pipeline, medium will inevitably be caused to flow out, thus coating is changed, utilize highi degree of accuracy infrared temperature sensor, by judging through data processing and imaging the signal collected, the doubtful breakthrough of heat distribution pipeline can be obtained.But because the leakage medium of heat distribution pipeline can flow, and external environment condition also can impact temperature, infrared temperature detection method is difficult to judge leak location accurately, often makes to excavate expanded range, also can cause manpower and materials and waste of time.Humidity detecting method is that the humidity utilizing instrument to come around testing pipes changes, and heat distribution pipeline, once there is seepage, can have an impact to tectal humidity, use high-precision humidity transducer, gather tectal moisture signal, and through data processing, search doubtful breakthrough according to its change.But because humidity change is subject to external environment influence comparatively greatly, in this, as the accurate foundation determining breakthrough, thus the difficulty of excavation cannot be added.
Model utility content
Problem to be solved in the utility model is to provide a kind of Portable thermal hydraulic piping detection device, micro-magnetic, infrared temperature, humidity three kinds of detecting methods combine by this device, the localized seepage of heat distribution pipeline can be judged accurately, reduce unnecessary manpower and materials and waste of time in mining process, meet heat distribution pipeline and safeguard and the normal requirement used.
For solving the problem, take following technological scheme:
The feature of Portable thermal hydraulic piping detection device of the present utility model comprises the body of rod and data acquisition device, one end of the body of rod is hinged with sensor stand, sensor stand has micro-magnetic sensor, infrared temperature sensor and humidity transducer, micro-magnetic sensor, infrared temperature sensor and humidity transducer are all connected with described data acquisition device by wire.Described data acquisition device is connected with controller by wire.
Further improvement of the utility model scheme is that described sensor stand comprises three in the parallel bearing be arranged side by side, all be connected by cross bar between adjacent bearing, and three bearings are provided with micro-magnetic sensor and infrared temperature sensor, described humidity transducer is positioned on that middle bearing.
Further improvement project of the present utility model has armlet away from body of rod one end of sensor stand, and there is handle the position near armlet on the body of rod.The body of rod on the downside of articulating point is fixed with axle bracket, axle bracket has wheel shaft, the axis of this wheel shaft and the axis perpendicular of the body of rod; There is roller at the two ends of described wheel shaft.
Further improvement project of the present utility model is that the body of rod on the downside of articulating point is fixed with axle bracket, and the other end of the body of rod has handrail; Described axle bracket has wheel shaft, and the axis of this wheel shaft and the axis perpendicular of the body of rod, there is roller at the two ends of wheel shaft.
Further improvement project of the present utility model is that body of rod one end that described sensor stand is corresponding is connected with flat bogie, and the other end of the body of rod has handrail; Described data acquisition device is positioned on flat bogie; The middle part of the described body of rod is connected with controller support, and described controller is positioned on this controller support.
Take such scheme, have the following advantages:
Because one end of the body of rod of Portable thermal hydraulic piping detection device of the present utility model is hinged with sensor stand, sensor stand there are micro-magnetic sensor, infrared temperature sensor and humidity transducer, micro-magnetic sensor, infrared temperature sensor are all connected with data acquisition device by wire with humidity transducer, and data acquisition device is connected with controller by wire.Therefore, this device has possessed micro-magnetic detection, infrared temperature detects, the triple functions of humidity detecting.Owing to only needing at present to determine whether it has seepage to the detection of heat distribution pipeline, when three kinds of sensors run simultaneously, micro-magnetic sensor can gather the consecutive variations data of pipeline Shangdi magnetic field magnetic flux, infrared temperature sensor can gather the consecutive variations data of pipeline environment temperature, and humidity transducer can gather the consecutive variations data of pipeline ambient humidity, light and temperature.Only have when three kinds of sensors detect that on heat distribution pipeline, certain a bit corresponding data information all occurs abnormal, could prove that the heat distribution pipeline at this place there occurs seepage, need to keep in repair, otherwise may be that pipeline has corrosion or test environment to be subject to ectocine, not there is localized seepage in pipeline, does not need to keep in repair.Therefore, adopt this detection device can judge the localized seepage of heat distribution pipeline accurately, reduce unnecessary manpower and materials and waste of time in mining process, meet heat distribution pipeline and safeguard and the normal requirement used.And this apparatus structure is simple, volume is little, is easy to carry.
Described sensor stand adopts three each bearing to be provided with micro-magnetic sensor, infrared temperature sensor in the parallel bearing be arranged side by side, can to expand the detection range of micro-magnetic sensor and infrared temperature sensor like this, avoids undetected phenomenon to occur.
The body of rod arranges armlet and handle, be conducive to operator directly this detection device hand-held detect on the spot.The structure of axle bracket, wheel shaft and roller is set simultaneously on the downside of the body of rod, makes operator can promote this device at ground moving, the load strength of operator's this detection device hand-held can be alleviated.
On the downside of the body of rod, arrange axle bracket, wheel shaft and roller, the other end of the body of rod arranges handrail, is conducive to the direct hand-held handrail of operator and promotes this device at ground moving, simple to operate, convenient, can alleviate the load strength of operator equally.
Body of rod one end corresponding at sensor stand connects flat bogie, the body of rod the other end arranges handrail, controller support is set in the middle part of the body of rod, data acquisition device is put on flat bogie, controller is put on controller support, operator are made to promote this device while ground moving, almost without any heavy burden, be suitable for long-time, long distance operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of Portable thermal hydraulic piping detection device embodiment one of the present utility model;
Fig. 2 is the structural representation of Portable thermal hydraulic piping detection device embodiment two of the present utility model;
Fig. 3 is the structural representation of Portable thermal hydraulic piping detection device embodiment three of the present utility model;
Fig. 4 is the structural representation of Portable thermal hydraulic piping detection device embodiment four of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, embodiment, the utility model is described in further details.
Embodiment one
As shown in Figure 1, Portable thermal hydraulic piping detection device of the present utility model comprises the body of rod 1 and data acquisition device 6, one end of the body of rod 1 is hinged with sensor stand, sensor stand has micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5, micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5 are all connected with described data acquisition device 6 by wire.Described data acquisition device 6 is connected with controller 7 by wire.There is armlet 8 body of rod 1 one end away from sensor stand, and there is handle 9 position near armlet 8 on the body of rod 1.
In the present embodiment, described sensor stand comprises three shaft-like bearing 4, three bearings 4 and is arranged side by side in parallel, and is connected by cross bar between adjacent bearing 4, and namely the center line of three bearings 4 is in same plane.Each bearing 4 is provided with a micro-magnetic sensor 2 and an infrared temperature sensor 3, be positioned on that middle bearing 4 and be provided with humidity transducer 5, and the probe of each sensor is all positioned at the downside of three bearings 4.According to the needs (i.e. the width range of buried thermal pipeline to be measured) of actual use occasion, also can arrange 1,2,4,5 even more bearing 4, the quantity of humidity transducer 5 and layout also can carry out increasing or changing position as required.
During use, grasp the handle 9 of this Portable thermal hydraulic piping detection device, and make armlet 8 hold the arm of this hand, this device is picked up.Described data acquisition device 6 and controller 7 carry by other supporting facility, also can directly hang over or carry on the back on the body of operator.Start power supply, the probe of each sensor is made all to aim at road surface corresponding to heat distribution pipeline to be measured, operator are in the process of walking along heat distribution pipeline arragement direction, each sensor just can collect corresponding data, operator, by the analysis to these data, can judge whether tested heat distribution pipeline seepage occurs.
Portable thermal hydraulic piping detection device described in this embodiment is applicable to test the occasion that road surface is smooth not or measuring distance is relatively short, utilizes the structure of hand-held can reduce road surface and is uneven on the impact of testing precision, be also conducive to carrying.
Embodiment two
As shown in Figure 2, the agent structure of the Portable thermal hydraulic piping detection device of the present embodiment is identical with embodiment one, no longer describes in detail herein.Its difference is the body of rod 1 on the downside of articulating point is fixed with axle bracket 10, axle bracket 10 has wheel shaft 11, the axis of this wheel shaft 11 and the axis perpendicular of the body of rod 1, and there is roller 12 at the two ends of wheel shaft 11.
During use, grasp the handle 9 of this Portable thermal hydraulic piping detection device, and make armlet 8 hold the arm of this hand, this device is picked up or promoted to this device and moves.Described data acquisition device 6 and controller 7 carry by other supporting facility, also can directly hang over or carry on the back on the body of operator.Start power supply, the probe of each sensor is made all to aim at road surface corresponding to heat distribution pipeline to be measured, operator are in the process of walking along heat distribution pipeline arragement direction, each sensor just can collect corresponding data, operator, by the analysis to these data, can judge whether tested heat distribution pipeline seepage occurs.
Portable thermal hydraulic piping detection device described in this embodiment has hand-held and promotes two kinds of carrying modes, both hand-held carrying mode can be adopted in smooth not or that measuring distance is the relatively short occasion in test road surface, be uneven on the impact of testing precision to reduce road surface, also the occasion relatively can grown in the comparatively smooth or measuring distance in test road surface adopts the carrying mode promoted, to reduce the load strength of operator, be applicable to the test jobs under various road conditions, using scope is comparatively extensive.
Embodiment three
As shown in Figure 3, Portable thermal hydraulic piping detection device of the present utility model comprises the body of rod 1 and data acquisition device 6, one end of the body of rod 1 is hinged with sensor stand, sensor stand has micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5, micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5 are all connected with described data acquisition device 6 by wire.Described data acquisition device 6 is connected with controller 7 by wire.The body of rod 1 on the downside of articulating point is fixed with axle bracket 10, and the other end of the body of rod 1 has handrail 13.Described axle bracket 10 has wheel shaft 11, and the axis of this wheel shaft 11 and the axis perpendicular of the body of rod 1, there is roller 12 at the two ends of wheel shaft 11.
In the present embodiment, quantity and the layout of described sensor stand upper bracket 4 and each sensor are identical with embodiment one, no longer describe in detail herein.
During use, grasp the handrail 13 of this Portable thermal hydraulic piping detection device, utilize the axle bracket 10 on the downside of the body of rod 1 articulating point, wheel shaft 11 and roller 12 mechanism, this device can be promoted and move.Described data acquisition device 6 and controller 7 carry by other supporting facility, also can directly hang over or carry on the back on the body of operator.Start power supply, the probe of each sensor is made all to aim at road surface corresponding to heat distribution pipeline to be measured, operator are in the process of walking along heat distribution pipeline arragement direction, each sensor just can collect corresponding data, operator, by the analysis to these data, can judge whether tested heat distribution pipeline seepage occurs.
Portable thermal hydraulic piping detection device described in this embodiment is applicable to test the occasion that the comparatively smooth or measuring distance in road surface is relatively grown, and utilizes the carrying mode promoted, can reduce the load strength of operator, be conducive to long-time, long distance operation.
Embodiment four
As shown in Figure 4, Portable thermal hydraulic piping detection device of the present utility model comprises the body of rod 1 and data acquisition device 6, one end of the body of rod 1 is hinged with sensor stand, sensor stand has micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5, micro-magnetic sensor 2, infrared temperature sensor 3 and humidity transducer 5 are all connected with described data acquisition device 6 by wire.Described data acquisition device 6 is connected with controller 7 by wire.The body of rod 1 one end that described sensor stand is corresponding is hinged with flat bogie 14, and the other end of the body of rod 1 has handrail 13.Described data acquisition device 6 is positioned on flat bogie 14.The middle part of the described body of rod 1 is connected with controller support 15, and described controller 7 is positioned on this controller support 15.
In the present embodiment, quantity and the layout of described sensor stand upper bracket 4 and each sensor are identical with embodiment one, no longer describe in detail herein.
During use, on sensor stand, the plane at three bearing 4 center line places should with the plate face keeping parallelism of flat bogie 14 or at grade.Start power supply, the probe of each sensor is made all to aim at road surface corresponding to heat distribution pipeline to be measured, then hold handrail 13 by operator to promote this Portable thermal hydraulic piping detection device and move along heat distribution pipeline arragement direction, each sensor just can collect corresponding data, operator, by the analysis to these data, can judge whether tested heat distribution pipeline seepage occurs.
Portable thermal hydraulic piping detection device described in this embodiment is applicable to test the occasion that the comparatively smooth or measuring distance in road surface is relatively grown, the bearing structure utilizing the vehicle structure of force pushing type and data acquisition device 6, controller 7 are adopted, can make operator in test process, do not need walking with load, do not bear completely, advantageously in long-time, long distance operation.
The Portable thermal hydraulic piping detection device of above-mentioned four embodiments has all possessed micro-magnetic detection, infrared temperature detects, the triple functions of humidity detecting.According to the current detection needs to heat distribution pipeline---only need to determine whether it requirement of seepage occurs, when three kinds of sensors run simultaneously, micro-magnetic sensor 2 can gather the consecutive variations data of pipeline Shangdi magnetic field magnetic flux, infrared temperature sensor 3 can gather the consecutive variations data of pipeline environment temperature, and humidity transducer 5 can gather the consecutive variations data of pipeline ambient humidity, light and temperature.When micro-magnetic detection data cannot determine that on pipeline, corrosive pipeline or crackle appear in a certain exceptional data point, if also there is exception in its temperature detection data and humidity detecting data simultaneously, then the heat distribution pipeline of this some correspondence has crackle, has occurred high-temp liquid seepage, needs to keep in repair; If this temperature detection data exception, humidity detecting data are normal, or temperature detection data are normal, humidity detecting data exception, or temperature and humidity measure data are all normal, then the heat distribution pipeline of this some correspondence has corrosion, or test data is subject to the impact of extraneous factor, not there is localized seepage, do not need repairing.Therefore, adopt this detection device can judge the localized seepage of heat distribution pipeline accurately, reduce unnecessary manpower and materials and waste of time in mining process, meet heat distribution pipeline and safeguard and the normal requirement used.

Claims (6)

1. a Portable thermal hydraulic piping detection device, it is characterized in that comprising the body of rod (1) and data acquisition device (6), one end of the body of rod (1) is hinged with sensor stand, sensor stand has micro-magnetic sensor (2), infrared temperature sensor (3) and humidity transducer (5), micro-magnetic sensor (2), infrared temperature sensor (3) are all connected with described data acquisition device (6) by wire with humidity transducer (5); Described data acquisition device (6) is connected with controller (7) by wire.
2. Portable thermal hydraulic piping detection device as claimed in claim 1, it is characterized in that described sensor stand comprises three in the parallel bearing (4) be arranged side by side, all be connected by cross bar between adjacent bearing (4), and three bearings (4) are provided with micro-magnetic sensor (2) and infrared temperature sensor (3), described humidity transducer (5) is positioned on middle that bearing (4).
3. Portable thermal hydraulic piping detection device as claimed in claim 1 or 2, is characterized in that there is armlet (8) body of rod (1) one end away from sensor stand, and there is handle (9) the upper position near armlet (8) of the body of rod (1).
4. Portable thermal hydraulic piping detection device as claimed in claim 3, it is characterized in that the body of rod (1) on the downside of articulating point is fixed with axle bracket (10), axle bracket (10) there is wheel shaft (11), the axis of this wheel shaft (11) and the axis perpendicular of the body of rod (1); There is roller (12) at the two ends of described wheel shaft (11).
5. Portable thermal hydraulic piping detection device as claimed in claim 1 or 2, it is characterized in that the body of rod (1) on the downside of articulating point is fixed with axle bracket (10), the other end of the body of rod (1) has handrail (13); Described axle bracket (10) has wheel shaft (11), the axis of this wheel shaft (11) and the axis perpendicular of the body of rod (1), there is roller (12) at the two ends of wheel shaft (11).
6. Portable thermal hydraulic piping detection device as claimed in claim 1 or 2, it is characterized in that the body of rod (1) one end that described sensor stand is corresponding is connected with flat bogie (14), the other end of the body of rod (1) has handrail (13); Described data acquisition device (6) is positioned on flat bogie (14); The middle part of the described body of rod (1) is connected with controller support (15), and described controller (7) is positioned on this controller support (15).
CN201520192497.1U 2015-04-01 2015-04-01 A kind of Portable thermal hydraulic piping detection device Expired - Fee Related CN204611352U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104712909A (en) * 2015-04-01 2015-06-17 无锡昌纳德检测科技有限公司 Portable type heat pipeline detection device
CN105651396A (en) * 2016-02-16 2016-06-08 成都格瑞思文化传播有限公司 Novel detecting device for pipeline temperature
CN106287241A (en) * 2016-09-21 2017-01-04 钦州学院 A kind of detection device being accurately positioned pipeline leakage point
CN113280269A (en) * 2021-05-18 2021-08-20 永高股份有限公司 Pipe network damage point positioning and monitoring equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104712909A (en) * 2015-04-01 2015-06-17 无锡昌纳德检测科技有限公司 Portable type heat pipeline detection device
CN105651396A (en) * 2016-02-16 2016-06-08 成都格瑞思文化传播有限公司 Novel detecting device for pipeline temperature
CN106287241A (en) * 2016-09-21 2017-01-04 钦州学院 A kind of detection device being accurately positioned pipeline leakage point
CN113280269A (en) * 2021-05-18 2021-08-20 永高股份有限公司 Pipe network damage point positioning and monitoring equipment

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Granted publication date: 20150902

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