CN204592683U - A kind of electric melting pipe fittings process equipment - Google Patents
A kind of electric melting pipe fittings process equipment Download PDFInfo
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- CN204592683U CN204592683U CN201520315922.1U CN201520315922U CN204592683U CN 204592683 U CN204592683 U CN 204592683U CN 201520315922 U CN201520315922 U CN 201520315922U CN 204592683 U CN204592683 U CN 204592683U
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- pipe fittings
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- melting pipe
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Abstract
The utility model discloses a kind of electric melting pipe fittings process equipment, be intended to overcome electric melting pipe fittings of the prior art in wiring manufacturing procedure, need to heat the body of electric melting pipe fittings, electric melting pipe fittings hot-melt adhesive paste intensity and working life are caused to the deficiency of negative effect.It comprises rotary positioning apparatus, wiring cutter and tool feeding mechanism, the direction of feed position substantially horizontal of described tool feeding mechanism, and wiring cutter comprises handle of a knife, fluting cutter head and filament hole, and described filament hole one end extends to necking tool crown end and forms filament mouth; Rotary positioning apparatus comprises main basal base, circular rotation ring body, circular location ring body, circular locking ring body and claw.The utility model have avoid heat negative effect is caused to electric melting pipe fittings hot-melt adhesive paste intensity and working life; Realize being separated of body injection step and cabling processes, reduce difficulty of processing, be easy to the advantages such as quality control.
Description
Technical field
The utility model relates to a kind of electric melting pipe fittings process equipment.
Background technique
Electric melting pipe fittings is a kind of plastic tube accessory for hot-melt adhesive paste tubing.The structure of electric melting pipe fittings mainly comprises the body of plastics, the resistance wire being laid in inboard wall of tube body and the electrode be energized for resistance wire, its Fundamentals of Welding make pipe fitting and pipe to be connected plastic materials melting just by resistance wire energising heat production, realizes tubing welding after to be connected.Existing electric melting pipe fittings is in wiring process, plastic tube body is needed to heat, thus resistance wire is laid on the inwall of body, but this technological scheme has the following disadvantages: (1) can make inboard wall of tube body produce oxide layer to the heating of plastic tube body, thus affects the intensity of hot-melt adhesive paste; (2) carry out heating for multiple times process to plastic tube body also can impact the working life of electric melting pipe fittings.
Model utility content
The utility model is to overcome electric melting pipe fittings of the prior art in wiring manufacturing procedure, need to heat the body of electric melting pipe fittings, electric melting pipe fittings hot-melt adhesive paste intensity and working life are caused to the deficiency of negative effect, providing does not need to carry out heating to the body of electric melting pipe fittings and automatically can complete installation work, thus ensure join strength and the working life of finished product, and improve a kind of electric melting pipe fittings process equipment of work efficiency.
To achieve these goals, the utility model is by the following technical solutions:
A kind of electric melting pipe fittings process equipment of the present utility model, comprise rotary positioning apparatus, wiring cutter and tool feeding mechanism, the direction of feed position substantially horizontal of described tool feeding mechanism, wiring cutter comprises handle of a knife, fluting cutter head and filament hole, and described filament hole one end extends to necking tool crown end and forms filament mouth; Rotary positioning apparatus comprises main basal base, circular rotation ring body, circular location ring body, circular locking ring body and claw, and it is cylindrical rotating base that described main basal base side is provided with profile, and the medial axis of described rotating base in the horizontal direction; Rotating base inside is provided with withdrawing chamber, and described withdrawing chamber level runs through rotating base and one end extends to main basal base, and main basal base offers the action pane being communicated with withdrawing chamber; Rotate ring body side to be set on rotating base and to be connected with rotating base coaxial rotation, rotate ring body opposite side end face coaxial rotation and be connected with locking ring body, described locking ring body is provided with spiral chute away from rotation ring body side end face, rotates ring body and arranges and drive locking ring body relative to the rotating mechanism rotating ring body and rotate; Be arranged with driving ring gear along rotating ring body side surface, main matrix is provided with actuation gear and the power mechanism that engagement drives ring gear; Location ring body coaxially connects to rotate ring body and be located at locks on ring body, and location ring body is provided with some radial guidances away from the end face of rotating base side, and claw is slidably connected in described radial guidance, is provided with the tooth bar of meshing spiral groove inside claw.
Pre-buried electrode during body injection moulding.Rotary positioning apparatus is used for the body of fixing electric melting pipe fittings and drives body to rotate vertically.Resistance wire is worn silk through filament hole from filament mouth and is passed its end and connect an electrode.In body rotation process, the fluting cutter head cutting tube body inwall of wiring cutter offers locating slot, and resistance wire is drawn in the top press-in locating slot of slotted cutter head from filament mouth and realized fixing.Meanwhile, tool feeding mechanism controls wiring cutter, to substantially horizontal feeding, realizes resistance wire and connects up along spiral trajectory at inboard wall of tube body.This programme avoids to heat and causes negative effect to electric melting pipe fittings hot-melt adhesive paste intensity and working life.Being separated simultaneously by body injection step and cabling processes, thus reduce difficulty of processing, be easier to the quality control of course of working, thus effectively improve end product quality.After fluting wiring completes, wiring cutter continues feeding and enters in withdrawing chamber, and namely resistance wire is cut off by action pane by operator, and the end of the resistance wire cut off is connected on another electrode of body, can complete installation work.This process does not need oppositely to exit wiring cutter, therefore can not cause and oppositely tear resistance wire, causes and lays the quality problems such as resistance wire loosens.After cutting off resistance wire, more oppositely exit when wiring cutter just can not be torn resistance wire and exit more efficient and convenient.
As preferably, necking tool crown end is provided with guide groove at filament mouth away from the side of point of a knife, and described guide groove one end extends to filament mouth, and the other end groove depth reduces to seamlessly transit with necking tool crown end end face gradually.Guide groove plays leading role to the resistance wire of drawing, and prevents resistance wire direction when filament mouth is drawn from offseting and cannot be pressed in locating slot.
As preferably, filament hole axially extends to handle of a knife along handle of a knife and is provided with into silk mouth away from one end of fluting cutter head in handle of a knife.
As preferably, filament mouth seamlessly transits with guide groove bottom surface away from the sidewall of point of a knife side is bending to guide groove direction.The stress that the mechanism of filament mouth sidewall and guide groove attachment portion can effectively reduce when resistance wire bends herein concentrates situation, prevents resistance wire in wiring process from frequently rupturing, affects work efficiency and quality of product.
As preferably, position, withdrawing chamber is near the top of rotating base, and main basal base is provided with the cover body of frustoconic shape above withdrawing chamber, and described cover body and rotating base are coaxially arranged and the larger one end of diameter is connected with rotating base, and action pane is opened in covering on top.Cover body structure makes action pane place planar tilt in wiring tool feeding route, like this wiring cutter complete installation work continue feeding after closer to action pane, convenient operation personnel carry out the operation of cutting off resistance wire.Meanwhile, action pane also can provide operator extra visual angle, locates one end and observes wiring cutter working condition, be more convenient for processing work from plastic tube body.
As preferably, along locking ring body, the edge rotating ring body side end face is provided with big vertebra gear, what rotate ring body connection locking ring body is provided with step in end face ring week, big vertebra geared sleeve is located on described step, and rotating mechanism comprises lock shaft and bevel pinion, and lock shaft and rotation ring body are rotationally connected, rotatingshaft is to radial along rotating ring body, lock shaft outer end is provided with spanner and inserts square hole, and the inner is coaxially connected with bevel pinion, bevel pinion engagement bevel gear wheel.
As preferably, tool feeding mechanism comprises the drive unit of knife rest, slip knife bar, feed screw nut, screw mandrel, the rotation of driving screw mandrel, the horizontal slip of described slip knife bar is connected on knife rest, wiring cutter is fixed on slip knife bar one end near rotary positioning apparatus, necking tool head erect points to top, screw mandrel horizontally rotates and is connected on knife rest, and feed screw nut to be set on screw mandrel and to be fixedly connected with slip knife bar.Screw mandrel and feed screw nut form feed screw nut pair, and the straight line realizing knife bar feeds, thus control wiring cutter along body axial feed, carry out the installation work of spiral trajectory at inboard wall of tube body.Feed screw nut pair can by controlling screw mandrel rotary rpm, realize high-precision supplying position and speeds control, thus the electric smelting body product of various wirings density or length can be adapted to, enhance the applicability of this equipment, and its structural principle is simple, be easy to safeguard and promote.
As preferably, described drive unit comprises drive motor.
The beneficial effects of the utility model are: (1) avoids to heat and causes negative effect to electric melting pipe fittings hot-melt adhesive paste intensity and working life; (2) realize being separated of body injection step and cabling processes, reduce difficulty of processing, be easy to quality control; (3) applicability is strong, is easy to safeguard and promote.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the close-up schematic view of Fig. 1 " A ".
Fig. 3 is the structural representation of wiring cutter of the present utility model.
Fig. 4 is the cross-sectional schematic of Fig. 3.
Fig. 5 is the elevational schematic view of Fig. 3.
In figure: 1 main basal base; 11 rotating bases; 12 withdrawing chambeies; 13 action panes; 14 cover bodies; 15 protections are renovated; 16 actuation gears; 2 rotate ring body; 21 drive ring gear; 22 lock shafts; 23 bevel pinions; 24 spanners insert square hole; 3 location ring bodies; 31 radial guidances; 4 locking ring bodies; 41 spiral chutes; 42 big vertebra gears; 5 claws; 51 tooth bars; 6 wiring cutters; 61 handle of a knifes; 62 fluting cutter heads; 63 filament holes; 64 filament mouths; 65 enter silk mouth; 66 guide grooves; 71 knife rests; 72 slip knife bars; 73 feed screw nuts; 74 screw mandrels; 75 drive motor; 8 working platformes; 9 bodys.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
As shown in Figure 1, a kind of electric melting pipe fittings process equipment of the present utility model, comprises working platform 8, rotary positioning apparatus, wiring cutter 7 and tool feeding mechanism.Rotary positioning apparatus and tool feeding mechanism are all arranged on working platform 9.
Described tool feeding mechanism comprises the drive unit of knife rest 71, slip knife bar 72, feed screw nut 73, screw mandrel 7412, the rotation of driving screw mandrel 7412.Knife rest 71 comprises the top being provided with working platform 8, and its side is provided with vertical slide rail.Slip knife bar 72 is slidably connected on knife rest 71 by described slide rail, and slip knife bar 72, through working platform 8, makes slip knife bar 72 vertically arrange along rotary positioning apparatus medial axis and can vertically slide to rotary positioning apparatus.
Screw mandrel 7412 parallel sliding knife bar 72 is arranged on knife rest 71, and its lower end and working platform 8 are rotationally connected.Feed screw nut 73 to be set on screw mandrel 7412 and to be fixedly connected with slip knife bar 72.Drive unit comprises drive motor 75 and speed changer.
Wiring cutter 6 comprises handle of a knife 61, fluting cutter head 62 and filament hole 63, and described filament hole 63 one end extends to fluting cutter head 62 top and forms filament mouth 64, and described filament mouth 64 is positioned at the point of a knife rear of fluting cutter head 62.Filament hole 63 axially extends along handle of a knife 61 in handle of a knife 61, and its other end is provided with into silk mouth 65 at the end face of handle of a knife 61 away from fluting cutter head 62 one end.
As shown in Fig. 3, Fig. 4, Fig. 5, wiring cutter 6 is fixed on slip knife bar 72 one end near rotary positioning apparatus, and handle of a knife 61 vertical sliding motion knife bar 72, make to slot the top end face of cutter head 62 and guide groove 66 bottom surface are towards away from direction, rotary positioning apparatus medial axis.Fluting cutter head 62 cut direction parallel rotating positioning device revolution to.
Fluting cutter head 62 top is provided with guide groove 66 at filament mouth 64 away from the side of point of a knife, and described guide groove 66 one end extends to filament mouth 64, and the other end groove depth reduces to seamlessly transit with fluting cutter head 62 top end face gradually.Filament mouth 64 seamlessly transits with guide groove 66 bottom surface away from the sidewall of point of a knife side is bending to guide groove 66 direction.The bottom land bottom surface of guide groove 66 is arc shaped surface.
The fluting cutter head 62 of wiring cutter 6 offers locating slot for cutting body 9 inwall, and resistance wire is drawn in the top press-in locating slot of slotted cutter head 62 from filament mouth 64 and realized fixing.Guide groove 66 plays leading role to the resistance wire of drawing, and prevents resistance wire direction when filament mouth 64 is drawn from offseting and cannot be pressed in locating slot.The stress that the mechanism of filament mouth 64 sidewall and guide groove 66 attachment portion can effectively reduce when resistance wire bends herein concentrates situation, prevents resistance wire in wiring process from frequently rupturing, affects work efficiency and quality of product.
The utility model is applied to during electric melting pipe fittings produces, pre-buried electrode when needing body 9 injection moulding.Rotary positioning apparatus is used for the body 9 of fixing electric melting pipe fittings and drives body 9 to rotate vertically.Resistance wire is worn silk through filament hole 63 from filament mouth 64 and is passed its end and connect an electrode.In body 9 rotation process, the fluting cutter head 62 of wiring cutter 6 cuts body 9 inwall and offers locating slot, and resistance wire is drawn in the top press-in locating slot of slotted cutter head 62 from filament mouth 64 and realized fixing.Meanwhile, tool feeding mechanism controls wiring cutter 6, to the feeding of rotary positioning apparatus direction, realizes resistance wire and connects up along spiral trajectory at body 9 inwall.After having connected up, cut off resistance wire and end is connected on another electrode of body 9, can installation work be completed.This programme avoids to heat and causes negative effect to electric melting pipe fittings hot-melt adhesive paste intensity and working life.Being separated simultaneously by body 9 injection step and cabling processes, thus reduce difficulty of processing, be easier to the quality control of course of working, thus effectively improve end product quality.
It is secondary that screw mandrel 7412 and feed screw nut 73 form feed screw nut 73, and the straight line realizing knife bar feeds, thus control wiring cutter 6 along body 9 axial feed, carries out the installation work of spiral trajectory at body 9 inwall.Feed screw nut 73 pair can by controlling screw mandrel 7412 rotary rpm, realize high-precision supplying position and speeds control, thus electric smelting body 9 product of various wirings density or length can be adapted to, enhance the applicability of this equipment, and its structural principle is simple, be easy to safeguard and promote.
Rotary positioning apparatus comprises main basal base 1, circular rotation ring body 2, circular location ring body 3, locking ring body 4 and claw 5.Described main basal base 1 is arranged on working platform 9.It is cylindrical rotating base 11 that main basal base 1 side is provided with profile, and the medial axis of described rotating base 11 in the horizontal direction.
Rotating base 11 inside is provided with withdrawing chamber 12, and described withdrawing chamber 12 level runs through rotating base 11 and one end extends to main basal base 1.Position, withdrawing chamber 12 is near the top of rotating base 11, main basal base 1 is provided with the cover body 14 of frustoconic shape above withdrawing chamber 12, described cover body 14 and rotating base 11 are coaxially arranged and the larger one end of diameter is connected with rotating base 11, and action pane 13 is opened in cover body 14 top.Cover body 14 is provided with protection at action pane 13 place and renovates 15, and 15 use transparent materials are renovated in described protection.
As shown in Figure 2, rotate ring body 2 side to be set on rotating base 11 and to be connected with rotating base 11 coaxial rotation, rotate ring body 2 opposite side end face coaxial rotation and be connected with locking ring body 4, described locking ring body 4 is provided with spiral chute 41 away from rotation ring body 2 one side end face.Along locking ring body 4, the edge rotating ring body 2 one side end face is provided with big vertebra gear 42, what rotate ring body 2 connection locking ring body 4 is provided with step in end face ring week, big vertebra gear 42 is set on described step, rotating mechanism comprises lock shaft 22 and bevel pinion 23, lock shaft 22 and rotation ring body 2 are rotationally connected, and rotatingshaft is to radial along rotating ring body 2, and lock shaft 22 outer end is provided with spanner and inserts square hole 24, the inner is coaxially connected with bevel pinion 23, and bevel pinion 23 engages bevel gear wheel.
Be arranged with driving ring gear 21 along rotating ring body 2 side, main matrix is provided with actuation gear 16 and the power mechanism that engagement drives ring gear 21.Described power mechanism is the motor and the related accessory that are arranged at main intrinsic silicon, belongs to related domain current techique, does not repeat them here.
Location ring body 3 coaxially connects to rotate ring body 2 and be located at locks on ring body 4, location ring body 3 is provided with some radial guidances 31 away from the end face of rotating base 11 side, claw 5 is slidably connected in described radial guidance 31, is provided with the tooth bar 51 of meshing spiral groove 41 inside claw 5.
By rotation lock mandrel 22, bevel pinion 23 drives big vertebra gear 42, locking ring body 4 is rotated relative to rotation ring body 2, thus is driven claw 5 feeding by spiral chute 41 and tooth bar 51 matching relationship and clamped body 7.Actuation gear 16 drives rotation ring body 2 to rotate on rotating base 11 by driving ring gear 21, thus drives body 7 to rotate.The cutter that now connects up feeds in body 7, can carry out fluting installation work.After fluting wiring completes, wiring cutter continues feeding and enters in withdrawing chamber 12, and namely resistance wire is cut off by action pane 13 by operator, and this process does not need oppositely to exit wiring cutter, therefore can not cause and oppositely tear resistance wire, cause and lay the quality problems such as resistance wire loosens.After cutting off resistance wire, more oppositely exit when wiring cutter just can not be torn resistance wire and exit more efficient and convenient.
Claims (8)
1. an electric melting pipe fittings process equipment, it is characterized in that, comprise rotary positioning apparatus, wiring cutter and tool feeding mechanism, the direction of feed position substantially horizontal of described tool feeding mechanism, wiring cutter comprises handle of a knife, fluting cutter head and filament hole, and described filament hole one end extends to necking tool crown end and forms filament mouth; Rotary positioning apparatus comprises main basal base, circular rotation ring body, circular location ring body, circular locking ring body and claw, and it is cylindrical rotating base that described main basal base side is provided with profile, and the medial axis of described rotating base in the horizontal direction; Rotating base inside is provided with withdrawing chamber, and described withdrawing chamber level runs through rotating base and one end extends to main basal base, and main basal base offers the action pane being communicated with withdrawing chamber; Rotate ring body side to be set on rotating base and to be connected with rotating base coaxial rotation, rotate ring body opposite side end face coaxial rotation and be connected with locking ring body, described locking ring body is provided with spiral chute away from rotation ring body side end face, rotates ring body and arranges and drive locking ring body relative to the rotating mechanism rotating ring body and rotate; Be arranged with driving ring gear along rotating ring body side surface, main matrix is provided with actuation gear and the power mechanism that engagement drives ring gear; Location ring body coaxially connects to rotate ring body and be located at locks on ring body, and location ring body is provided with some radial guidances away from the end face of rotating base side, and claw is slidably connected in described radial guidance, is provided with the tooth bar of meshing spiral groove inside claw.
2. a kind of electric melting pipe fittings process equipment according to claim 1, it is characterized in that, necking tool crown end is provided with guide groove at filament mouth away from the side of point of a knife, and described guide groove one end extends to filament mouth, and the other end groove depth reduces to seamlessly transit with necking tool crown end end face gradually.
3. a kind of electric melting pipe fittings process equipment according to claim 2, is characterized in that, filament mouth seamlessly transits with guide groove bottom surface away from the sidewall of point of a knife side is bending to guide groove direction.
4. a kind of electric melting pipe fittings process equipment according to claim 1 or 2 or 3, is characterized in that, filament hole in handle of a knife along handle of a knife axially extend to handle of a knife away from fluting cutter head one end be provided with into silk mouth.
5. a kind of electric melting pipe fittings process equipment according to claim 1 or 2 or 3, it is characterized in that, position, withdrawing chamber is near the top of rotating base, main basal base is provided with the cover body of frustoconic shape above withdrawing chamber, described cover body and rotating base are coaxially arranged and the larger one end of diameter is connected with rotating base, and action pane is opened in covering on top.
6. a kind of electric melting pipe fittings process equipment according to claim 1 or 2 or 3, it is characterized in that, along locking ring body, the edge rotating ring body side end face is provided with big vertebra gear, what rotate ring body connection locking ring body is provided with step in end face ring week, big vertebra geared sleeve is located on described step, rotating mechanism comprises lock shaft and bevel pinion, lock shaft and rotation ring body are rotationally connected, rotatingshaft is to radial along rotating ring body, lock shaft outer end is provided with spanner and inserts square hole, the inner is coaxially connected with bevel pinion, bevel pinion engagement bevel gear wheel.
7. a kind of electric melting pipe fittings process equipment according to claim 1 or 2 or 3, it is characterized in that, tool feeding mechanism comprises the drive unit of knife rest, slip knife bar, feed screw nut, screw mandrel, the rotation of driving screw mandrel, the horizontal slip of described slip knife bar is connected on knife rest, wiring cutter is fixed on slip knife bar one end near rotary positioning apparatus, necking tool head erect points to top, and screw mandrel horizontally rotates and is connected on knife rest, and feed screw nut to be set on screw mandrel and to be fixedly connected with slip knife bar.
8. a kind of electric melting pipe fittings process equipment according to claim 7, it is characterized in that, described drive unit comprises drive motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520315922.1U CN204592683U (en) | 2015-05-16 | 2015-05-16 | A kind of electric melting pipe fittings process equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520315922.1U CN204592683U (en) | 2015-05-16 | 2015-05-16 | A kind of electric melting pipe fittings process equipment |
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| CN204592683U true CN204592683U (en) | 2015-08-26 |
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| CN201520315922.1U Active CN204592683U (en) | 2015-05-16 | 2015-05-16 | A kind of electric melting pipe fittings process equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107370109A (en) * | 2017-07-01 | 2017-11-21 | 合肥东玖电气有限公司 | A kind of lightning rod for being easy to Fast Installation |
| CN110406112A (en) * | 2019-08-16 | 2019-11-05 | 山东先河高分子材料有限公司 | A kind of ultra-high molecular weight polyethylene straight tube butt welding connecton layout and its working method |
| CN113895044A (en) * | 2021-11-19 | 2022-01-07 | 浙江理工大学 | Metal wire embedding device for direct processing of thermoplastic pipeline and using method |
| CN116968317A (en) * | 2023-07-26 | 2023-10-31 | 广东创宇信息工程有限公司 | Remote control's intelligent wiring machine |
-
2015
- 2015-05-16 CN CN201520315922.1U patent/CN204592683U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107370109A (en) * | 2017-07-01 | 2017-11-21 | 合肥东玖电气有限公司 | A kind of lightning rod for being easy to Fast Installation |
| CN110406112A (en) * | 2019-08-16 | 2019-11-05 | 山东先河高分子材料有限公司 | A kind of ultra-high molecular weight polyethylene straight tube butt welding connecton layout and its working method |
| CN113895044A (en) * | 2021-11-19 | 2022-01-07 | 浙江理工大学 | Metal wire embedding device for direct processing of thermoplastic pipeline and using method |
| CN116968317A (en) * | 2023-07-26 | 2023-10-31 | 广东创宇信息工程有限公司 | Remote control's intelligent wiring machine |
| CN116968317B (en) * | 2023-07-26 | 2024-03-26 | 广东创宇信息工程有限公司 | Remote control's intelligent wiring machine |
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Address after: 315414 No. 71, West Road, Hemudu Town, Yuyao City, Ningbo City, Zhejiang Province Patentee after: Ningbo Yuhua Industrial Co.,Ltd. Address before: 315414 No. 71, West Road, Hemudu Town, Yuyao City, Ningbo City, Zhejiang Province Patentee before: NINGBO YUHUA ELECTRIC APPLIANCE Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |