CN204591832U - A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate - Google Patents
A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate Download PDFInfo
- Publication number
- CN204591832U CN204591832U CN201520129221.9U CN201520129221U CN204591832U CN 204591832 U CN204591832 U CN 204591832U CN 201520129221 U CN201520129221 U CN 201520129221U CN 204591832 U CN204591832 U CN 204591832U
- Authority
- CN
- China
- Prior art keywords
- valve
- water
- way
- water outlet
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Landscapes
- Fluid-Pressure Circuits (AREA)
Abstract
The utility model discloses a kind of roll squeezer pure water hydraulics system of roll-in speed control accurate, adopt pure water as hydraulic transmission medium, comprise motor, variable displacement pump, filter, reduction valve, three position four-way directional control valve, Proportional valve, oil hydraulic cylinder, one-way valve, throttle valve, motor, back pressure valve, relief valve, bi-bit bi-pass selector valve and water tank.Adopt throttle valve inlet throttle to control the rotating speed of running roller, guarantee that rotating speed controls sensitivity; Selector valve and Proportional valve is adopted to regulate in real time running roller gap, accurate control roller pressure pressure and roll-in speed, for the difference of the characteristics such as the hardness of material, thickness and stickiness, carry out corresponding roll-in flow process and control flexibly, widen the requirement of roll squeezer to grinding raw material.Water Hydraulics is applied in roll squeezer by the utility model, characteristic for hydraulic pressure components and parts has carried out special loop settings, can meet the industrial applications of the various extruding such as cement grinding, food industry, electronics and medical apparatus, grinding and grinding.
Description
Technical field
The utility model relates to fluid pressure actuator, particularly relates to a kind of roll squeezer pure water hydraulics system of roll-in speed control accurate.
Background technique
Traditional abrasive process many employings pebble mill and roll squeezer, a large amount of useless shock that pebble mill produces because of its grinding process and friction, make the energy conversion of more than 85% be heat-energy losses, so roll squeezer obtains applying more and more widely.Roll squeezer has the running roller of two levels: fix for one, an activity.Existing roll squeezer main structure comprises compression roller axle system, transmission device, mainframe, hydraulic system, feeder etc.Wherein adopt motor and speed reducer connection roll wheel belt action roller wheel to rotate, oil hydraulic cylinder is just controlled for changing two-wheeled gap by special hydraulic system.In order to avoid the electrical control of roll squeezer and the loaded down with trivial details and redundancy of hydraulic control, the control in the rotation of two running rollers and running roller gap all can be adopted HYDRAULIC CONTROL SYSTEM.
Existing rolling machine hydraulic system mostly adopts mineral type hydraulic oil to be working medium, but the befouling environment that hydraulic oil exists and this two large critical defect of easy firing, it is made to lose application gradually in industries such as food, medical apparatus, electronics, packagings, on the other hand, the application in the high temperature naked light occasions such as metallurgy, casting and the inferior inflammable and explosive environment of coal mine also more and more highlights narrow limitation.In recent years; along with people day by day strengthen the consciousness of environmental protection and energy crisis; the development of the hydraulic element of the development of new material, the progress of processing technique and new structure is for promoting; with pure water be the Water Hydraulics of hydraulic work system medium overcome getting up early hydraulically driven perishable, reveal the features such as large, efficiency is low, again become the focus of an international hydraulic pressure common concern.
Current water hydrostatic transmission is used widely on food industry, fire-fighting equipment, also has successful Application example at special occasions such as papermaking, electronics, Medical Instruments, welding.In general, water hydraulics is ripe not enough compared to hydraulic technology research, but in middle low power specific occasion, the engineer applied of Water Hydraulics is obtaining effective popularization.
Summary of the invention
In order to overcome the two large problems of the inflammable and pollution that conventional roll hydraulic system of press exists, widen the application of middle low power roll squeezer, improve the rolling pressure of roll squeezer and the control accuracy of speed, the utility model provides a kind of roll squeezer pure water hydraulics system of roll-in speed control accurate, can the freely rolling pressure of compensation roll press and speed, realize the extruding grinding function of roll squeezer.
The technological scheme that the utility model technical solution problem adopts is:
A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate comprises: motor, variable displacement pump, filter, reduction valve, the first three position four-way directional control valve, Proportional valve, oil hydraulic cylinder, the second three position four-way directional control valve, the first one-way valve, first throttle valve, second throttle, the second one-way valve, the first motor, the 3rd one-way valve, the 3rd throttle valve, the 4th throttle valve, the 4th one-way valve, the second motor, back pressure valve, relief valve, bi-bit bi-pass selector valve and water tank; Motor and variable displacement pump are rigidly connected, and the water sucking mouth of variable displacement pump is communicated with the water outlet of filter; The water intake of filter is connected with water tank; The water intake of the water outlet of variable displacement pump and the water intake of reduction valve, relief valve, the water intake of bi-bit bi-pass selector valve, first mouth of a river of the second three position four-way directional control valve are communicated with; The water outlet of reduction valve is communicated with first mouth of a river of the first three position four-way directional control valve; Second mouth of a river of the first three position four-way directional control valve is connected with the water intake of Proportional valve; The water outlet of Proportional valve is connected with the water intake of oil hydraulic cylinder; The water outlet of oil hydraulic cylinder is communicated with the 3rd mouth of a river of the first three position four-way directional control valve; The water intake of second mouth of a river of the second three position four-way directional control valve and the water outlet of the first one-way valve, first throttle valve, the water outlet of the 3rd one-way valve, the water intake of the 3rd throttle valve are communicated with; The water intake of the first one-way valve, the water outlet of first throttle valve are connected with the water intake of the first motor; The water outlet of the first motor is connected with the water intake of water outlet second one-way valve of second throttle; The water intake of the 3rd one-way valve, the water outlet of the 3rd throttle valve are communicated with the water intake of the second motor; The water outlet of the second motor is communicated with the water intake of the water outlet of the 4th throttle valve, the 4th one-way valve; The water intake of the water intake of second throttle, the water outlet of the second one-way valve, the 4th throttle valve, the water outlet of the 4th one-way valve are connected with the 3rd mouth of a river of the second three position four-way directional control valve; 4th mouth of a river of the first three position four-way directional control valve, the 4th mouth of a river of the second three position four-way directional control valve are connected with the water intake of back pressure valve; The water outlet of the water outlet of back pressure valve, the water outlet of relief valve, bi-bit bi-pass selector valve is communicated with water tank.
The utility model is compared with background technique, and the beneficial effect had is:
The utility model adopts pure water as the driving medium of hydraulic system, the speed of two running rollers is by throttle valve free adjustment, and running roller gap, by selector valve and Proportional valve real-time, tunable, has very strong adaptability, system flexibility improves greatly, achieves the application of Pure Water Hydraulic Drive Technology on roll squeezer.The spatter property intrinsic due to pure water medium and flame retarding, roller press can meet clean, environmental protection under specific condition, safety and flexible operating requirement, it both may be used for the industrial applications of the extruding such as cement, the stone grinding residing for current roll squeezer, also may be used for the special grinding occasions such as food industry, electronics and medical apparatus.
Accompanying drawing explanation
Fig. 1 is a kind of roll squeezer pure water hydraulics system architecture schematic diagram of roll-in speed control accurate.
In figure: 1. motor, 2. variable displacement pump, 3. filter, 4. reduction valve, 5. the first three position four-way directional control valve, 6. Proportional valve, 7. oil hydraulic cylinder, 8. the second three position four-way directional control valve, 9. the first one-way valve, 10. first throttle valve, 11. second throttle, 12. second one-way valves, 13. first motors, 14. the 3rd one-way valves, 15. the 3rd throttle valve, 16. the 4th throttle valve, 17. the 4th one-way valves, 18. second motors, 19. back pressure valves, 20. relief valves, 21. bi-bit bi-pass selector valves, 22. water tanks.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further illustrated.
A roll squeezer pure water hydraulics system for roll-in speed control accurate, is characterized in that comprising: motor 1, variable displacement pump 2, filter 3, reduction valve 4, first three position four-way directional control valve 5, Proportional valve 6, oil hydraulic cylinder 7, second three position four-way directional control valve 8, first one-way valve 9, first throttle valve 10, second throttle 11, second one-way valve 12, first motor 13, the 3rd one-way valve 14, the 3rd throttle valve 15, the 4th throttle valve 16, the 4th one-way valve 17, second motor 18, back pressure valve 19, relief valve 20, bi-bit bi-pass selector valve 21 and water tank 22; Motor 1 and variable displacement pump 2 are rigidly connected, and the water sucking mouth S of variable displacement pump 2 is communicated with the water outlet A 3 of filter 3; The water inlet B 3 of filter 3 is connected with water tank 22; Water intake P20, the water intake P21 of bi-bit bi-pass selector valve 21, first mouth of a river P8 of the second three position four-way directional control valve 8 of the water outlet P of variable displacement pump 2 and the water intake P4 of reduction valve 4, relief valve 20 are communicated with; The water outlet T4 of reduction valve 4 is communicated with the first mouth of a river P5 of the first three position four-way directional control valve 5; Second mouth of a river A5 of the first three position four-way directional control valve 5 is connected with the water intake P6 of Proportional valve 6; The water outlet T6 of Proportional valve 6 is connected with the water intake P7 of oil hydraulic cylinder 7; The water outlet T7 of oil hydraulic cylinder 7 is communicated with the 3rd mouth of a river B5 of the first three position four-way directional control valve 5; Water intake P10, the water outlet T14 of the 3rd one-way valve 14, the water intake P15 of the 3rd throttle valve 15 of the second mouth of a river A8 of the second three position four-way directional control valve 8 and the water outlet T9 of the first one-way valve 9, first throttle valve 10 are communicated with; The water intake P9 of the first one-way valve 9, the water outlet T10 of first throttle valve 10 are connected with the water intake P13 of the first motor 13; The water outlet T13 of the first motor 13 is connected with the water intake P12 of the water outlet T11 of second throttle 11, the second one-way valve 12; The water intake P14 of the 3rd one-way valve 14, the water outlet T15 of the 3rd throttle valve 15 are communicated with the water intake P18 of the second motor 18; The water outlet T18 of the second motor 18 is communicated with the water intake P17 of the water outlet T16 of the 4th throttle valve 16, the 4th one-way valve 17; The water intake P11 of second throttle 11, the water outlet T12 of the second one-way valve 12, the water intake P16 of the 4th throttle valve 16, the water outlet T17 of the 4th one-way valve 17 are connected with the 3rd mouth of a river B8 of the second three position four-way directional control valve 8; 4th mouth of a river T5 of the first three position four-way directional control valve 5, the 4th mouth of a river T8 of the second three position four-way directional control valve 8 are connected with the water intake P19 of back pressure valve 19; The water outlet T21 of the water outlet T19 of back pressure valve 19, the water outlet T20 of relief valve 20, bi-bit bi-pass selector valve 21 is communicated with water tank 22.
Working principle of the present utility model is as follows:
Rolling machine hydraulic system mainly contains three final controlling element: an oil hydraulic cylinder and two motors.Wherein two motors drive fixed roll and movable roll two grinding rollers to rotate respectively; Oil hydraulic cylinder and movable roll are mechanically connected, and are regulated the gap of two grinding rollers by the extending amount of regulator solution cylinder pressure, and then control the pressure between roller, regulate roll-in speed.In nipping process, motor 1 obtains electric startup, variable displacement pump 2 is driven to rotate, hydraulic driving system is started working, high pressure water one tunnel that variable displacement pump 2 exports enters selector valve 5 through reduction valve 4 and drives oil hydraulic cylinder, and another road enters the second three position four-way directional control valve 8 and drives the first motor 13 and the second motor 18 to drive fixed roll and movable roll to rotate;
Motor driving loop: the first conducting magnetic iron a8 of the second three position four-way directional control valve 8 obtains electric, high pressure water enters the water intake of the first motor 13 successively through the second mouth of a river A8 of the second three position four-way directional control valve 8, the second three position four-way directional control valve 8 the 3rd mouth of a river B8, first throttle valve 10, drive the first motor 13 to rotate, the water of motor water outlet is through the second one-way valve 12, second three position four-way directional control valve 8 the 3rd mouth of a river B8, the 4th mouth of a river T8 of the second three position four-way directional control valve 8, back pressure valve 19 reflow tank; High pressure water successively through the second mouth of a river A8 of the second three position four-way directional control valve 8, the second three position four-way directional control valve 8 the 3rd mouth of a river B8, the 3rd throttle valve 15 enters the water intake of the second motor 18; drive the second motor 18 to rotate, the water of motor water outlet is through the 4th one-way valve 17, second three position four-way directional control valve 8 the 3rd mouth of a river B8, the 4th mouth of a river T8 of the second three position four-way directional control valve 8, back pressure valve 19 reflow tank;
Driven by Hydraulic Cylinder loop: the first conducting magnetic iron a5 of the first three position four-way directional control valve 5 obtains electric, high pressure water enters the rodless cavity of oil hydraulic cylinder 7 successively through the first mouth of a river P5 of reduction valve 4, first three position four-way directional control valve 5, the second mouth of a river A5 of the first three position four-way directional control valve 5, Proportional valve 6, promote cylinder bar to stretch out, reduce the gap of fixed roll and movable roll, the water in oil hydraulic cylinder 7 rod chamber is through the 3rd mouth of a river B5, the 4th mouth of a river T5 of the first three position four-way directional control valve 5, back pressure valve 19 reflow tank of the first three position four-way directional control valve 5.
In nipping process, the rotating speed of fixed roll and movable roll can be regulated by throttle valve 10 and throttle valve 15, according to the difference of crushing material, regulate the set pressure control roller pressure pressure of reduction valve 4, on this basis, when the specific material of roll-in, the gap Changing Pattern of fixed roll and movable roll is realized by the cylinder bar extending amount of regulator solution cylinder pressure, what change the electromagnet of the first three position four-way directional control valve 5 obtains dead electricity, regulate the aperture of Proportional valve 6 can meet different roll-in working condition requirements, realize the control accurate of roll-in speed, guarantee that the accurate roll-in of material exports, realize the application of Pure Water Hydraulic Drive Technology on roll squeezer.
Claims (1)
1. the roll squeezer pure water hydraulics system of a roll-in speed control accurate, it is characterized in that comprising: motor (1), variable displacement pump (2), filter (3), reduction valve (4), first three position four-way directional control valve (5), Proportional valve (6), oil hydraulic cylinder (7), second three position four-way directional control valve (8), first one-way valve (9), first throttle valve (10), second throttle (11), second one-way valve (12), first motor (13), 3rd one-way valve (14), 3rd throttle valve (15), 4th throttle valve (16), 4th one-way valve (17), second motor (18), back pressure valve (19), relief valve (20), bi-bit bi-pass selector valve (21) and water tank (22), motor (1) and variable displacement pump (2) are rigidly connected, and the water sucking mouth (S) of variable displacement pump (2) is communicated with the water outlet (A3) of filter (3), the water intake (B3) of filter (3) is connected with water tank (22), the water outlet (P) of variable displacement pump (2) is communicated with the water intake (P4) of reduction valve (4), the water intake (P20) of relief valve (20), the water intake (P21) of bi-bit bi-pass selector valve (21), first mouth of a river (P8) of the second three position four-way directional control valve (8) respectively, the water outlet (T4) of reduction valve (4) is communicated with first mouth of a river (P5) of the first three position four-way directional control valve (5), second mouth of a river (A5) of the first three position four-way directional control valve (5) is connected with the water intake (P6) of Proportional valve (6), the water outlet (T6) of Proportional valve (6) is connected with the water intake (P7) of oil hydraulic cylinder (7), the water outlet (T7) of oil hydraulic cylinder (7) is communicated with the 3rd mouth of a river (B5) of the first three position four-way directional control valve (5), second mouth of a river (A8) of the second three position four-way directional control valve (8) is communicated with the water outlet (T9) of the first one-way valve (9), the water intake (P10) of first throttle valve (10), the water outlet (T14) of the 3rd one-way valve (14), the water intake (P15) of the 3rd throttle valve (15) respectively, the water intake (P9) of the first one-way valve (9), the water outlet (T10) of first throttle valve (10) are connected with the water intake (P13) of the first motor (13), the water outlet (T13) of the first motor (13) is connected with the water intake (P12) of the water outlet (T11) of second throttle (11), the second one-way valve (12), water intake (P14), the water outlet (T15) of the 3rd throttle valve (15) of the 3rd one-way valve (14) are communicated with the water intake (P18) of the second motor (18), the water outlet (T18) of the second motor (18) is communicated with the water intake (P17) of the water outlet (T16) of the 4th throttle valve (16), the 4th one-way valve (17), the water intake (P16) of the water intake (P11) of second throttle (11), the water outlet (T12) of the second one-way valve (12), the 4th throttle valve (16), the water outlet (T17) of the 4th one-way valve (17) are connected with the 3rd mouth of a river (B8) of the second three position four-way directional control valve (8), 4th mouth of a river (T5) of the first three position four-way directional control valve (5), the 4th mouth of a river (T8) of the second three position four-way directional control valve (8) are connected with the water intake (P19) of back pressure valve (19), the water outlet (T21) of the water outlet (T19) of back pressure valve (19), the water outlet (T20) of relief valve (20), bi-bit bi-pass selector valve (21) is communicated with water tank (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520129221.9U CN204591832U (en) | 2015-03-06 | 2015-03-06 | A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520129221.9U CN204591832U (en) | 2015-03-06 | 2015-03-06 | A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204591832U true CN204591832U (en) | 2015-08-26 |
Family
ID=53927990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520129221.9U Withdrawn - After Issue CN204591832U (en) | 2015-03-06 | 2015-03-06 | A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204591832U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675773A (en) * | 2015-03-06 | 2015-06-03 | 浙江大学 | Pure water hydraulic system of roller press for precisely controlling rolling speed and method of pure water hydraulic system for precisely controlling rolling speed |
| CN109611391A (en) * | 2018-12-10 | 2019-04-12 | 湖南五新隧道智能装备股份有限公司 | A kind of concrete spraying vehicle spray head swipes motor governing system |
-
2015
- 2015-03-06 CN CN201520129221.9U patent/CN204591832U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675773A (en) * | 2015-03-06 | 2015-06-03 | 浙江大学 | Pure water hydraulic system of roller press for precisely controlling rolling speed and method of pure water hydraulic system for precisely controlling rolling speed |
| CN109611391A (en) * | 2018-12-10 | 2019-04-12 | 湖南五新隧道智能装备股份有限公司 | A kind of concrete spraying vehicle spray head swipes motor governing system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104675773B (en) | A kind of roll squeezer pure water hydraulics system and method for roll-in speed control accurate | |
| CN202062695U (en) | Hydraulic-machine servo-pump control system | |
| CN204755430U (en) | Broken host computer actuating system | |
| CN204591832U (en) | A kind of roll squeezer pure water hydraulics system of roll-in speed control accurate | |
| CN105275044B (en) | A kind of excavator hydraulic energy-saving control system and method | |
| CN105351266B (en) | A kind of high-performance mining elevator hydraulic control system | |
| CN103671293B (en) | Floating weight of banbury mixer oil cylinder hydraulic control method and device | |
| CN204851832U (en) | Adjustable propulsion valve unit of single bleeding pressure power | |
| CN204985169U (en) | Energy -conserving comprehensive experimental platform device of hydraulic pressure | |
| CN202500755U (en) | Synchronous control system of diaphragm pump | |
| CN105221446B (en) | Automatic speed adjusting and pressure maintaining energy-saving pump | |
| CN207879744U (en) | A kind of hydraulic synchronization speed regulation device of Vertical Mill | |
| CN103660061B (en) | Banbury hydraulic control device | |
| CN204816723U (en) | Hydraulic drive ball mill | |
| CN103016018A (en) | Closed energy-saving shield screw conveyor hydraulic system | |
| CN103133440B (en) | Hydraulic control device and hydraulic control method of hydraulic shaving machine | |
| CN209012512U (en) | A kind of large size ball valve aperture accuracy-control system | |
| CN204113810U (en) | A kind of high-pressure high-flow Sealing test system | |
| CN207454446U (en) | A kind of hydraulic rotating motor energy-saving control device | |
| CN202707650U (en) | Proportional speed regulating system of pneumatic motor | |
| CN206702236U (en) | It is a kind of be machined it is special can damping add the tailstock of lubricating oil automatically | |
| CN104192749A (en) | Mining explosion-proof type hydraulic winch hydraulic system | |
| CN104164831A (en) | Milling wheel speed regulating system of cold milling machine for pavement | |
| CN202646200U (en) | Pressure compensator | |
| CN105422955B (en) | A kind of needle valve electrohydraulic actuator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150826 Effective date of abandoning: 20161012 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |